Model No. KMlOlO □
697.68101 □
scioion
ARROW
World’s Leading Maker
of Storage Buildings®
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE
MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES
713681207
r..... \ BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES
BUILDING DIMENSIONS * Size rounded off to the nearest foot / » \ when handling metal parts.
Exterior Dimensions
*Approx. Foundation Storage Area
Size Size Sq. Ft. Cu. Ft. Width Depth Height Width Depth Height Width Height
10'x 10' 121" X 114 1/2" 92 498 123 1/4" 117" 70 7/8" 118 1/4" 111 3/4" 69 5/8" 55 1/2" 58"
3,0m X 2,8m 307cm X 291cm 8,5m® 14.1m^ 313cm 297cm 180cm 300cm 284cm 177cm 141cm 147cm
(Roof Edge to Roof Edge)
TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ
SAFETY INFORMATION PROVIDED IN THIS MANUAL
Interior Dimensions
(Wall to Wall)
Door
Opening
Owner's Manual
Before beginning construction, check local building codes regarding footings, location
and other requirements. Study and understand this owner's manual.
Important information and helpful tips will make your construction easier and more
enjoyable.
Assembly Instructions: Instructions are supplied in this manual and contain all
appropriate information for your building model. Review all instructions before you begin,
and during assembly, follow the step sequence carefully for correct results.
Foundation and Anchoring: Your storage building must be anchored to prevent wind
damage. A foundation is also necessary as a base in order to construct a square and level
building. Anchoring and foundation materials are not included with your building. We
recommend the combined use of an Arrow Floor Frame Kit and an Arrow Anchoring
Kit as an effective method of securing your building to the ground (Available by mail order
or at your local dealer) or you may construct a foundation and anchoring system of your
choice. Your assembly instructions provide information on a few methods commonly used
to secure and level a storage building.
Parts and Parts List: Check to be sure that you have all the necessary parts for your
building.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with the
numbers on the parts list. The parts list is located on page 12.
•If you find that a part is missing, include the model number of your building and contact:
Arrow Group Industries, Inc. Customer Service Department
Route 50 East Breese, Illinois 62230
1 -800"851 "1085
•Separate contents of the carton by the part number while reviewing parts list. The first few steps
show how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These are
packaged within the carton. Note that extra fasteners have been supplied for your convenience.
Watch the Weather: Be sure the day you select to install your building is dry and calm.
Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork: Whenever possible, two or more people should work together to assemble
your building. One person can position parts or panels while the other is able to handle the
fasteners and the tools.
Tools and Materials: These are some basic tools and materials you will need for the
construction of your building. Decide which method of anchoring and the type of foundation
you wish to use in order to form a complete list of the materials you will need.
Required
• Eye Goggles
<* No. 2 Phillips Screwdriver
(With Hardened Magnetic Tip)
Note: A power screwdriver or vari
able speed drill with Phillips-tip at
tachment can speed assembly by
as much as 40%.
<* Work Gioves
• Step Ladder
• Utility Knife / Scissors
• Pliers
• Carpenter's Level
•Tape Measure
Required
Optional Time-Savers
• Wrench / Nut Driver
• Eiectric / Cordless Drill
•Square
• String (for squaring frame)
Foundation Preparation
• Hammer and Nails
• Spade or Shovel
• Hand Saw / Power Saw
• Lumber and/or Concrete
Selecting and Preparing Your Site: Before assembly, you will want to decide on
a location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure there
will be enough space at entrance for doors to open fully and enough space around the building to
be able to fasten the panel screws from the outside.
•Before you begin the first steps in assembling your parts, a foundation should be constructed and
an anchoring system should be ready to use.
SAFETY FIRST.
Safety precautions are important to follow throughout the construction of your building.
• • •
•Care must be taken when handling various
pieces of your building since some contain
sharp edges. Please wear work gloves, eye
protection and long sleeves when assembling
or performing any maintenance on your build
ing.
safety edge
sharp edge
sharp edge
safety edge
•Keep children and pets away from worksite to
avoid distractions and any accidents which
may occur.
•Practice caution with the tools being used in the
assembly of this building. Be familiar with the
operation of all power tools.
•Do not attempt to assemble the building if parts
are missing because any building left partially
assembled may be seriously damaged by light
winds. Call 1-800-851-1085
•Never concentrate your total weight on the
roof of the building. When using a step ladder
make sure that it is fully open and on even
ground before climbing on it.
•Do not attempt to assemble the building on a
windy day, because the large panels acting as a
"sail”, can be whipped about by the wind making
construction difficult and unsafe.
CARE & MAINTENANCE....
Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-
up scratches as soon as you notice them on your unit. Immediately clean the area with
a wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy
amounts of snow on roof can damage building making it unsafe to enter. In snow country.
Roof Strengthening Kits are available for most Arrow Buildings for added protection
against heavy snow accumulation.
Doors: Always keep the door tracks clear of dirt and other debris that prevent them from
sliding easily. Lubricate door track annually with furniture polish or silicone spray. Keep
doors closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infiltration and to protect
the metal from being scratched by screws. Regularly check your building for loose screws,
bolts, nuts, etc. and retighten them as necessary.
Moisture: A plastic sheet (vapor barrier) placed under the entire floor area with good
ventilation will reduce condensation.
Other Tips....
• Wash off inked part numbers on coated panels with soap and water.
• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles and
corrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly Instructions for future reference.
ACCESSORIES.
• ••
ROOF STRENGTHENING
(heavy snow load) KITS
Extra roof beams and gable braces
designed for added protection against
heavy snow accumulation, increases
the strength of your roof by 50%.
ANCHOR KITS
Model No. AK4
Anchor Kit contains heavy-duty steel
augers, 60' (18m) of steel cable and 4 cable
clamps. No digging or concrete
pouring, just insert cable under roof,
over roof beams, into augers and twist
augers into the ground. For buildings
larger than 10'x9', use 2 kits.
Model No. AKIOO
New concrete anchor system permits
anchoring any size Arrow building
directly to a concrete slab. Each kit
contains heavy-duty, hot-dipped
galvanized steel corner gussets and
perimeter clips which fit over the floor
frame and iag bolt into a concrete slab.
Fuii assembly instructions and a 1/4"
masonary drill bit are included.
Model No. AK600
Earth Anchor Kit anchors any size
Arrow building to the ground.
Each kit contains heavy duty,
hot-dipped galvanized steel
corner gussets and 4 earth anchors.
FLOOR FRAME KITS
MODELS FB47410, FB5465, FB106-A
FB109-AandFB1014-A
A simple newfloorframe system made of heavy-duty, hot-dipped
galvanized steel. Use as foundation for plywood, sand or stone.
ATTIC KIT / WORKBENCH KIT
Heavy-duty galvanized steel bars that
fit all 10' wide Arrow buildings. They
install quickly and easily to help
organize space and create more
useable space as an attic or
workbench. Will hold up to 250 lbs.
(113kg) evenly distributed.
Model No. Fits Shipping Weight
ATI 01 10'Long,250lb. (113kg)load-r 16 lbs. (7kg)
Fits all Arrow 10' wide buildings.
Must be drilled for use as workbench in Estator.
Even weight distribution.
SHELF UNITS
Heavy-duty, galvanized steel shelf units help organize storage
space. They easily mount on the wall or sit on the floor. Fits all
Arrowbuildings.*
TOOL HANGING RACK
Model No. TH IOO
The perfect tool organizer. Twin
25 1/2" (65cm) steel channels
plus five heavy-duty snap-in
hangers and a small tool holder for
screwdrivers, pliers, etc. Holders
slide along channei for fully
adjustable spacing. Great for
garage, basement, or the back
of any door. Fits ail Arrow
storage buildings.
Model No. SS404
• Makes 8" to 12" {20-30cm) Model No. SS900-A
wide shelves in any length. • Grey color
• Brackets, braces, • 3 shelves
hardware Included. * Holds up to 85 lbs. (38kg)
Lumber is not included. (even weight distribution)
• Some drilling required to fit buildings without mid-wall bracing.
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The Foundation For Your Building
OPTION 1: ARROW FLOOR FRAME KIT: (Order No. FB109-A or SR68385-A)
Arrow has the best base for your building in this simple kit. It keeps stored items above the ground. This kit should be used with one
of the following:
A. To support a plywood deck B. To be filled with sand. We recommend the combined use of
1. an ARROW FLOOR FRAME KIT and 2. an ARROW ANCHORING KIT as an effective method of securing the building to the ground.
Allow 1 -2 hours for construction.
OPTION 2: Wood Platform
If you decide to build your own foundation, be sure to seiect the appropriate materiais.
These are the recommended materiais for yourfoundation:
• 2 X 4's (5cm x 10cm) Pressure Treated Lumber • 5/8" (1,5cm) 4x8 (122cm x 244cm) Plywood-exterior grade
• 10&4 penny Galvanized Nails • Concrete Blocks (optional)
The platform should be level and flat (free of bumps, ridges etc.)
to provide good support for the building. The necessary materiais
may be obtained from your local lumber yard.
To construct the foundation foiiow instructions and diagram.
Construct frame (using 10 penny galvanized nails)
Measure 16"/24" (40,6cm/61cm) sections to construct
inside frame (see diagram)
Secure plywood to frame (using 4 penny galvanized nails)
Aiiow 6-7 hours for construction.
OPTION 3: Concrete Slab
The slab shouid be at ieast 3" to 4" (8-10cm) thick, it must be ievei and fiat to provide good support for the frame.
The foiiowing are the recommended materiais for your foundation.
• 1 x 4's (2,5cm x 10cm) (will be removed once the concrete cures)
• Concrete • Sheet of 6 mil plastic
• We recommend for a proper strength concrete to use a mix of:
1 part cement • 3 parts pea sized gravel • 2 1/2 parts clean sand
PreparetheSite/Constructa Foundation
1. Dig a square, 6" (15cm) deep into the ground (remove grass).
2. Fill up to 4" (10cm) in the square with gravel and tamp firm.
3. Cover gravel with a sheet of 6 mil plastic.
4. Construct a wood frame using four planks of 1 x4 (2,5cm x 10cm)
lumber.
5. Pour in concrete to fill in the hole and the frame giving a
total of 4" (8-10cm) thick concrete. Be sure surface is level.
Aiiow 3-5 hours for construction and a week for concrete curing time.
Note: Piatform/Slab will extend 9/16" (1,4cm) beyond floor
frame on all four sides. Seal this 9/16" of wood with a
roofing cement (not inciuded), or bevei this 9/16" of
concrete when pouring, for good water drainage.
Note: Finished Slab dimensions, with lumber removed.
Anchoring Down The Building
It is important that the entire floor frame be anchored after the building is erected.
Below are recommended ways of anchoring.
Arrow Anchoring Kit: (Model No. AK4or60298)
Recommended for use with any suggested base.
Contains: 4 Anchors with Cable, Clamps and
installation instruction.
Anchoring into Wood/Post:
Use 1/4" Wood Screws. There are 1/4" (0,63cm) dia.
holes provided in the frames for proper anchoring.
Arrow Anchoring Kit: (Model No. AK100 or 68383)
Recommended for use with the concrete foundation.
Contains: Corner gussets, perimeter clips, hardware,
1/4" masonary drill bit and installation instruction.
10
Anchoring into Concrete:
1. For poured concrete slab or footing or patio blocks:
Use 1/4" X 2" Lag Screws.
2. For Anchor Post of Concrete poured after building is
erected: Use 1/4" x 6" Lag Screws.
Remove from bag of screws
and save for the last step
o
65103
#8-32 Hex Nut(165)
66045
Handle(2)
T
65900A
#106x1/2" Black Screw(8)
(Packed with Screws)
66646
Washer (361)
(10 sheets of 40)
T
65923
#8-32x3/8" Bolt (165)
65109
#8-32 Acorn Nut (4)
(Packed with Screws)
T
65004
#8Ax5/16" Screw (336)
67468
Peak Cap (2)
(Arrow Logo)
66769
Door Slide (4)
66382
Lower Door Guide (4)
"0
0
0
0
0
5971
Roof Beam Bracket (4)
661»
Roof Trim Cap
(2 right & 2 left)
67545
Weather Stripping (1)
6228
Track Support (2)
11
Assembly
Part
Part
Quantity
Check
Kev No.
10 8995 Wall Panel 8
11
12
13 6640 Right Roof Panel
14 6641
15 6869 Ridge Cap
1
2
Number
3719
5986 Rear Wall Angle
Description
Door Handle Brace
3 6000 Right Gable
4
5 6015
6
7
8 6403
9 9156
6001 Left Gable
Side Roof Trim 4
10497
9355
Horizontal Door Brace
Vertical Door Brace
Door Track Splice 1
Corner Panel
6529 Roof Panel
6635 Gable Brace
Left Roof Panel
in Carton
2
2
2
2
4
2
4
4
2
2
2
2
List
16
17
9917
10489 Right Door
18 10489
19
8934 Ramp 1
20 8936
21
9923 Side Wall Channel
22 9294
Rear Wall Channel
Left Door
Rear Floor Frame 2
Right Roof Beam
23 9295 Left Roof Beam
24
25 9299
9298 Side Wall Angle
Side Floor Frame
26 9365 Front Wall Channel
27
28
9366
9367
29 9900
30
9372
Door Track 2
Front Floor Frame
Door Jamb 2
Front Wall Panel
2
1
1
4
4
4
4
4
2
2
2
12
13
Step 1
The front floor frame is made up of
three pieces. The side floor frames
and the rear floor frame are made up
of two pieces. The holes in these
pieces will align when the pieces are
positioned with correct amount of
overlap. The illustrations belowshow
the properoverall length forthe sides,
rear and front. Proceed as follows:
• Parts Needed For •
Floor Frame Assemblies
>8934 Ramp (1)
> 9367 Front Floor Frame (2)
18936 Rear Floor Frame (2)
i 9299 Side Floor Frame (4)
1 Place the front floor frames as
shown. Center the ramp, with drain
holes facing outside, on top of the two
front floor frames. Join the frames by
inserting eight screws.
2 Overlap the sidefloor frames and
the rear floor frames as shown. The
holes in these pieces will align when
the pieces are positioned with cor
rect amount of overlap. See the illus
trations below for the proper overall
length of the side and rear floor frames.
Join the frames by inserting five bolts
into each frame set as shown.
3 Double check the length of each
and set these pieces aside for later
use.
Front Floor
Frame Assembly
119 3/8" 3,0m
DRAIN HOLES FACE*
OUTSIDE
f ©
Side Floor Frame 112 7/8"
■ ' 2,9m
9299
RearFloor Frame 1193/8"
14
112 7/8" 2,9m
Side
112 7/8" 2,9m
119 3/8" 3,0m
Front & Rear
3/8" 3,0m
Step 2
• París Needed For •
Frame Assemblies
• 5986 Rear Wall Angle (2)
• 9917 Rear Wall Channel (2)
• 9923 Side Wall Channel (4)
• 9298 Side Wall Angle (4)
The main frame pieces reinforce the
walls. These pieces will later be in
stalled in the center and at the top
edge of the side walls and the rear
wall. Proceed as follows:
1 Overlap the rear wall channel
pieces as shown in the figure and
fasten the two pieces together with
one bolt in the center hole (three
holes will align).
2 Make two side wall channels by
overlapping the side wall channel
pieces as shown. Fasten each set
together with one bolt in the center
hole of each set.
3 Overlap the rear wall angle
pieces as shown in the figure and
fasten them together with one bolt in
the center hole.
Rear Wall Channel
118 1/8" 3,0m
9917
Side Wall Channels
111 5/8" 2,8m
9923
eC
Rear Wall Angle
118 1/8" 3,0m
Side Wall Angles
111 5/8" 2,8m
4 Make two side wall angles by
overlapping the side wall angle piec
es as shown. Fasten each set togeth
er with
one bolt in the center hole.
5 Set the assemblies aside. You will
use them later.
STEP STEP
3
4
Step 3
The roof beams join the two gables
andsupportthe roof panels. The main
roof beam is made up of four pieces
overlapped, back to back at the cen
ter. The left and right roof beam as
semblies are made up of two pieces.
• Parts Needed For •
Roof Beam Assemblies
Left
9295
• 9294 Right Roof Beam (4)
• 9295 Left Roof Beam (4)
Hint; These pieces are force-fitted,
so you may have to press hard to join
them together.
1 The figure shows how to identify a
left and a right roof beam. As you
will note, the difference is only which
end of each beam has the six holes
for joining the beams at the center.
2 Place the end of a right roof beam
inside a left roof beam so that the six
holes in each piece align. Make four
sets of roof beams by repeating this
procedure. Do not insert bolts yet.
3 Take two of the pressed-together
roof beams and join them as shown
to form the main roof beam assembly.
Hold the assembly together and fas
ten with 14 bolts and nuts.
How To Identify Left and
Right Roof Beams
STEP
Right
9294
1137/16"
2,9m
4 Fasten the other two pressed-
together roof beams with 8 bolts to
make the left and right roof beam
assemblies.
5 Set these pieces aside for later
assembly.
16
Doubled Beam Assembly at Peak
137/16"
9m
Beam
Assembly
Side of Roof
1137/16"
2,9m
1137/16"
2,9m
Step 4
The door track assembly supports
the sliding doors and reinforces the
frontwall. It is made up of three pieces.
1 Using the door track splice,
(painted), join the door track
(galvanized) pieces end-to-end as
shown.
2 Insert four screws from the under
side only.
Hint: The holes in the top side of the
doortrack assembly are for fastening
the gable to the top of the front wall in
a later step.
• Parts Needed For •
Door Track Assembly
NOTE:
DoorTrack Splice (painted part)
• 6403 Door Track Splice (1)
• 9366 Door Track (2)
3 Position door slides onto the
Step 5
SI8
1 Assemble the four corners of the
floor frame using two screws at each
corner as shown. At the front corners
fasten bolts through from
the bottom with nuts on top.
Parts Needed For
Floor Frame
I Front Floor Assembly (1)
' Side Floor Assembly (2)
> Rear Floor Assembly (1)
2 Measure the floor frame diago
nally. When the diagonal measure
ments are equal, the floor frame is
square.
NOTE
If using a wood platform or
concrete slab do not fasten the
floor frames to your base at this
time. You will anchor the
building after it is erected.
NOTE
' you have purchased a Floor
Frame Kit you need to
install it at this time.
When Diagonal Measurements
are Equal the Floor Frame
is Square.
STEP
The floor frame must be square
and level or holes will not align
18
Step 6
NOTE
The remainder of the building assembly
requires many hours and more than one
person. Do not continue beyond this point
if you do not have enough time to com
plete the assembly today. A partially
assembled building can be severely
damaged by light winds.
Each screw and bolt in the wall re
quires a washer.
1 Position a corner panel at the
corner of the floor frame as shown.
The widest part of each corner panel
must be placed along the side of the
building for all four comers. Fasten
the corner panel to the floor frame
with four screws.
Parts Needed For
Corners
18995 Wall Panel (2)
*9372 Front Wall Panel (2)
»9156 Corner Panel (4)
Support the corner panel with a step
ladder until a wall panel is attached.
2 Attach the front wall panels to the
frontcorner panels, as shown. A small
gap will exist between front wall panel
and ramp.
3 Attach the wall panels to the rear
corner panels, as shown.
NOTE
Be careful to install the correct
panel in each position as shown
4 Double-check the part numbers of
the wall panels, before proceeding.
The floor frame must be square
and level or holes will not align.
8995
8995
Crimped Rib
Underneath
Panels rest on
frame as shown
«i' . •
#8Ax5/16"Scr8W
19
step?
The main frame pieces give rigidity to
the side walls and provide a surface
for attaching the gables which sup
port the roof.
1 Fasten the rear wail angle as
sembly across the inside top of the
rear wall using screws.
2 Fasten the rear wall channel as
sembly across the middle of the rear
wall using screws.
Parts Needed For
Frames
Wall Angles
Must Face
Inside
Building
• Door Track Assembly (1)
• Rear Wall Angle Assembly (1)
• Side Wall Angle Assemblies (2)
• Rear Wall Channel Assembly (1)
• Side Wall Channel Assemblies (2)
3 Fasten the sidewall angles across
the inside top of the side panels us
ing screws. Side wall angles must
overlap rear wall angle in corners.
4 Fasten the side wall channel
assemblies across the middle of the
side panels using screws. Fasten
overlaps in rear corners with screws.
5 Fasten the door track assembly
(holes on top) across the top of the
front wall panels using screws. See
the figure.
STEP
3
STEP
4
Long Leg
on Top
Opening
Facing in
Short Leg
on Bottom
NOTE
The wall channels behind the
front wall panels will be installed
in a later step.
20
steps
Each wall panel has a crimped rib on
one side. The crimped rib should go
underthe rib of the panel that follows
it.
1 Locate all of the wall panels and 8995
set each one alongside the building.
2 Be sure that you have the correct
panels in each position. Do this by
overlapping the panels and deter
mining if the holes line up with the
holes in the frame.
Parts Needed For
Wall Panels
Panels rest on
frame as shown
• 8995 Wall Panel (6)
3 Fasten the wall panels at the top
and bottom with screws.
4 Fasten the center of each panel to
the wall channel with screws. Fasten
overlapping ribs using a bolt and nut
with two screws.
5 When you have attached all wall
panels in the correct positions, the
building will look like this.
21
Step 9
The door jambs reinforce the door
opening and provide an attractive
trim. Follow these steps for both
doorjambs.
1 Fasten the front wail channels
in their positions between the end of
the side wall channel and the cor
ner panel using screws. Do not put
a screw in the hole at the end be
hind the door opening at this time.
2 Fasten a door jamb to the front
Front Channel/Door Jamb
• Parts Needed For •
Acorn Nut
> 9900 Door Jamb (2)
> 9365 Front Wall Channel (2)
INSIDE OF
BUILDING
panel with two bolts, nuts and acorn
nuts, as shown.
3 Fasten the center of the door
jamb to the front wall panel and the
front wall channel with two screws.
4 Fasten the top of the doorjamb to
the door track with two screws. Do
the same for the bottom into frame.
Hex Nut
Acorn Nut
Front Wall Channel
Cross-Section
Top View
Repeat steps 2 through 4 for the
opposite door jamb.
22
Step 10
The gables go on top of the front and
rear walls to support the roof beams.
NOTE
The gables are packed nested
together and might be mistaken
as one piece. Carefully separate
them before continuing.
1 Attach the four roof beam
brackets to the gables using two
bolts, washers and nuts.
NOTE
Mounting leg of bracket must
face toward center of gable
and holes closest together
must be on top
B Parts Needed For #
Gable Assemblies
• 6000 Right Gable (2)
• 6001 Left Gable (2)
• 5971 Roof Beam Bracket(4)
23
Step 11
1 Lift and fasten a right and left
gable, under angle at corner, to the
door track and rear wall angle with
screws.
Hint: On the rear gable, use a bolt
and nut at the overlapping rear wall
angle. On the front gable, leave out 2
screws closest to center gable leg.
2 Join the left and right gabies
together with a gable brace using a
bolt and nut in the bottom hole only.
Parts Needed For
Gables/Braces
• Left Gable Assemblies (2)
• Right Gable Assemblies (2)
• 6635 Gable Brace (2)
3 Repeat Steps 1 & 2 for the door
track on the front of building, except
24
Step 12
1 Spread the two halves of the main
roof beam and fasten the roof beam
to the gable brace of the front gable.
Parts Needed For
Roof Beams
' Main Roof Beam (1)
' Single Roof Beam (2)
2 Fasten the other end of the main
roof beam to the gable brace of the
rear gable.
3 Fasten the single roof beams,
small holes on top, as shown using
bolts and nuts.
Single Roof Beam Assembly
Main Roof Beam Assembly
25
Step 13
Installing the roof panels is best done
with a step ladder. Begin installing
roof panels at the back rightcornerof
the building. Each screw and bolt in
the roof requires a washer.
i Parts Needed For i
Right Roof Panel
6641
2
STEP
>6640 Right Roof Panel (1)
1 •
6640
NOTE
Measure the building diagonally
again and make adjustments to
make sure the building is square.
This will make the roof panels fit
better, and holes will align.
NOTE
if a Roof Beef-Up Kit was
purchased, assemble prior to
attaching the roof panels.
1 Locate all the roof panels by their
numbers and place them on the
ground alongside the building in their
proper positions.
6529
6529
6640
4
■
6 b
8
FRONT
6 thru 9
3
7
6640 Right Roof Panel
6529
6529
6641
2 Position a right roof panel at the
back right corner and fasten to the
gable and roof beams using screws
and bolts and nuts as shown.
fasten the lower end of the panels to
the side wall angles at this time.
Hint: Follow the fastener sequence
shown, for proper alignment.
26
Do not
Nut
Washer’
Step 14
Parts Needed For
Roof Assembly
'6641 Left Roof Panel (1)
16529 Roof Panel (4)
1 Install a left roof panel at the left
rear corner of the roof.
2 Install 4 roof panels in the se
quence and positions shown. Fol
low fastener sequence and instruc
tions in Steps 13 thru 15 while fasten
ing roof panels. Fasten roof panels at
center of building to overlapping roof
beam using bolts and nuts.
NOTE
Narrow roof panel rib (with bead
on it) is always overlapped by
wide rib of adjacent panel
3 Cover the joint at the peak with
weather stripping tape. Unroll the
tape and press it down over the open
ing at the ridge as you install each
roof panel. Do not cut the tape at this
time.
6641
6529
6529
6640
4
..'
..... - "Tzzzzzzz:!
.............6 .......................
STEP
2 . ■
8 . . 1
FRONT
1
!
STEP
1 •
b
R " 1
7 .
6640
6529
i
6529
6641
3
NOTE
If roof beam holes do not line up
with the roof panel holes, shift the
building from left to right.
If this does not help, your building
may not be level. Shim the
corners until holes line up.
Screws To
Roof Beam
Fasten At
Overlap with 4
Bolt
Screws To
Roof Beam
beam overlaps at
the lop and
middle of panel
S 14
^ Screws At
<» Bottom Attach
To Wall Angle
27
Step 15
• Parts Needed For •
Ridge Caps & Panels
16869 Ridge Cap (2)
• 6641 Left Roof Panel (1)
• 6640 Right Roof Panel (1)
1 Install 1 ridge cap on the com
pleted roof section using bolts and
nuts. Fasten the roof panel rib, peak
cap and ridge cap together using
bolts and nuts.
2 Fasten the remaining left and right
roof panels asyou unroll the weather
stripping tape, and press it down,
install the second ridge cap overlap
ping the first ridge cap. Align holes
and fasten using bolts and nuts. Fas
ten the remaining peak cap in the
same manner.
3 Fasten the lower end of the panels
to the side wall angles using screws
and washers. Use bolts and nuts
through wall angle overlaps at the
bottom of the panel.
STEP
^ ^ P^^Cap
28
6640
Peak Cap
Cut Weather
Strippingand
Fold Under
Step 16
1 Attach the side roof trim to the
lower end of the roof panels on each
side of the building using screws at
each panel overlap.
NOTE
A single screw fastens both trim
pieces at the overlap.
2 Using your thumb and index finger,
overbend the bottom flange of the
side roof trim and roof panel rib at the
corner inward enough so the right
and left rooftrim caps fit onto right and
left corners.
Parts Needed For
Roof Trim
• 6015 Side Roof Trim (4)
3 Fasten the roof trim caps to the
side trim using a screw.
29
step 17
The steps on this page tell how to
assemble the right door. You will
perform exactly the same procedures
for the left door. Each bolt and screw
in the door requires a washer. Pro
ceed as follows:
1 Attach the door handle brace and
handle to the door with 1 bolt as
shown. Don't tighten the bolt yet.
2 Swing the doorhandle brace up to
the hole in the center of the door and
insert a screw.
Parts Needed For
Door Assembly
• 3719 Door Handle Brace (2)
• 10489 Right and Left Doors (2)
• 10497 Horizontal Door Brace (4)
• 9355 Vertical Door Brace (2)
3 Hold the vertical door brace
against the center of the inside sur
face of the door and tu rn the screw to
hold the vertical door brace and door
handle brace in place. Fasten to
door above and below center
connection using 2 screws.
4 Insert a second bolt in the door
handle and tighten both bolts.
5 Put a horizontal door brace onto
the top edge and bottom edge and
fasten with 1 bolt in the center.
6 Attach the lower door guides and
bolts as shown.
7 Repeat steps 1 through 6 for the
left door.
ENDVIE\A/
30
STEP
Step 18
Door Installation & Adjustment
1 From inside the building, put the
bottom of the right door assembly (on
your left when you are inside the
building) behind door jamb into the
front frame track.
2 Position the top of the door so that
the holes in the door line up with the
holes in the door slides.
• Parts Needed For #
’ Right Door Assembly (1)
' Left Door Assembly (1)
STEP
3 Fasten the door to the door slides
using two #10Bx1/2" screws per door
slide.
NOTE
The holes in the door slides allow
you to adjust the doors. Place the
door in the middle holes.
4 Repeat steps 1 through 3 for the
left door.
Keep this Owner's Manual and Assembly Instructions for future reference. 31
L1N32
KMlOlO
SClOlO 697.68101
SOME FACTS ABOUT RUST
Rusting is a natural oxidizing process that occurs
when bare metal is exposed to moisture. Problem
areas include screw holes, unfinished edges, or
where scrapes and nicks occur in the protective
coating through normal assembly, handling and
use. Identifying these natural rusting problem areas
and taking some simple rust protection precautions
can help to stop rust from developing, or stop it
quickly as soon as it appears.
1. Avoid nicking or scraping the coating surface,
inside and out.
2. Use all the washers supplied. In addition to pro
tecting against weather infiltration, the washers pro
tect the metal from being scraped by the screws.
3. Keep roof, base perimeter and door tracks free of
debris and leaves which may accumulate and retain
moisture. These can do double damage since they
give off acid as they decay.
4. Touch up scrapes or nicks and any area ofvisible
rust as soon as possible. Make sure the surface is
free of moisture, oils, dirtorgrime and then apply an
even film of high quality touch-up paint.
713681207
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