Arrow EPA104 Instruction manual

Owner's Manual & Assembly Instructions
YU01
Model No. EPA104
Storage Area: 35 Sq. Ft. 188 Cu. Ft.
BUILDING DIMENSIONS
Exterior Dimensions Interior Dimensions Door *Approx. Foundation (Roof Edge to Roof Edge) (Wall to Wall) Opening Size Size Width Depth Height Width Depth Height Width Height
10' x 4' 121" x 45 1/4" 123 1/2" 47" 67 3/4" 118 1/4" 42 1/2" 66 9/16" 55 1/2" 60"
3,0 m x 1,1 m 307,3 cm x 114,9 cm 313,1 cm 119,4 cm 172,1 cm 300,4 cm 108,0 cm 169,1 cm 141,0 cm 152,4 cm
3,3 m
2
* Size rounded off to the nearest foot
5,3 m
3
CAUTION: SOME PARTS HAVE SHARP EDGES. CARE MUST BE TAKEN WHEN HANDLING THE VARIOUS PIECES TO AVOID A MISHAP. FOR SAFETY SAKE, PLEASE READ SAFETY INFORMATION PROVIDED IN THIS MANUAL BEFORE BEGINNING CONSTRUCTION. WEAR GLOVES WHEN HANDLING METAL PARTS.
BEFORE YOU BEGIN....
XA02
Owner's Manual
Before beginning construction, check local building codes regarding footings, location and other requirements. Study and understand this owner's manual. Important information and helpful tips will make your construction easier and more enjoyable.
Assembly Instructions: Instructions are supplied in this manual and contain all
appropriate information for your building model. Review all instructions before you begin, and during assembly, follow the step sequence carefully for successful results.
Flooring and Anchoring: Your storage building must be anchored to prevent wind
damage. A base is necessary to construct a square and level building. Anchoring and base materials are not included with your building. Your assembly instructions provide information on a few methods commonly used to secure and level a storage building.
Parts and Parts List: Check to be sure that you have all the necessary parts for your
building.
•All part numbers can be found on the parts. All of these numbers (before the -) must agree with the numbers on the parts list. The parts list is located on page 9.
•If you find that a part is missing, include the model number of your building and contact the retailer where you purchased your shed.
•Separate contents of the carton by the part number while reviewing parts list. The first few steps show how to join related parts to make larger sub assemblies which will be used later.
•Familiarize yourself with the hardware and fasteners for easier use during construction. These are packaged within the carton. Note that extra fasteners have been supplied for your convenience.
2
PLAN AHEAD....
XA03
Watch the Weather: Be sure the day you select to install your building is dry and calm.
Do not attempt to assemble your building on a windy day. Be careful on wet or muddy ground.
Teamwork: Whenever possible, two or more people should work together to assemble
your building. One person can position parts or panels while the other is able to handle the fasteners and the tools.
Tools and Materials: These are some basic tools and materials you will need for the
construction of your building. Decide which method of anchoring and the type of base you wish to use in order to form a complete list of the materials you will need.
Required
• Eye Goggles
• No. 2 Phillips Screwdriver
(With Hardened Magnetic Tip) Note: A power screwdriver or vari­able speed drill with Phillips-tip at­tachment can speed assembly by as much as 40%.
• Work Gloves
• Step Ladder
• Utility Knife / Scissors
• Pliers
• Carpenter's Level
• Tape Measure
Required
Optional Time-Savers
• Wrench / Nut Driver
• Electric / Cordless Drill
• Square
• String (for squaring frame)
Base Preparation
• Hammer and Nails
• Spade or Shovel
• Hand Saw / Power Saw
• Lumber and/or Concrete
Selecting and Preparing Your Site: Before assembly, you will want to decide on
a location for your building. The best location is a level area with good drainage.
•Allow enough working space for ease of moving parts into position during assembly. Be sure there will be enough space at entrance for doors to open fully and enough space around the building to be able to fasten the panel screws from the outside.
•Before you begin the first steps in assembling your parts, a base should be constructed and an anchoring system should be ready to use.
3
SAFETY FIRST....
XA04
Safety precautions are important to follow throughout the construction of your building.
•Care must be taken when handling various pieces of your building since some contain sharp edges. Please wear work gloves, eye protection and long sleeves when assembling or performing any maintenance on your build­ing.
safety edge
sharp edge
sharp edge
safety edge
•Keep children and pets away from worksite to avoid distractions and any accidents which may occur.
•Practice caution with the tools being used in the assembly of this building. Be familiar with the operation of all power tools.
•Do not attempt to assemble the building if parts are missing because any building left partially assembled may be seriously damaged by light winds.
•Never concentrate your total weight on the roof of the building. When using a step ladder make sure that it is fully open and on even ground before climbing on it.
•Do not attempt to assemble the building on a windy day, because the large panels acting as a "sail", can be whipped about by the wind making construction difficult and unsafe.
4
CARE & MAINTENANCE....
XA05
Finish: For long lasting finish, periodically clean and wax the exterior surface. Touch-
up scratches as soon as you notice them on your unit. Immediately clean the area with a wire brush; wash it and apply touch-up paint per manufacturer's recommendation.
Roof: Keep roof clear of leaves and snow with long handled, soft-bristled broom. Heavy
amounts of snow on roof can damage building making it unsafe to enter.
Doors: Always keep the door tracks clear of dirt and other debris that prevent them from
sliding easily. Lubricate door track annually with furniture polish or silicone spray. Keep doors closed and locked to prevent wind damage.
Fasteners: Use all washers supplied to protect against weather infiltration and to protect
the metal from being scratched by screws. Regularly check your building for loose screws, bolts, nuts, etc. and retighten them as necessary.
Moisture: A plastic sheet (vapor barrier) placed under the entire floor area with good
ventilation will reduce condensation.
Other Tips....
• Wash off inked part numbers on coated panels with soap and water.
• Silicone caulking may be used for watertight seals throughout the building.
Do not store swimming pool chemicals in your building. Combustibles and corrosives must be stored in air tight approved containers.
Keep this Owner's Manual and Assembly Instructions for future reference.
5
Base
YU06
The Base For Your Building
OPTION 1: Wood Platform
If you decide to build your own base, be sure to select the appropriate materials. These are the recommended materials for your base:
2 x 4's (38 mm x 89 mm) Pressure Treated Lumber
5/8" (15,5 mm) 4 x 8 (1220 mm x 2440 mm) Plywood-exterior grade NOTE: Pressure Treated Lumber must not be used where it
will make contact with your storage building. The properties of Pressure Treated Lumber will cause accelerated corrosion.
If Pressure Treated Lumber comes in contact with your storage building your warranty will be voided.
10 & 4 penny Galvanized Nails Concrete Blocks (optional)
16"/24"
The platform should be level and flat (free of bumps, ridges etc.) to provide good support for the building. The necessary materials may be obtained from your local lumber yard.
40,6 cm/61,0 cm
To construct the base follow instructions and diagram.
Construct frame (using 10 penny galvanized nails) Measure 16"/24" (40,6 cm/61,0 cm) sections to construct inside frame (see diagram) Secure plywood to frame (using 4 penny galvanized nails)
Allow 6 - 7 hours for construction.
FRONT
(DOOR)
Note: Platform/Slab will extend 9/16" (1,4 cm) beyond
floor frame on all four sides. Seal this 9/16" (1,4 cm) of
wood with a roofing cement (not included), or bevel
this 9/16" (1,4 cm) of concrete when pouring,
121"
307,3 cm
for good water drainage.
OPTION 2: Concrete Slab
The slab should be at least 4" (10,2 cm) thick. It must be level and flat to provide good support for the frame. The following are the recommended materials for your base.
1 x 4's (19 mm x 89 mm) (will be removed once the concrete cures)
Concrete Sheet of 6 mil plastic
We recommend for a proper strength concrete to use a mix of: 1 part cement 3 parts pea sized gravel 2 1/2 parts clean sand
Prepare the Site/Construct a Base
1. Dig a square, 6" (15,2 cm) deep into the ground (remove grass).
2. Fill up to 4" (10,2 cm) in the square with gravel and tamp firm.
3. Cover gravel with a sheet of 6 mil plastic.
4. Construct a wood frame using four planks of 1x4 (19 mm x 89 mm) lumber.
5. Pour in concrete to fill in the hole and the frame giving a total of 4" (10,2 cm) thick concrete. Be sure surface is level.
FRONT
(DOOR)
Note: Finished Slab dimensions, with lumber removed.
121"
307,3 cm
45 1/4"
114,9 cm
45 1/4"
114,9 cm
Allow 3 - 5 hours for construction and a week for concrete curing time.
6
Anchoring
XA07
Anchoring Down The Building
It is important that the entire floor frame be anchored after the building is erected.
Below are recommended ways of anchoring.
Anchoring into Wood/Post:
Use 1/4" (6 mm) Wood Screws. There are 1/4" (6 mm) dia. holes provided in the frames for proper anchoring.
1. 2.
Anchoring into Concrete:
1. For poured concrete slab or footing or patio blocks: Use 1/4" x 2" (6 mm x 51 mm) Lag Screws.
2. For Anchor Post of Concrete poured after building is erected: Use 1/4" x 6" (6 mm x 152 mm) Lag Screws.
1.
2.
7
YU08
#8-32 Hex Nut (60)
65103
Hardware
Remove from bag of screws
and save for the last step
65900A
#10Bx1/2" (13 mm)
Black Screw (8)
(Packed with Screws)
65923
#8-32x3/8" (10 mm)
Bolt (60)
65004
#8Ax5/16" (8 mm)
Screw (246)
66045
Handle (2)
66646
Washer (247)
(7 sheets of 40)
66382
Lower Door Guide (4)
65109
#8-32 Acorn Nut (4)
(Packed with Screws)
66183
Roof Trim Cap
(2 right & 2 left)
66769
Door Slide (4)
8
YU09
Parts List
Assembly Part Part Quantity Check Key No. Number Description in CartonList
1 10567 Rear Wall Angle 2 2 6403 Door Track Splice 1 3 10497 Horizontal Door Brace 4 4 10574 Front Header 2 5 10557 Roof Panel 2 6 10562 Right Gable 1 7 80015 Left Gable 1 8 6892 Right Roof Trim 2 9 10558 Right Roof Panel 1 10 80011 Left Roof Panel 1 11 10571 Roof Beam 2 12 10564 Side Wall Angle 2 13 10545 Side Wall Channel 2 14 80019 Left Roof Trim 2 15 8934 Ramp 1 16 10544 Side Floor Frame 2 17 9365 Front Wall Channel 2 18 6278 Vertical Door Brace 2 19 10475 Right and Left Doors 2 20 6515 Wall Panel 4 21 9369 Door Jamb 2 22 9917 Rear Wall Channel 2 23 8936 Rear Floor Frame 2 24 9366 Door Track 2 25 9367 Front Floor Frame 2 26 6020 Corner Panel 4 27 9373 Front Wall Panel 2 28 3719 Door Handle Brace 2 29 10559 Roof Panel 1
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