Arrow NP8667, SA8667, RMW86 User Manual

Page 1
Owner's Manual & Assembly Instructions
T01et
Model No. NP8667 RMW86 SA8667
Missing Parts, Questions on Assembly?
Call: 1-800-851-1085 or
assist@arrowsheds.com
Do not return to dealer, they are not
equipped to handle your requests.
717970215
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
Storage Area: 43 Sq. Ft. 255 Cu. Ft.
4,0 m
BUILDING DIMENSIONS * Size rounded off to the nearest foot
Exterior Dimensions Interior Dimensions Door *Approx. Base (Roof Edge to Roof Edge) (Wall to Wall) Opening Size Size Width Depth Height Width Depth Height Width Height
8' x 6' 97 1/2" x 68 3/4" 99 3/4" 71 1/4" 74 7/8" 94 3/4" 66" 73 5/8" 43 1/2" 65"
2,4 m x 1,7 m 247,7 cm x 174,6 cm 253,4 cm 181,0 cm 190,2 cm 240,7 cm 167,6 cm 187,0 cm 110,5 cm 165,1 cm
2
7,2 m
3
MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES WHEN HANDLING METAL PARTS.
Page 2
Page 3
A03
BEFORE YOU BEGIN....
Owner's Manual
Before beginning construction, check local building codes regarding footings, location and other requirements. Study and understand this owner's manual. Important information and helpful tips will make your construction easier and more enjoyable.
Assembly Instructions: Instructions are supplied in this manual and contain all
appropriate information for your building model. Review all instructions before you begin, and during assembly, follow the step sequence carefully for successful results.
Flooring and Anchoring: Your storage building must be anchored to prevent wind
damage. A base is necessary to construct a square and level building. Anchoring and base materials are not included with your building. We recommend the combined use of an Arrow Floor Frame Kit and an Arrow Anchoring Kit as an effective method of securing your building to the ground (Available at your local dealer, Arrow's website arrowsheds.com or call Arrow's Customer Service department 1-800-851-1085) or you may construct a base and anchoring system of your choice. Your assembly instructions provide information on a few methods commonly used to secure and level a storage building.
Parts and Parts List: Check to be sure that you have all the necessary parts for
your building.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with the numbers on the Parts List page.
•If you fi nd that a part is missing, include the model number of your building and contact:
Arrow Shed, LLC Customer Service Department 1101 North 4th Street Breese, Illinois 62230
•Separate contents of the carton by the part number while reviewing parts list. The fi rst few steps
show how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These are packaged within the carton. Note that extra fasteners have been supplied for your convenience.
1-800-851-1085 or assist@arrowsheds.com
Page 4
A04
PLAN AHEAD....
Watch the Weather: Be sure the day you select to install your building is dry and calm.
Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork: Whenever possible, two or more people should work together to assemble
your building. One person can position parts or panels while the other is able to handle the fasteners and the tools.
Tools and Materials: These are some basic tools and materials you will need for the
construction of your building. Decide which method of anchoring and the type of base you wish to use in order to form a complete list of the materials you will need.
Required
• Eye Goggles
• No. 2 Phillips Screwdriver
(With Hardened Magnetic Tip)
Note: A power screwdriver or vari-
able speed drill with Phillips-tip attachment can speed assembly by as much as 40%.
• Work Gloves
• Step Ladder
• Utility Knife / Scissors
• Pliers
• Carpenter's Level
• Tape Measure
Required
Optional Time-Savers
• Wrench / Nut Driver
• Electric / Cordless Drill
• Square
• String (for squaring frame)
Base Preparation
• Hammer and Nails
• Spade or Shovel
• Hand Saw / Power Saw
• Lumber and/or Concrete
Selecting and Preparing Your Site: Before assembly, you will want to decide on a
location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure there will be enough space at entrance for doors to open fully and enough space around the building to be able to fasten the panel screws from the outside.
•Before you begin the fi rst steps in assembling your parts, a base should be constructed and
an anchoring system should be ready to use.
Page 5
A05
Safety precautions are important to follow throughout the construction of your building.
SAFETY FIRST....
•Care must be taken when handling various pieces of your building since some contain sharp edges. Please wear work gloves, eye protection and long sleeves when assembling or performing any maintenance on your building.
safety edge
sharp edge
sharp edge
safety edge
•Keep children and pets away from worksite to avoid distractions and any accidents which may occur.
•Practice caution with the tools being used in the assembly of this building. Be familiar with the operation of all power tools.
•Do not attempt to assemble the building if parts are missing because any building left partially assembled may be seriously damaged by light winds. Call 1-800-851-1085 or assist@ arrowsheds.com
•Never concentrate your total weight on the roof of the building. When using a step ladder make sure that it is fully open and on even ground before climbing on it.
•Do not attempt to assemble the building on a windy day, because the large panels acting as a "sail", can be whipped about by the wind making
construction diffi cult and unsafe.
Page 6
A06
CARE & MAINTENANCE....
Finish: For long lasting fi nish, periodically clean and wax the exterior surface. Touch-up
scratches as soon as you notice them on your unit. Immediately clean the area with a wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy
amounts of snow on roof can damage building making it unsafe to enter. In snow country, Roof Strengthening Kits are available for most Arrow Buildings for added protection against heavy snow accumulation. Contact Arrow as outlined on the Ordering Accessories page to place an order.
Doors: Always keep the door tracks clear of dirt and other debris that prevent them from
sliding easily. Lubricate door track annually with furniture polish or silicone spray. Keep doors closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infi ltration and to protect
the metal from being scratched by screws. Regularly check your building for loose screws, bolts, nuts, etc. and retighten them as necessary.
Moisture: A plastic sheet (vapor barrier) placed under the entire fl oor area with good
ventilation will reduce condensation.
Other Tips....
• Wash off inked part numbers on coated panels with soap and water.
• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles and corrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly Instructions for future reference.
Page 7
A07
ACCESSORIES....
ROOF STRENGTHENING (heavy snow load) KITS
Extra roof beams and gable braces designed for added protection against heavy snow accumulation. Increases the strength of your roof by 50%.
ANCHOR KITS
Model No. AK4
Anchor Kit contains heavy-duty steel augers, 60' (18 m) of steel cable and 4 cable clamps. No digging or concrete pouring, just insert cable under roof, over roof beams, into augers and twist augers into the ground. For buildings larger than 10'x9' (3,0 m x 2,6 m), use 2 kits.
Model No. AK100
New concrete anchor system permits anchoring any size Arrow building directly to a concrete slab. Each kit contains heavy-duty, hot-dipped galvanized steel corner gussets and
perimeter clips which fi t over the fl oor
frame and lag bolt into a concrete slab. Full assembly instructions and a 1/4" masonary drill bit are included.
FLOOR FRAME KITS
MODELS FB47410, FB5465, FB106-A
FB109-A and FB1014-A
A simple new fl oor frame system made of heavy-duty, hot-dipped
galvanized steel. Use as base for plywood, sand or stone.
ATTIC KIT / WORKBENCH KIT
Model No. AT101
Heavy-duty galvanized steel bars that
fi t all 10' (3,0 m) wide Arrow buildings.
They install quickly and easily to help organize space and create more useable space as an attic or workbench. Will hold up to 250 lbs. (113 kg) evenly distributed.
Some drilling required to fi t buildings without mid-wall bracing.
Model No. AK600
Earth Anchor Kit anchors any size Arrow building to the ground. Each kit contains heavy duty, hot-dipped galvanized steel corner gussets and 4 earth anchors.
TOOL HANGING RACK
Model No. TH100
The perfect tool organizer. Twin 25 1/2" (64,8 cm) steel channels
plus fi ve heavy-duty snap-in
hangers and a small tool holder for screwdrivers, pliers, etc. Holders slide along channel for fully adjustable spacing. Great for garage, basement, or the back of any door. Fits all Arrow storage buildings.
SHELF UNITS
Heavy-duty, galvanized steel shelf units help organize storage
space. They easily mount on the wall or sit on the fl oor. Fits all
Arrow buildings.*
Model No. SS404
• Makes 8" to 12" (20,3-30,5 cm) wide shelves in any length.
• Brackets, braces, hardware included. Lumber is not included.
* Some drilling required to fi t buildings without mid-wall bracing.
Model No. SS900-B
• Grey color
• 3 shelves
• Holds up to 85 lbs. (38 kg) (even weight distribution)
Page 8
A08 02/13
We recommend that you purchase accessory items from your local storage building dealer whenever possible; however, because the full line of accessories is not always available from all dealers, Arrow is offering them to you on a direct basis.
There are two ways to order Arrow Storage Building Accessories:
ORDERING ACCESSORIES....
Option 1
Accessories can be purchased
through
arrowsheds.com
SPECIAL NOTE:
If your accessory is shipped via truck line a day time phone number is required to arrange delivery. If no one is available to sign for the delivery, you may be subject to a re-delivery charge assessed by the carrier.
Order accessories by telephone
using your MasterCard or Visa credit card.
Call toll free 1-800-851-1085
Allow 2 weeks for delivery.
Option 2
(Customer Service).
Page 9
B09
97 1/2"
247,7 cm
Base
The Base For Your Building
No matter which of the options below you choose for a base, an ARROW ANCHORING KIT is recommended as an effective method of properly securing your building after assembly is complete.
OPTION 1: Directly on ground (earth)
Assemble your building directly on level ground (grass, dirt, rock, sand, etc.). If you choose this option Arrow has a simple kit available to
provide a fl oor inside the shed to keep stored items off the ground. This kit can be used to support a plywood fl oor (wood not included) or be fi lled with sand/rock to provide a solid surface. (Order No. FB106-A or 68381-A)
Allow 1 - 2 hours for construction.
OPTION 2: Wood Platform
If you decide to build your own base, be sure to select the appropriate materials. These are the recommended materials for your base:
2 x 4's (38 mm x 89 mm) Pressure Treated Lumber 5/8" (15,5 mm) 4 x 8 (1220 mm x 2440 mm) Plywood-exterior grade NOTE: Pressure Treated Lumber must not be used where it
will make contact with your storage building. The properties of Pressure Treated Lumber will cause accelerated corrosion.
If Pressure Treated Lumber comes in contact with your storage building your warranty will be voided.
10 & 4 penny Galvanized Nails Concrete Blocks (optional)
16"/24"
The platform should be level and fl at (free of bumps, ridges etc.)
to provide good support for the building. The necessary materials may be obtained from your local lumber yard.
40,6 cm/61,0 cm
To construct the base follow instructions and diagram.
Construct frame (using 10 penny galvanized nails) Measure 16"/24" (40,6 cm/61,0 cm) sections to construct inside frame (see diagram) Secure plywood to frame (using 4 penny galvanized nails)
Allow 6 - 7 hours for construction.
Note: Platform/Slab will extend 9/16" (1,4 cm) beyond fl oor
frame on all four sides. Seal this 9/16" (1,4 cm) of wood with a
roofi ng cement (not included), or bevel this 9/16" (1,4 cm) of
FRONT
(DOOR)
concrete when pouring, for good water drainage.
OPTION 3: Concrete Slab
The slab should be at least 4" (10,2 cm) thick. It must be level and fl at to provide good support for the frame.
The following are the recommended materials for your base.
1 x 4's (19 mm x 89 mm) (will be removed once the concrete cures) Concrete Sheet of 6 mil plastic We recommend for a proper strength concrete to use a mix of: 1 part cement 3 parts pea sized gravel 2 1/2 parts clean sand
Prepare the Site/Construct a Base
1. Dig a square, 6" (15,2 cm) deep into the ground (remove grass).
2. Fill up to 4" (10,2 cm) in the square with gravel and tamp fi rm.
3. Cover gravel with a sheet of 6 mil plastic.
4. Construct a wood frame using four planks of 1x4 (19 mm x 89 mm) lumber.
5. Pour in concrete to fi ll in the hole and the frame giving a
total of 4" (10,2 cm) thick concrete. Be sure surface is level.
FRONT
(DOOR)
97 1/2"
247,7 cm
68 3/4"
174,6 cm
68 3/4"
174,6 cm
Allow 3 - 5 hours for construction and a week for concrete curing time.
9
Note: Finished Slab dimensions, with lumber removed.
Page 10
A10
Anchoring
Anchoring Down The Building
It is important that the entire fl oor frame be anchored after the building is erected.
Below are recommended ways of anchoring.
Arrow Anchoring Kit: (Model No. AK4 or 60298)
Recommended for use with any suggested base. Contains: 4 Anchors with Cable, Clamps and
installation instruction.
Anchoring into Wood/Post:
Use 1/4" (6 mm) Wood Screws. There are 1/4" (6 mm) dia. holes provided in the frames for proper anchoring.
1. 2.
OVER THE BEAMS
AND INTO THE GROUND
Arrow Anchoring Kit: (Model No. AK100 or 68383)
Recommended for use with the concrete base. Contains: Corner gussets, perimeter clips, hardware,
1/4" masonary drill bit and installation instruction.
Anchoring into Concrete:
1. For poured concrete slab or footing or patio blocks:
Use 1/4" x 2" (6 mm x 51 mm) Lag Screws.
2. For Anchor Post of Concrete poured after building is
erected: Use 1/4" x 6" (6 mm x 152 mm) Lag Screws.
1.
2.
10
Page 11
B11
65103
#8-32 Hex Nut (105)
Hardware
Remove from bag of screws
and save for the last step
65900A
#10Bx1/2" (13 mm)
Black Screw (8)
(Packed with Screws)
65923
#8-32x3/8" (10 mm)
Bolt (105)
65004
#8Ax5/16" (8 mm)
Screw (266)
66045
Handle (2)
66769
Door Slide (4)
66646
Washer (279)
(8 sheets of 40)
66382
Lower Door Guide (4)
65109
#8-32 Acorn Nut (6)
(Packed with Screws)
66183
Roof Trim Cap
(2 right & 2 left)
67468
Peak Cap (2)
7916
Roof Beam Bracket (4)
Track Support (2)
6228
66775
Plug (2)
(Packed with Screws)
67293
Weather Stripping (1)
11
Page 12
T12 et
Parts List
Assembly Part Part Quantity Check Key No. Number Description in Carton List 1 6615 Rear Wall Angle 2 2 6617 Door Track Splice 1 3 10498 Horizontal Door Brace 4 4 6658 Gable Brace 2 5 7875 Roof Panel 4 6 7906 Right Gable 2 7 7907 Left Gable 2 8 8461 Ridge Cap 1 9 8466 Right Roof Panel 2 10 8467 Left Roof Panel 2 11 8474 Roof Beam 3 12 8476 Side Wall Angle 3 13 9920 Side Wall Channel 2 14 8482 Side Roof Trim 2 15 8941 Ramp 1 16 8946 Side Floor Frame 2 17 6627 Wall Panel 4 18 6300 Vertical Door Brace 2 19 10479 Right and Left Doors 2 20 6915 Wall Panel 2 21 9370 Door Jamb 2 22 9924 Rear Wall Channel 2 23 9377 Rear Floor Frame 2 24 9378 Door Track 2 25 9379 Front Floor Frame 2 26 9382 Front Corner Panel 2 27 9386 Rear Corner Panel 2 28 69836 Edge Trim (Purple) 4
12
Page 13
B13et
Assembly by Key No.
28
14
5
5
9
11
12
7
12
27
11
10
8
28
6
4
5
5
10
4
6
1
11
28
9
14
7
28
26
16
21
24
13
17
25
19
18
17
2
3
3
18
19
21
3
3
15
24
23
20
26
22
20
17
22
1
12
27
17
13
23
16
25
13
Page 14
Step 1
B14 ctr
Parts Needed For
Floor Frame Assemblies
8941 Ramp (1) 9379 Front Floor Frame (2) 9377 Rear Floor Frame (2)
(8) (5)
The front fl oor frame is made up of three pieces. The rear fl oor frame is
made up of two pieces. The holes in these pieces will align when the pieces are positioned with correct amount of overlap. The illustrations below show the proper overall length for the front and rear. Proceed as
follows:
1 Place the front fl oor frames as
shown. Center the ramp, with drain holes facing outside, on top of the two
front fl oor frames. Join the frames by
inserting eight screws.
STEP
1
9379
9379
8941
9379
8941
DRAIN HOLES FACE
OUTSIDE
9377
Front Floor
Frame Assembly
95 7/8" 243,5 cm
9379
2 Overlap the rear fl oor frames as
shown. The holes in these pieces will align when the pieces are positioned with correct amount of overlap. See the illustrations below for the proper
overall length of the rear fl oor frame. Join the frames by inserting fi ve bolts
into frame set as shown.
3 Double check the length of each
and set these pieces aside for later use.
STEP
STEP
2
Rear Floor Frame 95 7/8" 243,5 cm
9377
95 7/8" 243,5 cm Rear
9377
3
14
95 7/8" 243,5 cm Front
Page 15
Step 2
B15 ctr
Parts Needed For
Frame Assemblies
6615 Rear Wall Angle (2) 9924 Rear Wall Channel (2)
(2)
The main frame pieces reinforce the walls. These pieces will later be installed in the center and at the top edge of the rear wall. Proceed as
follows:
1 Overlap the rear wall channel
pieces as shown in the fi gure and
fasten the two pieces together with one bolt in the center hole (three holes will align).
2 Overlap the rear wall angle pieces
as shown in the fi gure and fasten
them together with one bolt in the center hole.
9924
6615
Rear Wall Channel
94 5/8" 240,3 cm
9924
STEP
1
Rear Wall Angle
94 5/8" 240,3 cm
6615
3 Double check the length of each
and set these pieces aside for later use.
STEP
3
STEP
2
Rear Wall Channel
94 5/8" 240,3 cm
Rear Wall Angle
94 5/8" 240,3 cm
15
Page 16
Step 3
B16 ctr
(10)
The roof beams join the two gables and support the roof panels. The main roof beam is made up of two pieces fastened together.
1 Place the side wall angle, back-
to-back, with a roof beam and fasten together using ten screws.
2 Set this piece aside for later use.
Parts Needed For
Roof Beam Assembly
8474 Roof Beam (1) 8476 Side Wall Angle (1)
STEP
1
Assembled
8476 Side Wall Angle
8474 Roof Beam
16
Main Roof Beam
Page 17
Step 4
B17 ctr
(4)
Parts Needed For
Door Track Assembly
NOTE:
Door Track Splice (painted part)
6617 Door Track Splice (1) 9378 Door Track (2)
The door track assembly supports the sliding doors and reinforces the front wall. It is made up of three pieces.
1 Using the door track splice,
(painted), join the door track (galvanized) pieces end-to-end as shown.
2 Insert four screws from the
underside only.
Hint: The holes in the top side of the door track assembly are for fastening the gable to the top of the front wall in a later step.
3 Position door slides onto the legs,
from the end of door track assembly, as shown in the end view.
6617
STEP
1
94 5/8" 240,3 cm
9378
6617
STEP
2
66769
9378
Long Leg on Top
Short Leg on Bottom
9378
9378
4 Set this piece aside for later use.
STEP
4
94 5/8" 240,3 cm
66769
94 5/8" 240,3 cm
STEP
3
Long Leg on top.
Door Slide
17
CORRECT
END VIEW
INCORRECT
Page 18
Step 5
B18 ctr
(8) (2)
Parts Needed For
Floor Frame
Front Floor Assembly (1) 8946 Side Floor Frame (2) Rear Floor Assembly (1)
RIGHT REAR
8946
1 Assemble the four corners of the
fl oor frame using two screws at each
corner as shown. At the front corners fasten bolts through from the bottom with nuts on top.
2 Measure the fl oor frame diagonally.
When the diagonal measurements
are equal, the fl oor frame is square.
NOTE
If using a wood platform or
concrete slab do not fasten the
fl oor frames to your base at this
time. You will anchor the building
after it is erected.
STEP
8946
9377
1
8946
FRONT
RIGHT FRONT
8946
9379
When Diagonal Measurements are Equal the Floor Frame is Square.
STEP
2
The fl oor frame must be square and level or holes will not align.
Level
18
Page 19
Step 6
T19 ctr
(14)
Parts Needed For
Corners
9386
9382 Front Corner Panel (2) 9386 Rear Corner Panel (2)
Wide Side
NOTE
The remainder of the building assembly
requires many hours and more than one
person. Do not continue beyond this
point if you do not have enough time to
complete the assembly today. A partially
assembled building can be severely
damaged by light winds.
Each screw and bolt in the wall re­quires a washer.
CORRECT
INCORRECT
1 Position the rear corner panels
at the rear corners, as shown. The widest part of each rear corner panel must be placed along the rear of the building. Attach the corner panels to
the fl oor frame with four screws.
STEP
1
STEP
2
SIDE
9382
Narrow Side
STEP
3
TOP VIEW
9386
REAR
FRONT
9386
SIDE
9382
9386
2 Position a front corner panel
at the corner of the fl oor frame as
shown. The widest part of each front corner panel must be placed along the front of the building. A small gap will exist between front corner panel and ramp. Fasten the corner panel
to the fl oor frame with three screws.
NOTE
Be careful to install the correct
panel in each position as shown
3 Double-check the part numbers of
the wall panels, before proceeding.
The fl oor frame must be square and level or holes will not align.
9382
9382
Panels rest on frame as shown
Washer
19
Page 20
Step 7
B20 ctr
Parts Needed For
Frames
Door Track Assembly (1) Rear Wall Angle Assembly (1) 8476 Side Wall Angle (2) Rear Wall Channel Assembly (1) 9920 Side Wall Channel (2)
6615
(24)
(2)
The main frame pieces give rigidity to the side walls and provide a surface for attaching the gables which support the roof.
1 Fasten the rear wall angle
assembly across the inside top of
the rear wall using screws.
2 Fasten the rear wall channel
assembly across the middle of the
rear wall using screws.
3 Fasten the side wall angles across
the inside top of the side panels using screws. Side wall angles must overlap rear wall angle in corners.
Wall Angles Must Face Inside Building
STEP
1
9924
STEP
FRONT
2
8476
9920
4 Fasten the side wall channels
across the middle of the side panels using screws. Fasten overlaps in rear corners with screws.
5 Fasten the door track assembly
(holes on top) across the top of the front wall panels using screws. See
the fi gure.
STEP
3
9378
STEP
4
DOOR TRACK ASSEMBLY
FRONT
FRONT
Long Leg on Top
Opening Facing in
Short Leg on Bottom
STEP
5
20
Page 21
Step 8
T21 ctr
Parts Needed For
Wall Panels
STEP
6627 Wall Panel (4) 6915 Wall Panel (2)
(88)
(11)
The wall panels come in two widths. Each wall panel has a crimped rib on one side. The crimped rib should go under the rib of the panel that follows it.
1 Locate all of the wall panels and
set each one alongside the building.
2 Be sure that you have the correct
panels in each position. Do this by overlapping the panels and determin­ing if the holes line up with the holes in the frame.
3 Fasten the wall panels at the top
and bottom with screws.
6627
6627
1
Panels rest on frame as shown
Crimped Rib Underneath
6915
6915
STEP
2
6627
6627
Detail Showing Center of Panel Screwed to Wall Channel
4 Fasten the center of each panel to
the wall channel with screws. Fasten overlapping ribs using a bolt and nut with two screws.
5 When you have attached all wall
panels in the correct positions, the building will look like this.
STEP
3
Use bolts and nuts thru wall angle overlap at the top of panel at rear.
STEP
STEP
4
Bolt and nut does not go thru wall channel at overlap
5
21
Page 22
Step 9
T22 ctr
Parts Needed For
9370 Door Jamb (2)
Door Jamb
(8) (6)
(2)
The door jambs reinforce the door opening and provide an attractive trim. Follow these steps for both door jambs.
1 Fasten a door jamb to the front
panel with three bolts, nuts and acorn nuts, as shown. Push a plug into hole at center of jamb, closest to door opening.
STEP
Hex Nut
Acorn Nut
1
Plug
9370
FRONT
(3) bolts
Bolt
TOP VIEW
Door Track
Plug
9370
2 Fasten the top of the door jamb
to the door track with two screws. Do the same for the bottom into frame.
Repeat steps 1 through 2 for the opposite door jamb.
Screw
TOP VIEW
Door Track
Screw
STEP
2
22
Page 23
Step 10
B23et ctr
(8)
The gables go on top of the front and rear walls to support the roof beams.
NOTE
The gables are packed nested
together and might be mistaken
as one piece. Carefully separate
them before continuing.
1 Apply edge trim to the top edge
of the right gables and left gables.
Parts Needed For
Gable Assemblies
Edge Trim
(Plastic Piece)
7906 Right Gable (2) 7907 Left Gable (2) 7916 Roof Beam Bracket (4)
STEP
1
2 Attach the four roof beam
brackets to the gables using two
bolts, washers and nuts.
NOTE
Mounting leg of bracket must
face toward center of gable.
CAUTION:
7906
7916
Roof Beam
Brackets
7907
FRONT
Washer
7907
To avoid mishap on the sharp
edge the edge trim must remain
in place on the top edge of the
gable until right and left roof
panels are in place.
STEP
2
23
Page 24
Step 11
B24 ctr
(24) (7)
1 Lift and fasten a right and left gable,
under angle at corner, to the rear wall angle with screws.
Hint: On the rear gable, use a bolt and nut at the overlapping rear wall angle. On the front gable, leave out 2 screws closest to center gable leg.
2 Join the left and right gables
together with a gable brace using bolts and nuts in the bottom two holes only.
Parts Needed For
Gables/Braces
Left Gable Assembly (2) Right Gable Assembly (2) 6658 Gable Brace (2)
3 Repeat Steps 1 & 2 for the door
track on the front of building, except for the track supports, fasten as shown.
Track Supports 6228
STEP
3
STEP
1
Gable
6658 Gable Brace
STEP
2
24
Page 25
Step 12
B25 ctr
(12)
Parts Needed For
Roof Beams
Main Roof Beam (1) 8474 Roof Beam (2)
1 Fasten the main roof beam to the
gable brace of the front gable.
2 Fasten the other end of the main
roof beam to the gable brace of the rear gable.
3 Fasten the remaining roof beams,
small holes on top, as shown using bolts and nuts.
STEP
3
8474 Roof Beam
STEP
2
STEP
1
Main Roof Beam Assembly
25
Page 26
Step 13
B26et
(2) (5)
Parts Needed For
8466 Right Roof Panel (1)
Right Roof Panel
STEP
1
Installing the roof panels is best done with a step ladder. Begin installing roof panels at the back right corner of the building. Each screw and bolt in the roof requires a washer.
NOTE
Measure the building diagonally
again and make adjustments to make sure the building is square and level. This will make the roof
panels fi t better, and holes will
align. Don't anchor the fl oor frame.
NOTE
If a Roof Beef-Up Kit was
purchased, assemble prior to
attaching the roof panels.
1 Locate the roof panels by their
numbers. Note the sequence and position they are to be installed.
STEP
2
8467
7875
7875
8466
STEP3STEP
2
6
8
4
1
5
7
3
8466
7875
7875
8467
FRONT
3 Remove edge trim from the left gable under
the roof panel.
4 Continue fastening the right roof panel to
the gable and lower roof beam using screws, bolts and nuts as shown. Do not fasten the lower end of the panels to the side wall angles at this time.
8466 Right Roof Panel
1
7
4
2
3
4
5
6
2 Position a right roof panel at the
back right corner and fasten to the top roof beam using a screw.
FRONT
26
Nut
Washer
Gable
Hint: Follow the fastener sequence shown for proper alignment.
Bolt
Page 27
Step 14
B27 ctr
Parts Needed For
Roof Assembly
8467 Left Roof Panel (2) 7875 Roof Panel (4) 8466 Right Roof Panel (1)
(38)
(23)
1 Install a left roof panel at the left
rear and right front corner of the roof. Install a right roof panel at the left front corner of the roof.
2 Cut 2 short 2" (5,1 cm) strips off
the roll of weather stripping tape, and put them aside. Cover the joint at the peak with weather stripping tape. Unroll the tape and press it down over the opening at the ridge as you install each roof panel. Do not cut the tape at this time.
3 Install 4 roof panels in the
sequence and positions shown on previous page. Do not fasten the
lower end of the panels to the side wall angles at this time. Continue
weather stripping the ridge opening. Fasten roof panel overlaps not used for ridge cap (roof center). Cover the head of bolt with the 2" (5,1 cm) piece of weather stripping tape.
NOTE
Narrow roof panel crimped rib is
overlapped by wide rib of
adjacent panel where possible.
STEP
8466 Right
Roof Panel
Fasten At
Overlap with
Bolt
Screws To
Roof Beam
8467 Left Roof Panel
1
Weather Stripping
Tape Roll
STEP
2
FRONT
7875 Roof Panel
Screws To
Roof Beam
STEP
Do not fasten
at this time
Fasten At
Overlap with
Bolt
Strips
3
NOTE
If roof beam holes do not line up
with the roof panel holes, shift the
building from left to right.
If this does not help, your building
may not be level. Shim the
corners until holes line up.
Cut
Weather Stripping
and Fold Under
FRONT
27
Page 28
Step 15
B28 ctr
Parts Needed For
Ridge Cap
8461 Ridge Cap (1)
(20)
(4)
1 Install the ridge cap on the
completed roof section using bolts and nuts. Do not fasten the ends of the ridge cap at this time.
2 Fasten the lower end of the panels
to the side wall angles using screws and washers.
8461
STEP
1
28
STEP
2
Page 29
Step 16
B29 ctr
(6) (4)(4)
1 Attach the side roof trim to the
lower end of the roof panels on each side of the building using screws at each panel overlap.
2 Using your thumb and index fi nger,
overbend the bottom fl ange of the side
roof trim at the corner inward enough
so the right and left roof trim caps fi t
onto right and left corners.
3 Fasten the roof trim caps to the
side trim using a screw.
Parts Needed For
Roof Trim
8482 Side Roof Trim (2)
4 Fasten the roof panel ribs, peak
caps and ridge cap together using
bolts and nuts.
STEP
3
Peak Cap
Side Roof Trim
8482
Roof Trim Cap
STEP
1
8482
STEP
2
STEP
4
Tuck Flange Inward to Fit
Inside of
Roof Trim Cap
29
Page 30
Step 17
T30 ctr
Parts Needed For
Door Assembly
10479 Right and Left Doors (2) 10498 Horizontal Door Brace (4) 6300 Vertical Door Brace (2)
(12)
The steps on this page tell how to assemble the right door. You will perform exactly the same procedures for the left door. Each bolt and screw in the door requires a washer.
Proceed as follows:
10498
1 Attach the handle to the door with
2 bolts and nuts as shown.
2 Hold the vertical door brace
against the center of the inside sur­face of the door and turn the screw to hold the vertical door brace in place. Fasten to door above and below center connection using 2 screws.
66382
(4)(6)
6300
66382
10479
Right Door
66045
66045
10479
Left Door
10498
10498
6300
66382
66382
3 Put a horizontal door brace onto
the top edge and bottom edge and fasten with 1 bolt in the center.
4 Attach the lower door guides and
bolts as shown.
5 Repeat steps 1 through 4 for the
left door.
STEP
4
6300
STEP
STEP
1
66045
STEP
3
2
10498
END VIEW
SHOWING:
Horizontal
Door Brace
Door
Washer
66382
30
Guide
Page 31
Step 18
P31 ctr
Parts Needed For
Door Installation & Adjustment
Horizontal Door Brace
Gable
Right Door Assembly (1) Left Door Assembly (1)
(8)
1 From inside the building, put the
bottom of the right door assembly (on your left when you are inside the building) behind door jamb into the front frame track.
2 Position the top of the door so that
the holes in the door line up with the holes in the door slides.
3 Fasten the door to the door slides
using two #10Bx1/2" (13 mm) screws per door slide.
NOTE
The holes in the door slides allow you to adjust the doors. Place the
door in the middle holes.
Door Track
Door Slide
Door
Front Floor Frame Assembly
Adjustment Holes
STEP
1
STEP
2
Door Slide
#10Bx1/2" (13 mm) Screw
4 Repeat steps 1 through 3 for the
left door.
Keep this Owner's Manual and
Assembly Instructions for
future reference.
Adjustment Holes Allow
Doors to Meet Evenly
Along Their Length
31
Right Door
Left Door
STEP
3
STEP
4
Page 32
NP8667 RMW86 SA8667
T32et
Anchoring and Floor Frame
Anchoring
Anchor your building at this time.
Floor Frame
If you have purchased a Floor Frame Kit you need to install it at this time.
SOME FACTS ABOUT RUST
Rusting is a natural oxidizing process that occurs when bare metal is exposed to moisture. Problem
areas include screw holes, unfi nished edges, or
where scrapes and nicks occur in the protective coating through normal assembly, handling and use. Identifying these natural rusting problem areas and taking some simple rust protection precautions can help to stop rust from developing, or stop it quickly as soon as it appears.
1. Avoid nicking or scraping the coating surface, inside and out.
2. Use all the washers supplied. In addition to
protecting against weather infi ltration, the washers
protect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free of debris and leaves which may accumulate and retain moisture. These can do double damage since they give off acid as they decay.
4. Touch up scrapes or nicks and any area of visible rust as soon as possible. Make sure the surface is free of moisture, oils, dirt or grime and then apply
an even fi lm of high quality touch-up paint.
717970215
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