ARRI LOCPRO 35 User Manual

LOCPRO 35
Instruction Manual
As of: March 1999
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video setting knobadjusting lever
optics‘ cover
focus knob
“Mode“ key
“Lamp“ key
Master Control Knob
sliding switch
lamp cover
display
IR-Receiver
“Reset“ key
“Film“ key

1. Contents

1. Contents 3
2. Safety 5
3. General Product Information 7
4. Unpacking and Installation 9
5. Initial Operation 11
5.1 Precautions for Shipping .................... 11
5.2 Video-Option ....................................12
5.3 Format masks....................................13
5.4 IR-Remote Control .............................. 15
5.5 Switching on the LOCPRO 35 ............. 16
5.6 Switching on the HTI lamp .................. 17
5.7 Film loading ..................................... 18
5.8 Video...............................................19
6. Functions 21
6.1 Wall Projection ................................. 21
6.2 Highspeed Shuttle/Rewinding............. 25
6.3 Sprocket Projection ............................ 26
6.4 Loop Forming Position A/B ................. 27
6.5 Video...............................................29
6.6 ”Mode” Key (Unit Configuration) ........ 33
6.7 Controls ........................................... 36
6.8 Infrared Remote Control ..................... 41
6.9 Interfaces ......................................... 43
7. Service and Maintenance 45
7.1 Cleaning the Film Track...................... 45
7.2 Cleaning Mirror and Lens................... 47
7.3 Shipping and Storage ........................ 48
7.4 Replacing the Fuses ........................... 48
8. Technical Data 51
Serial Interface (X1) .................................... 53
Contents
3
9. Trouble-Shooting Table 55
10. ARRI Service 68
11. Index 69
Contents
Annex Interfaces 79
Service Instructions 80
4

2. Safety

The functions and workmanship quality of this unit were tested at the factory. It complies strictly to the following European Guidelines:
• Guideline 89/336 EEC of 3. May 1989 ”Guideline of the Council of 3. May 1989 for bringing into line the statutory regulations of the member countries about electromagnetic side-effects.”
• Guideline 73/23 EEC of 19.02.73 ”Guideline of the Council of 19. Feb. 1973 for bringing into line the statutory regulations of the member countries with respect to electrical operating material for use within particular voltage limitations.
The electric installation of the room in which the LOCPRO 35 is being used must comply with the demands of the IEC commitments.

Warnings

For your own safety, please adhere to the following warnings:
Caution! – stands for danger of injury. Attention!– equipment damage possible.
Note: Operational error possible!
General Safety Specifications
Caution: Danger of Injury! Never reach into the film channel while the LOCPRO 35 is running or remove the covers!!
• In order to ensure safe and proper operation it is essential that you acquaint yourself with this user manual.
• Assembly and initial operation are to be carried out only by persons familiar with the equipment.
Safety
5
• Make sure the LOCPRO 35 stands securely and do not block the air vents of the HTI lamp cooling fan on the bottom side! See photo page 9.
• Keep all inflammable material away from the air vents
Safety
of the HTI lamp cooling fan. see photo page 9.
• For sufficient air cooling, it is essential that the air supply and escape vents on the sides are not blocked. see photo page 9.
• Disconnect the unit from the mains before starting maintenance or service!
Important Notes
• In humid weather please take the usual and customary safety measures.
• In case of poor picture steadiness check the film guide for possible contamination, such as e.g. splicing residues or emulsion deposits.Clean if necessary! (see chapter 7.1)
• Optical surfaces should only be cleaned with an optic cleaning brush. To remove sticky emulsion deposits, please use an optic tissue, moistened with pure alcohol.
• Do not use solvents for cleaning!
• The unit is to be opened only by a qualified electrical specialist. If fuses need to be replaced, ensure that only the values indicated are used. See chapter 7.4.
• Repairs should be made by authorized service tech­nicians only!
• Use only original replacement parts and accessories!
• Do not loosen the paint-secured screws!

Product Identification

Please always refer to the model type and unit serial number when ordering spare parts or requesting information.
Explanation of the Symbols
• Follow the maintenance instructions in this user manual.
photo refers to objects identified by pictures, photos
• Follow the shipping and storing instructions.
6
or graphs.

3. General Product Information

The LOCPRO 35 is a lightweight mobile projector for on­location use. A switch-over mirror system allows either wall projection or the use of a 1/3” CCD Color High Resolution video camera. The LOCPRO 35 can synchronize DAT-re­corders or perfotape players for picture/sound synchronization. The following sync signals are available for output: For synchronization with DAT recorders a timecode LTC signal, for synchronization with perfotape players in connection with ASU-accessory (Audio Sync Unit) a biphase signal with a programmable number of pulses per picture.
Fast film transport and simple operation:
The film is transported by a motor with a directly-driven double-sided sprocket wheel. This patented intermittent film drive system is acute to less than 0.01 seconds at any projection speed. Constant film tension and safe film transport are ensured by computer-controlled drive motors for both film carriers. The ”auto-stop” feature stops the film automatically 6 ft (2 m) before the end of the film.
Automatic detection of the winding direction makes it unnecessary to manually switch over from winding direction A to B. The open film channel facilitates film loading once the film has been placed onto the winding plate. All steps from the formation of loop sizes to standby operation are carried out fully automatically. In addition, a film can be removed at any time even in the middle of a film roll.
Direct high speed rewinding:
High speed rewinding and quick location of certain film scenes is easily possible with the gentle high speed shuttle/rewinding system. By simply turning the Master Control Knob this system allows you to switch directly to high speed winding at 200 fps and back to the chosen projection speed. The frame counter remains active so that after switching back from high speed winding to projection speed, the frame line is automatically repositioned to the correct setting.
General Product Information
7
Excellent image quality with flicker-free projection:
Best possible image brightness, excellent picture steadi­ness and image quality are the outstanding features of the LOCPRO 35. The 400 W HTI lamp allows optimum projection of more than 6 ft (2 m) image width and an average color temperature of 5.400°K.
The built-in video camera (optional) can be connected to a monitor, video recorder or video printer. Two video outputs are available, FBAS (BNC) and Y/C. In addition, it is possible to mask the video image electronically to match the different film formats as required.
Telecine Mode (Pulldown Mode):
Flicker-free transfer onto video tape at 24, 25 or 30 fps is possible depending on the integrated video system ­50 Hz PAL or 60 Hz NTSC. In both cases, the integrated video camera synchronizes frame transport.
Sound Synchronization:
To synchronize DAT-players an LTC signal (timecode) output is available. In connection with an ASU, a biphase signal (synchronized picture change signal with forward/reverse recognition) allows for synchronization of perfotape players. For the adaption to different perfotape players it is possible to program on the ASU
General Product Information
the pulses per picture and the max. acceleration.
The LOCPRO 35 is available in the following versions:
• LOCPRO 35 St 230V/50Hz. ...... Id.No. M1.83000.0
• LOCPRO 35 St 115V/60Hz. ......Id.No. M1.83000.A
• LOCPRO 35 TV 230V/50Hz. ..... Id.No. M1.83000.B
with integrated CCD video camera (PAL)
• LOCPRO 35 TV 115V/60Hz. ..... Id.No. M1.83000.C
with integrated CCD video camera (NTSC)
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4. Unpacking and Installation

min. 100 mm min. 3.9"
In order to prevent condensation from forming on individual components, the LOCPRO 35 should be kept in its packing an additional day (before unpacking), if the temperatures during shipping (cold) vary extremely from those tempe­ratures in the installation area (warm).
1) Cut off the packing straps.
2) Lift off the packing in an upward direction.
3) Take out the additional items (User Manual, projection
lamp, accessories, maintenance kit).
4) Remove the plastic foil.
5) Always transport the projector to its destination in its
shipping or projection case and lock caster lock levers.
Note: Optimum wall projection of 2300 mm (6.6ft) is
reached when the LOCPRO 35 is installed in such a way that there is a distance of 4 m (12 ft) bet­ween the back of the unit and the projection wall.
min. 100 mm min. 3.9"
RESET
MODE
CLOSE
ON/OFF
ADJUST OPEN
LAMP
FILM
min. 300 mm min. 11.8"
LOCPRO 35
min. 300 mm min. 11.8"
min. 500 mm min. 19.7"
Unpacking and Installation
9
The LOCPRO 35 must stand on a solid flat surface and should be disconnected from the mains before it is moved.
Lift the LOCPRO 35 out off its shipping case and set it up in such a way that the air vents on the bottom of the lamp cooling fan photo are not obstructed. Observe the clearances on the top and sides, see photo page 9.
Keep all flammable materials away from the exit vents of the lamp fan. Do not cover up the HTI ventilation ducts.
Unpacking and Installation
10

5. Initial Operation

5.1 Precautions for
Shipping
In order to avoid shipping damage the safety screw must always be screwed in each time the unit is transported..
1) Depress spring-loaded latches on lamp cover
photo and lift off lamp cover.
lamp cover
spring loaded latches
2) Remove the shipping safety screw photo.
To store the screw for subsequent use, screw it into the bore-hole photo.

Initial Operation

bore hole safety screw

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setting knob

5.2 Video-Option

The LOCPRO 35 must be switched off before connecting it to an interface cable or DAT­recorder or perfotape player.
1) Connect the monitor via BNC-or Y/C-cable to the
appropriate socket photo on the LOCPRO 35.
Initial Operation
Y/C-socket
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BNC-socket

slide switch

2) Set mirror with selection knob photo to the TV
symbol.
3) Shift slide switch on lamp cover photo to the TV
symbol.
Note: Video ”on/off” is only possible when the
Master Control Knob is in the ”0” position, i.e. when the film is not being transported.
4) Switch on TV monitor.
5) Adjust monitor for optimum image quality.

5.3 Format masks

The standard aperture size of 18.6 x 24 mm can be adapted to the various projection formats by using format masks.
The following masks are available:
hoodcontrol knobs
Type ........................................................... Ident No.
Film Gate Mask Set (13 masks incl. case) . M2.81853.0
Mask 1:1.37 ACAD ............................... M2.81876.0
Mask 1:1.66 WIDE SCREEN ................... M2.81877.0
Mask 1:1.85 WIDE SCREEN ................... M2.81878.0
Mask 1:2.35 SUPER 35 .......................... M2.81885.0
Mask 1:1.85 SUPER 35 ......................... M2.81882.0
Mask 1:1.78 HDTV S35......................... M2.81881.0
Mask 1:1,78 HDTV ................................ M2.81879.0
Mask 1:1.66 SUPER 35 .......................... M2.81880.0
Mask 1:1.33 TV-ISO .............................. M2.81875.0
Mask 1:2.35 S 35 ABOVE ...................... M2.81886.0
Mask 1:1.85 S 35 5 VERS ...................... M2.81883.0
Mask 1:1.8 S 35 5.7 VERS. .................... M2.81884.0
Mask 1:1.78 SUPER 35 HDTV –3-PERF: ... M2.81908.0
4 screws
“Film“-key
5.3.1 Exchanging the film gate format mask:
Insert format mask:
• Open the film channel with ”Film” – key
• Switch off the main power supply.
• Remove optics cover.
Remove the control knobs and the 4 screws with an Allen key SW3. See Chapter 7.2 (# 2)
Initial Operation
13
• Remove lens. See Chapter 7.2 (# 4)
Initial Operation
• Check that the film gate frame and the surface of the film track are clean.
• Replace lens.
• Replace optics cover.
Remove format mask:
• Open film channel with ”Film” – key
• Switch off main power supply.
• Remove optics cover. See Chapter 7.2 (# 2)
• Remove lens. See Chapter 7.2 (# 4)
• Remove the mask from the film gate by gently pressing back the mask and then sliding it back out to the right
photo.
14
• Insert the format mask with the film gate frame facing the film gate (frameless side facing upward) by sliding the mask in from the right side into the spring-loaded support of the film track until the mask engages with the film gate.
• Check the film gate mask for correct positioning.
• Replace lens.
• Replace optics cover.

5.4 IR-Remote Control

The IR-Remote Control (an accessory) consists of a hand­held transmitter photo and a receiver photo mounted on the front of the LOCPRO 35.
In order to guarantee trouble-free operation, there should be no partition walls or other obstacles between transmitter and receiver.
• Unpack the remote control and insert the batteries making sure to observe the correct polarity.

IR-receiver

Initial Operation
15
master control knob
Initial Operation

mains switch

5.5 Switching on the LOCPRO 35

1) Set the Master Control Knob photo to ”0” position.
2) Switch on the mains switch photo on the back of
the unit.
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5.6 Switching on the HTI lamp

Before switching on the HTI lamp, please ensure that
• The Master Control Knob photo is in the ”0” position.
• Film is not running in the projector.
1) Depress ”lamp” key for approx. 1 second to ignite the
lamp. During this ignition phase, which lasts approx. 5 seconds, all key functions are disabled.

master control knob

“lamp“-key
2) The HTI lamp can be switched off after a reset time of
5 seconds by depressing the ”lamp” key again.
Note: Run-up time to full light power is approx. 40
seconds. Working temperature of the lamp is reached in three minutes. During this period the lamp should never be switched off, because this gradually reduces the life of the lamp and results in poor ignition behavior.
Initial Operation
Note: The average life of an HTI lamp
is approx. 750 hours. Spare lamps can be ordered under Id.No. 05.09873.0.
17
frame counter
3) Insert film into the film channel and fix end of the film in the film core of the right winding plate. Then wind up approx. three turns.
Ensure same winding direction on both plates! To avoid damage of film track do not use stapled film.
Initial Operation

5.7 Film loading

1) Place the film roll with the neg. film on the left film plate so that the emulsion side is facing the operator. If a print film is projected, the emulsion side must be on the opposite side.
2) Open the film channel by depressing ”film” key photo for some time (>1s).
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“film“- key
4) Tighten both film rolls.
5) Press ”film” key briefly. The feed carriage closes the film channel. The film loop is formed automatically and the frame counter photo is reset to ”0”.
Note: Inside or outside winding direction (A/B) are
recognized by the projector.

5.8 Video

As an option, the LOCPRO 35 can be equipped with a video system.
5.8.1 Video camera
The LOCPRO 35 TV is available with two video camera versions. 50 Hz unit: 50 Hz shutter (open sector 79°) with PAL video camera. 60 Hz unit: 60 Hz shutter (open sector 71°)with NTSC video camera.
Starting video camera operation
setting knob
slide switch
Initial Operation
1) Swing the mirror out of the optical path to the TV symbol
with selection knob ”video” photo.
2) Shift the slide switch photo to the right to the TV
symbol .
Note: Switch-over to video operation is only possible
during still projection and when film is not being transported (sync phase of revolving shutter from internal quartz to video synchronization).
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FBAS (BNC)S-VHS (Y/C)
Initial Operation
5.8.2 Video outputs TV
Video output sockets provide FBAS (BNC) photo and S-VHS (Y/C) photo signals from the color CCD video camera.
A monitor, video recorder, video printer can be connected to the LOCPRO.In addition the video images can be transferred to an image processing computer.
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6. Functions

6.1 Wall Projection

The LOCPRO 35 must stand on a solid, flat surface and should be completely disconnected from the mains before it is moved. See also notes in chapter 4.
Optimum wall projection of approx. 2.3 m (7 ft) width is reached at a distance of 4 m (12 ft), measured from the back of the unit to the projection wall.
6.1.1 Frame line
master control knob
“film“- key
Functions
After closing the film channel (see chapter 5.7), adjust the frame line, if necessary.
Note: Frame line adjustment is only possible during
still projection.
1) Master control knob is in ”0” position (no film transport).
2) The frame line (horizontal line in the projected picture) can be shifted out of the visible picture by briefly depressing the ”film” key photo. Each keystroke shifts the frame line by 1/4 frame.
21

adjusting lever

focus knob
Functions
6.1.2 Image Position and Focus
• The projected image can be tilted upward up by 15° with the projection height adjusting lever photo.
• Focus is adjusted with the rotary focus knob photo.
22
6.1.3 Frame Rate
The frame rate can only be set after the mains has been switched on and the film channel is closed. Ensure that the Master Control Knob photo is reset to ”0” each time after the film channel has closed.
master control knob
1) Select the requested frame rate (visible on the display)
by turning the Master Control Knob photo. The film now runs at the selected speed.
The following frame rates can be chosen for forward and reverse operation:
• 50 Hz Version
1.56-3.12-6.25-12.5-25-50 fps (standard) Highspeed shuttle 200 fps 48-24-30 fps can be selected directly via ”Mode” Key
photo (see chapter 6.6).
• 60 Hz Version
1.87-3.75-7.5-15-30-60- fps (standard) Highspeed shuttle 200 fps 48-24-25 fps can be selected directly via ”Mode” Key
photo.
Functions
“Mode“- key
23
Note: The reduced running speeds (1 per
thousand with switched on NTSC video operation) are displayed as the non-reduced speeds, e.g. 59.94 fps is displayed as 60 fps.
Functions
2) In ”0” position (center position) the film transport is stopped.
3) The ”autostop” stops the film run approx. 2 m (6 ft) before the film end.
Attention: Film channel cannot be opened during film run.
6.1.4 Single Frame Operation
If, during still projection, the Master Control Knob is turned only slightly to the right or left of the ”0” position so that film transport has not yet started, single frame release is possible. In this case, a dot appears in the center of the display photo.
1) By briefly depressing the ”Film” Key, the film is advanced by 1 frame.
2) If the Master Control Knob is turned to the left of the ”0” position, then single frame release to the left becomes active. When turning to the Knob to the right, single frame to the right is activated.
24
Note: Single frame operation is also possible via IR
remote control.
6.1.5 Autostop Function
In order to prevent the film from unintentionally running out to the end, the auto-stop feature automatically stops the film approx. 2 m (6 ft) before the end. This applies to both film plates.
master control knob
Note: The auto-stop function is only ensured if the film
core used coincides with the value selected in mode 4 (”more config” ”bobby size”). Selectable diameters are 50 (2“), 75 (3“) and 100 mm (4“).
Disabling the Auto-stop Function
• To run the film completely through the film channel
without end stop, press the ”Film” Key photo during projection or high speed shuttle. The frame counter display flashes, the auto-stop feature is disabled and the film runs through the film channel without stopping.
The auto-stop function is reactivated by changing the direction of film transport with the Master Control Knob.
Functions
“film“- key
6.2 Highspeed Shuttle/
Rewinding
By turning the Master Control Knob photo beyond the highest projection speed to the left or right, the film runs at a speed of approx. 200 fps in the selected direction. During this high speed transport mode the film stage is lifted up by magnets for safer film transport. When releasing the Master Control Knob, film transport is reduced to fastest projection speed.
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