Ashland 61S User Manual

Model 61
PARTS MANUAL
Version 4-04
Ashland Industries Inc. 1115 Rail Drive P.O. Box 717 Ashland, WI. 54806 Ph: 877-634-4622 Ph: 715-682-4622 Fx: 715-682-9717 www.ashlandind.com
Toll Free
Model 61 Scraper
HOW TO ORDER PARTS:
IMPORTANT
Parts must be ordered through your local authorized ASHLAND dealer. Be sure to state MODEL and SERIAL NUMBER of your machine, PART NUMBER, DESCRIPTION and QUANTITY needed.
Unless this is done, we cannot provide prompt service or assure shipment of the correct parts.
Ashland Industries weldable replacement parts are availabe to rebuild, modify or update your scraper to current factory specifications.
INDEX
Page 3. Safety Guidelines Page 4-5. Assembly Instructions Page 6. Frame Assembly Page 7. Pole, Axle and Wheel Assembly Page 8. Actuating Assembly Page 9. Bucket and Apron Assembly Page 10. Wheel, Hub and Spindle Page 11. Hydraulic Cylinder (5” x 16”) Page 12. How to Operate the W7B-20DC Rim Page 13. Warranty Statement
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SAFETY SIGNAL WORDS
Note the use of the signal words DANGER, WARNING and CAUTION with the safety mes­sages. The appropriate signal word for each has been selected using the following guide­lines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in
death or serious injury. This signal word is to be limited to the most extreme situa­tions typically for machine components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in
death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in
minor or moderate injury. It may also be used to alert against unsafe practices.
GENERAL SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few sec­onds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or for you, follow them.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet.
Do not attempt to operate this equipment under the influence of drugs or alcohol.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machinery and trained in this equipment’s operations. Do not allow persons to operate or assemble this unit
until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works.
To prevent injury or death, use a tractor equipped with a Roll Over Protective System (ROPS). Do not paint over, remove or deface any safety signs or warning decals on your equipment. Observe all safety signs and practice the instructions on them.
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in question - DON’T TRY IT.
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MODEL 61 SCRAPER ASSEMBLY INSTRUCTIONS
1. A suitable hoist or lift should be available for assembly.
2. Pack wheel bearing with grease and install hubs to rear spindles and front axle assem­bly. Be sure to follow the bearing numbers as shown in the parts listing as the front hubs require different bearings than the rear.
3. Raise actuating frame over bucket and lower into place so that the holes in the arms of the actuating frame align with the rear hole on each side of the bucket. Insert 1 ¼ ” x 2­11/16” pin (with tab type head) from the inside of the bucket. Secure with 5/8” x 1 ½ ” NF bolt through bucket side with lockwasher and nut to the outside.
4. Connect actuating arm bars to the front holes in the bucket. In doing so, be sure that the ear and ear reinforcement on the opposite end of the actuating arm is in the up posi­tion and facing inward. Insert 1 ¼ x 2-11/16 ” pin (with tab type head) from the inside on the bucket. Secure with 5/8” x 1 ½ ” NF bolt through the bucket side with lockwasher and nut to the outside.
5. Connect a short chain from the cutting edge to the cross pipe of the actuating frame, then raise this bucket and actuating assembly over the main frame and lower into place so that the front of the actuating frame can be connected to the 1 ¾ ” ID bearing on the side of the main frame. Secure with 1 ¾ ” x 6” pins on each side. Lock these pins in place by turning the pin until the hole in the head aligns with threaded hole in the actuating frame, then secure with ½” x 1” NC capscrew and lockwasher.
6. Lift front end of actuating arms and connect to the brackets on the front frame cross member using the 1 ¼ ” x 4-1/8” pins. Secure with ¼” x 2” cotter pin.
7. Raise the apron assembly over the scraper and lower into position so that the holes in the arms of the apron align with the holes in the bucket sides. Insert the 1-5/8” to 1 ¼” shoulder pin through the apron arms and into the bucket. Install lock nut inside the bucket and tighten securely. Slide actuating link around pin located on apron arm. Install lock block with 3/8” x 4 ½” NC bolt through link and block. Connect lower end of link to actu­ating arm with 1 ¼” to 1” shoulder pin with 1” lock nut to the outside.
8. Install hydraulic cylinders to main frame and actuating frame with rod end to actuating frame. Be sure the grease hole in the rod end is facing up. Use 1-1/8 x 3 ¼” pin at the base of the cylinder. Secure with 3/16” x 1 ½ ” cotter pins. Use 1-1/8 ” x 6” pin at the rod end of the cylinder. Secure with 1” x ½” NC capscrew and lockwasher.
9. Install ½” 90° swivel adapters into front and rear port on each cylinder. Tighten so that the hose connection faces the rear.
10. Connect a ½” x 18” hose from the rear port of each cylinder to one of the pipe lines on the rear cross frame. Be sure both hoses from the rear ports are connected to the same pipe line.
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