Ashland I-110TS User Manual

I-110TS
EARTHMOVERS
Quality
Equipment
since
1953
PARTS MANUAL
ver 6-06
Ashland Industries Inc. 1115 Rail Drive P.O. Box 717 Ashland, WI. 54806 Ph: 877-634-4622 Toll Free Ph: 715-682-4622 Fx: 715-682-9717 www.ashlandind.com
HOW TO ORDER PARTS:
EARTHMOVERS
IMPORTANT
Parts must be ordered through your local authorized Ashland Industries dealer. Be sure to state Model and Serial Number of your machine, part number, description and quantity needed. Unless this is done, we cannot provide prompt service or assure shipment of correct parts.
INDEX
Page 3. Safety Guidelines Page 4. Operators and Maintenance Instructions Page 5. Illustration and Parts List - Complete Yoke Type Hitch Page 6. Illustration and Parts List - Swivel Hitch Page 7. Illustration and Parts List - Front End Assembly Page 8. Illustration and Parts List - Apron Assembly Page 9. Illustration and Parts List - Bowl and Frame Page 10. Illustration and Parts List - Push Off Gate Assembly Page 11. Illustration and Parts List - Rear Wheel and Hub Assembly Page 12. Illustration and Parts List - Apron Cylinder 4” X 13” Page 13. Illustration and Parts List - Lift Cylinder 5” x 16” Page 14. Illustration and Parts List - Push Off Cylinder 4” x 54” Page 15. Illustration and Parts List - Push Off Cylinder 4-1/2” x 54” Optional Page 16-17 Illustration and Parts List - Pushoff Cylinder 5” x 54” Optional
Page 18-23 Identication, Illustration, Parts List and Adjustment - Hydraulic Valve
Page 24-28 Service Manual Appendix Page 29-30 Troubleshooting Page 31 Warranty Statement
2
SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety mes­sages. The appropriate signal word for each has been selected using the following guide­lines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in
death or serious injury. This signal word is to be limited to the most extreme situa-
tions typically for machine components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result
in death or serious injury, and includes hazards that are exposed when guards are
removed. It may also be used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
GENERAL SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few sec­onds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid
personal injury, study the following precautions and insist those working with you, or for
you, follow them.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet.
Do not attempt to operate this equipment under the inuence of drugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machinery and trained in this equipment’s operations. Do not allow persons to operate or assemble this unit un-
til they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.
To prevent injury or death, use a tractor equipped with a Roll Over Protective System
(ROPS). Do not paint over, remove or deface any safety signs or warning decals on your equipment. Observe all safety signs and practice the instructions on them.
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely,
is in question - DON’T TRY IT.
3
OPERATORS AND MAINTENANCE INSTRUCTIONS
The scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation. The scraper requires a power source with TWO 4 way (double acting) hydraulic control valves.
The scraper should be greased at all points where grease ttings are provided. Connect
hydraulic hoses to the tractor and retract lift cylinders to remove transport lock pins, then extend and retract all cylinders several times to force out any air from the hydraulic cylinders and lines. Check the oil levels in the tractor hydraulic system and add to maintain the proper level. Care should be used when adding oil or when disconnecting any oil line
to keep all dirt out of the oil as dirt is a major factor in the failure of hydraulic components.
When the scraper is placed into operation, the operator will have to “feel out” the
amount of depth of cut to obtain maximum loading efciency. This is usually accomplished
by taking a lesser and more uniform cut. However, some soil conditions such as loose sand may require a “pumping action” obtained by taking successive deep cuts and lifting out of cut as the tractor begins to lose power or traction.
1. After 10 hours work, all bolts should be checked and tightened if necessary.
2. Every 10 hours all grease ttings should be lubricated.
3. After 50 hours work, all bolts should be rechecked and tightened if necessary.
Check wheel bearings and adjust if necessary.
4. After 300 hours work, clean and repack wheel bearings and replace, if necessary, cutting edges, worn pins, etc..
5. Tighten all wheel bolts after rst two hours use. Check daily for two weeks. Keep
torqued to 450 ft. lbs..
6. Maintain tire pressure at 35 to 40 psi on a rear unit, 40-50 on a front unit.
4
A125056
Complete Yoke Type Hitch
Implemented April 2003
KEY NO. PART NO. DESCRIPTION
2. A125056-02 UTIL HITCH BRKT
3. A125056-03 MDU HITCH PIN
4. A125056-04 MDU HITCH SWIVEL
5. A125056-05 19C 18D HITCH CAP
6. A125056-06 19C 18D WASHER SWIVEL HITCH
7. A125056-07 BOLT: 3/4 X 3 HEX GR 8
8. A125056-08 WASHER: FLAT - 3/4 HARD F-436
9. A125056-09 WASHER: FKAT-2-1/2 HARD F-436
10. A125056-10 WASHER: FLAT-1-1/2 HARD F-436
11. A125056-11 NUT: SLOTTED 1-1/2 COARSE
12. A125056-12 PIN: COTTER 5/16 X 2-1/2
13. A125056-13 19C 18D SWIVEL HITCH CAP SEAL
23. A125056-23 REYNOLDS UTILITY HITCH YOKE
24. A125056-24 BUSHING: 175150150
25. A125056-25 ZERK - STRAIGHT
26. A125056-26 ZERK - 90 DEGREE
27. A125056-27 BUSHING: 300251200
5
SWIVEL HITCH ASSEMBLY
I-110 TS
KEY NO. PART NO. DESCRIPTION
1. A123299-08 Pin: Four Ear Drawbar To Hitch A123299-07 Pin: Two Ear Drawbar To Hitch AFN-00014 Nut: 1-1/2” NC Slotted
2. A123299-06 Pin: Sq. Tab Head 2 X 18-1/2” AFN-00018 Nut: 1-1/2” NF Top Lock
3. A123299-03R A-Frame Hitch
4. A123299-02 C-Frame Hitch: Offset
5. A123299-05 Pin: Sq. Tab Head 1-1/2 X 12-1/2” AFN-00018 Nut: 1-1/2” NF Top Lock
6. A123299-01 Vertical Mounting Tube: 7 Hole
7. A123299-04 Wear Pad With Locking Legs
8. ABS-00001 Bushing: 2-3/8” OD x 2” ID
9. A123299-09 Bushing: 2” OD x 1-1/2” ID x 1-1/2” (2 req’d)
10. A123299-10 Bushing: 2-3/8” OD x 2” ID x 1-1/2” (2 req’d)
11. A123299-11 Hardened Washer, 2” (2 req’d)
6
KEY NO. PART NO. DESCRIPTION
1. A123292 Front End Assembly
2. A123456 Trunion Mount Block
3. A14039 Bushing, 2-3/8” OD x 2” ID x 2” Long with Grease Passage
4. A10152A Frame Attachment Pin, 2” x 8-1/16”
5. A123292-17 Travel Lock
6. A125006 Safety Snap Pin
7. AFB-00054 Bolt: 1/2” x 3-1/2” w/7500 Nut
8. A125179 Bushing
7
I-110TS APRON ASSEMBLY
KEY NO. PART NO. DESCRIPTION 1 A123340 Apron 2 A123343 Bushing, 2” OD x 1-1/2” ID x 1-3/4” long, 3 AFB-00038 Bolt, 1-1/2” NF x 5-1/2” long 4 AFN-00018 Nut, self lock 1-1/2” NF
5 14505 Grease tting
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KEY NO. PART NO. DESCRIPTION 1 A123302 Bowl and Frame I-110TS 2 AFB-00094 Flange Bolt, 3/8” NC x 1” 3 A10157 Left hand cylinder guard 4 A10158 Right hand cylinder guard 7 A123332L Left cutting edge, 8” 8 A123331 Center cutting edge, 12” x 54” 9 A123332R Right cutting edge, 8” 10 PB9P-NC-088-0275 Plow bolt, 7/8” NC x 2-3/4” (12 req’d.) AFN-00019 Nut: 7/8” NC (12 req’d./ center blade) 11 A123338L (Optional) Left Bank Shaver Side Blade 12 A123338R (Optional) Right Bank Shaver Side Blade 13 PB9P-NC-088-0275 Plow bolt, 7/8” NC x 2-3/4” (6 req’d./ corner blade) AFN-00019 Nut: 7/8” NC (6 req’d./ corner blade) 14 PB9P-NC-088-0275 Plow bolt, 7/8” NC x 2-3/4” (4 req’d./ shaver blade) AFN-00019 Nut: 7/8” NC (4 req’d./ shaver blade) PB9P-NC-088-0225 Plow bolt, 7/8” NC x 2-1/4” (3 req’d./ shaver blade) AFN-00026 Nut: 7/8” NC Jam (3 req’d./ shaver blade)
9
I-110XL PUSHOFF GATE
KEY NO. PART NO. DESCRIPTION QTY
1. A10159 Brace (L.H. & R. H. same)
2. AFN-00006 Nut: 3/4” NC
3. AFB-00037 Bolt: 3/4” NC x 2” Lg.
4. AFW-00002 Lockwasher: 3/4”
6. 7500 Nut: 1/2” NC
7. A10171 Dirt Shield
8. AFB-00019 Bolt: 1/2” x 1-1/2” NC Bolt
9. A10160 Pushoff Gate: Model I-110
10. A123306 Roller: Rear Gate A123307 Bushing” 1-5/8” OD x 1-1/4” ID 10B. A123305A Pin: 1-1/4” x 2-3/4” 10C. A123353 Wear pad
11. AHF-00028 Grease Fitting: 1/8” NPT -90 degree
12. A6007A Pin: 1-1/4” x 4-1/8” Lg.
13. AFP-00001 Cotter Pin: 1/4 X 3-1/2”
14. A10163 Bushing: 1-3/4” OD x 1-1/4” ID
15. A123459 V-Roller: 4-1/4 OD X 1-3/4 ID
16. A123323 Pin: 1-1/4 X 4 1/8” Tab Head
17. A10163 Bushing: 1-3/4” OD x 1-1/4” ID
18. A10164 Roller: 4-1/4 OD X 1-3/4 ID
19. A123305 Pin: 1-1/4 X 2-3/4” w/grease for Roller
20. 8100 Lockwasher: 1/2”
21. AFB-00033 Bolt: 1/2 NC X 2-1/2”
22. A125020 32” grease line 2
23. A123323-40 Double hole tab 2
24. A125026 Bulkhead Nut 4
25. A125021 54” greaseline 2
26. A125019 greasetting1/4-28.54”long 2
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