Ariens Pro-24 HWSP User Manual

High Wheel Mower
Owner/Operator Manual Manuel du Propriétaire/Utilisateur
911703 – PRO-24 HWSP
Model
Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty. Il est possible d’utiliser de l’essence contenant jusqu’à 10% d’éthanol (E10) ou 10% de MTBE (éther méthyl-tertiobutylique) sur cette machine. L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie.
ENGLISH
04453200 1/12
Printed in USA

TABLE OF CONTENTS

Figure 1
Unit Serial Number Label
Engine Serial Number Label
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . 9
Controls and Features. . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance. . . . . . . . . . . . . . . . . . . . . 19
Service and Adjustments . . . . . . . . . . 23

INTRODUCTION

Storage . . . . . . . . . . . . . . . . . . . . . . . . . 33
Trouble s hooting. . . . . . . . . . . . . . . . . . 34
Service Parts . . . . . . . . . . . . . . . . . . . . 35
Accessories . . . . . . . . . . . . . . . . . . . . . 35
Specifications . . . . . . . . . . . . . . . . . . . 36
Warranty. . . . . . . . . . . . . . . . . . . . . . . . 37
NON-ENGLISH MANUALS
Manuals in languages other than English may be obtained from your Dealer. Visit your dealer or www.ariens.com fo r a li st of languages available for your equipment.
Manuals printed in languages other than English are also available as a free download on our website:
http://www.ariens.com
MANUALES EN IDIOMAS DIFERENTES DEL INGLES
Puede obtener manuales en idiomas diferentes del inglés en su distribuidor. Visite a su distribuidor o vaya a www.ariens.com para obtener una lista de idiomas disponibles para su equipo.
También puede imprimir manuales en idiomas diferentes del inglés descargándolos gratuitamente de nuestra página Web:
http://www.ariens.com
MANUELS NON ANGLAIS
Des manuels dans différentes langues sont disponibles chez votre revendeur. Rendez-vous chez votre revendeur ou allez sur le site www.ariens.com pour consulter la liste des langues disponibles pour votre équipement.
Les manuels imprimés dans des langues différentes de l’anglais sont également disponibles en téléchargement gratuit sur notre
site Web :
http://www.ariens.com
THE MANUAL
Before using the unit, carefully and completely read your manuals. The contents will give you an understanding of safety instructions and controls during normal operation and maintenance.
All reference to left, right, front, or rear are given from the operator’s position, facing the direction of forward travel.
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration form in the unit literature package. They are also printed on a serial number label, located on the frame of your unit. See Figure 1.
GB - 2
© Copyright 2012 Ariens Company
• Record Unit Model and Serial numbers here:
• Record Engine Model & Serial numbers here:
PRODUCT REGISTRATION
The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If the Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to www.ariens.com on the internet.
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens replacement parts. Replacing any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. To locate your nearest Ariens Dealer, go to www.ariens.com on the internet.
DEALER DELIVERY
CAUTION: DO NOT drop machine when
loading or unloading or damage to rear axle may occur. Dealer should advise customer of the same.
Dealer should:
1. Check that all assembly and adjustments have been properly completed.
2. Fill out Original Purchaser Registration Card and return the card to Ariens.
3. Explain Ariens Limited Warranty Policy.
4. Explain recommended lubrication and maintenance. Advise customer on adjustments. Remind customer to change oil in 4 cycle engine crankcase after first five (5) hours of operation.
5. Instruct customer on controls and operation of unit. Discuss and emphasize the Safety Rules. Give customer Owner/Operator, Parts, and Engine manuals. Advise customer to thoroughly read and understand them.
DISCLAIMER
Ariens reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation.The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not apply to your unit.
GB - 3

SAFETY

WARNING: This cutting machine
is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.
Slopes are a major factor related to slip and fall accidents. Operation on all slopes requires extra caution. Maximum slope angle of operation is 20º.
Tragic accidents can occur if the operator is not alert to the presence of children. Never assume that children will remain where you last saw them.
Gasoline is extremely flammable and the vapors are explosive, handle with care.
Stop unit and engine and allow moving parts to stop before leaving operator’s position.
SAFETY ALERTS
Look for these symbols to point out important safety precautions. They mean:
Attention! Personal Safety Is Involved! Become Alert! Obey The Message!
The safety alert symbols above and signal words below are used on decals and in this manual.
Read and understand all safety messages.
CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTATIONS
NOTE: General reference information for
proper operation and maintenance practices. IMPORTANT: Specific procedures or
information required to prevent damage to unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller on safe and proper operation. If anyone other than the original purchaser will use the unit, ALWAYS provide this manual and any needed safety training before operation.
DANGER: IMMINENTLY HAZARDOUS SITUATION! If not avoided, WILL RESULT in death or serious injury.
WARNING: POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury.
GB - 4
SAFETY DECALS AND
Figure 2
3
2
1
OL1801
OL4370
OL0910
OL3030
LOCATIONS
ALWAYS replace missing or damaged safety decals. Refer to for safety decal locations.
RUN
OFF
07700019A
1. DANGER!
TO AVOID SERIOUS INJURY OR DEATH
Read the operator’s manual. Do not allow operation of
machine by untrained personnel.
Keep children and others away from unit while operating.
Never direct discharge toward other people. Thrown objects can cause injury.
Do not operate mower unless guards are in operating position or entire bagger is attached.
Keep safety devices (guards, shields, switches, etc.) in place and working.
2. WARNING!
Do not operate mower unless guards are in operating position or bagger is attached.
Do not operate mower unless guards are in operating position
or bagger is attached.
Chock wheels if parking on a slope.
3. DANGER!
KEEP HANDS AND FEET AWAY
SAFETY RULES
If unit is to be used by someone other than original purchaser; loaned, rented or sold, ALWAYS provide this manual and any needed safety training before operation.
Learn applicable rules and laws in your area, including those that may restrict the age of the operator.
Read, understand and follow all safety practices in Owner/Operator Manual before beginning assembly. Failure to follow instructions could result in personal injury and/or damage to unit.
If the operator or the mechanic cannot read the manual, it is the owner’s responsibility to explain it to them. Only the user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
Do not allow operation of machine by untrained personnel.
ALWAYS remove key (if equipped) and disconnect wire from spark plug before assembly. Unintentional engine start up can cause death or serious injury.
Complete a walk around inspection of unit and work area to understand:
work area
your unit
all safety decals.
GB - 5
Clear work area of stones, sticks, wire and foreign objects which might be picked up and thrown. Tall grass can hide obstacles.
Know the work area. Stay alert for holes, rocks, rough terrain and hidden hazards.
Keep away from drop-offs, ditches, or embankments that could cause operator to lose footing or control of unit.
ALWAYS be aware of traffic when operating along streets or curbs.
Keep work area clear of all persons, children and pets.
Keep children out of the work area and under the watchful care of a responsible adult.
ALWAYS operate unit when there is good visibility and light.
DO NOT mow wet grass. ALWAYS be sure of your footing. Keep a firm
hold on handlebar. Walk, NEVER run. Engine/blade control feature on mower stops
engine and blade within 3 seconds whenever operator releases handlebar control. Check this feature frequently. If feature fails to operate, disconnect spark plug wire and adjust or have it repaired before using unit.
Only trained adults may operate or service unit. Training includes actual operation. The owner is responsible for training users.
NEVER operate after or during the use of medication, drugs or alcohol. Unit requires complete and unimpaired attention.
NEVER allow children to use or service mower.
ALWAYS keep hands and feet away from rotating parts. Rotating parts can cut off body parts.
ALWAYS keep hands away from pinch points. Fumes from engine exhaust can cause death
or serious injury. DO NOT run engine in an enclosed area.
ALWAYS protect eyes, face, and body with adequate safety gear and protective clothes. Wear sturdy footwear, gloves, a hard hat and safety goggles or safety glasses with side shields while operating mower.
Wear appropriate hearing protection. NEVER operate mower barefoot or when
wearing open sandals or canvas shoes. NEVER wear loose clothes, long hair or
jewelry that may get caught in rotating parts. ALWAYS stand clear of discharge when
operating unit. NEVER direct discharge toward bystanders. Operator is responsible for bystander safety. DO NOT touch hot parts. Allow parts to cool.
Keep safety devices or guards in place and functioning properly. NEVER modify or remove safety devices.
Read, understand, and follow all instructions in the manual and on the machine before starting. Understand:
How to operate all controls
The functions of all controls
How to STOP in an emergency.
DO NOT attempt to start your engine until you know what the controls do and how they work.
DO NOT tilt mower when starting it. Keep feet away when starting engine. DO NOT start the engine or operate mower
without side discharge cover or side discharge deflector installed.
Never leave a running unit unattended. Take all possible precautions when leaving
unit unattended. ALWAYS shut off engine, remove key
(electric start models) and disconnect spark plug wire to prevent accidental starting or unauthorized use.
Stop engine if anyone enters the work area. NEVER attempt to make any adjustments to
unit while engine is running (except where specifically recommended). Stop engine, remove key (electric start models) and wait for all moving parts to stop before servicing.
DO NOT make cutting height wheel adjustments while the engine is running.
If you strike an object, or if equipment vibrates abnormally, stop engine at once, wait for moving parts to stop and disconnect wire from spark plug. Repair any damage before restarting unit.
ALWAYS install side discharge cover when mulching.
ALWAYS install discharge deflector when side discharging.
ALWAYS shut off engine, allow blade to stop and disconnect spark plug wire before clearing clogs or cleaning unit.
Check for wear, damage, and/or deterioration. Replace only with Ariens original equipment replacement parts for safety.
To reduce fire hazard and overheating, keep equipment free of grass, leaves, debris or excessive lubricants.
Use extra care when approaching blind corners, shrubs, trees, or other objects which may obscure vision.
GB - 6
DO NOT mow at too fast a rate. DO NOT change engine governor setting or over­speed the engine.
Do not operate mower on gravel or loose material such as sand. Stop mower when crossing drives, walks, or roads to prevent damage or injury from thrown objects.
DO NOT pull mower backwards unless absolutely necessary. Look down and back, especially for small children, before and while moving backwards.
On self-propelled models, releasing wheel drive control must stop mower’s forward movement. If this feature fails to operate, disconnect spark plug wire and repair before using unit.
On self-propelled models, wheel drive must be disengaged when starting engine.
DO NOT operate on steep slopes. NEVER leave unit unattended on a slope.
Chock wheels if parking on a slope. Mow across the face of slopes, never up and
down. Be especially cautious when changing direction on slopes. Maximum slope angle of operation is 20º.
This product is equipped with an internal combustion engine. DO NOT use on or near any unimproved, forest or brush covered land unless the exhaust system is equipped with a spark arrestor meeting applicable local, state or federal laws. A spark arrestor, if used, must be maintained in effective working order by the operator. See your Ariens Dealer or engine manufacturer’s service center.
Accidental engine start up can cause death or serious injury. Except where specifically recommended, ALWAYS stop engine, remove key (electric start models), wait for moving parts to stop, allow parts to cool and disconnect spark plug wire before inspecting, servicing, adjusting or repairing unit.
Avoid Electric Shock. DO NOT disconnect wire from spark plug while engine is running.
Keep equipment in good condition. Maintain or replace safety and instruction
labels, as necessary. Follow engine manufacturer’s safety
instruction when servicing engine. Check all hardware at regular intervals,
especially blade attachment bolts. Keep all hardware properly tightened.
An extension spring, when extended, stores energy and can be dangerous. Always use tools specifically designed for installing or removing an extension spring. Always compress or extend springs slowly.
Before tipping unit, remove fuel and battery (if equipped).
Use extra care when loading or unloading unit onto trailer or truck.
CAUTION: DO NOT drop machine when loading or unloading or damage to rear axle may occur.
Ensure all wheel blocks, jack stands and tie downs will support unit during maintenance.
Replace worn-out mufflers immediately. Continued use could result in fire or explosion.
Sharp edges can cut or amputate fingers or a hand. Wrap blade or wear sturdy gloves to service.
Only replace blades. NEVER straighten or weld blades.
Use only replacement parts designed for your unit. See your Ariens Dealer.
Allow engine to cool before storing in any enclosure.
ALW AYS clean unit before extended storage. See engine manual for proper storage.
DO NOT store unit inside a building with fuel in the fuel tank where any ignition sources are present.
Use only accessories which have been approved by Ariens and are properly installed.
Use only accessories or attachments that are designed for your unit and that can be used safely on your terrain.
Check attachments frequently and replace worn or damaged components with manufacturer’s recommended parts.
GB - 7
Fuel and Fuel System
Fuel is highly flammable and its vapors are explosive. Handle with care. Use only an approved gasoline container with an appropriately sized dispensing spout.
NO Smoking!
NO Sparks!
NO Flames!
Allow engine to cool before filling fuel tank.
Gasoline with up to 10% ethanol (gasohol) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable. Use of any gasoline other than those approved above will void the engine warranty.
DO NOT OVERFILL. Fill fuel tank to below bottom of filler neck to allow for fuel expansion.
IMPORTANT: Refer to Engine Manual for proper fuel type and tank capacity.
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock­open device.
Check fuel supply before starting engine. DO NOT fill gasoline tank indoors, when
engine is running, or while engine is hot. Allow engine to cool several minutes before
removing fuel cap. Replace gasoline tank cap securely and
clean any spilled fuel before starting engine. If fuel is spilled on clothing, change clothing
immediately. NEVER store fuel inside where there is an
open flame, such as a water heater. ALWAYS drain fuel outdoors away from
ignition sources. ALWAYS shut off engine, and remove key,
and close fuel shutoff valve when transporting unit on a truck or trailer.
Emission Control System
This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an Ariens Company dealer or an authorized engine manufacturer's service center. Contact your Ariens Company Equipment Retailer concerning emission controls and component questions.
GB - 8

ASSEMBLY

Figure 3
Figure 4
Handlebar
Support
Handlebar
Frame
Stud
Figure 5
Handlebar
Support
Handlebar
Frame
Locknut on Stud
Upper Mounting
Hardware
Support
Clamp
ASSEMBLY
CAUTION: AVOID INJURY. Read
and understand the entire Safety section before proceeding.
NOTE: The mounting hardware described in the following assembly procedures is factory­mounted on the mower in the proper locations.
Handlebar Installation
1. Remove mower, handlebar and discharge chute from carton. See Figure 3.
2. Pull both handlebar supports back to vertical position.
3. Remove handlebar mounting hardware
4. Place the lower hole of one end of the
5. Install flanged lock nuts on studs. Do not
6. Install round head square neck bolts
7. Slide each support clamp on handlebar
8. Tighten all mounting hardware installed
9. Tighten hardware securing lower end of
from mower frame. handlebar on frame stud. Spread lower
ends of handlebar until the opposite end can be installed on frame stud. See Figure 4.
tighten fully. through upper holes in frame and
handlebar and secure loosely with flanged lock nuts. See Figure 5.
to align with vertical support and connect with hex cap screw and flanged lock nut. See Figure 5.
in steps 5 through 7. each handlebar support to frame.
GB - 9
Wheel Drive Actuation Link
Figure 6
Bellcrank
Flat
Washer
Wheel
Drive
Actuation
Link
Hairpin
Bellcrank
Stud
Figure 7
Oil Fill
OPC
Cable End
Cable
Mounting
Bracket
Engine
Flywheel
Brake
Actuation
Arm
Slot
Cable Clip
(Front of Engine)
Installation
See Figure 6.
10. Apply pressure against the wheel drive (self-propel) mechanism to hold it down against rear wheels. This will provide the required clearance to install the wheel drive actuation link on the bellcrank stud.
11. Install a flat washer, the actuation link and a second flat washer on bellcrank stud.
12. Install hairpin through bellcrank stud to secure actuation link.
Operator Presence Control (OPC) Cable Installation
See Figure 7. NOTE: The OPC lever (Figure 15, Item 1) is
mounted on the left-hand end of the handlebar. The OPC cable is routed down the right side of the handlebar to the front of the engine.
1. Connect OPC cable end to front of engine. The Z-bend end of the cable is installed into the engine flywheel brake actuation arm through the bottom side.
2. Slide cable wire through slot in cable mounting bracket.
3. Press cable clip into bracket hole from backside until tabs lock clip in place.
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Throttle Cable Installation
Figure 8
3
1
2
Handlebar
Cable
Clamp
Cap Screw
Cable
End
Throttle
Cable
Wheel Drive
Actuation Link
Throttle
Cable
Throttle Lever
Throttle Lever
Clamp Mount
Cable Clamp
Cap Screw
Throttle Cable
See Figure 8. NOTE: The throttle control (Figure 15, Item 4)
is mounted on the right-hand side of the handlebar.
1. Remove slotted hex cap screw and cable clamp from right side of engine.
2. Route throttle cable down between handlebar and wheel drive actuation link.
3. Loop end of cable up and back to engine throttle lever.
4. Install Z-bend end of cable up through smaller hole in throttle lever.
5. Tilt cable upward until horizontal and position over clamp mount.
6. Install clamp over cable and attach to mount with slotted hex cap screw. Do not tighten cap screw.
7. Position throttle control (on handlebar) all the way forward (down) to the FAST position.
8. Push engine throttle lever fully forward until against its stop. The throttle lever may also be positioned against its stop by pulling the throttle cable froward.
9. Tighten the slotted hex cap screw to secure the clamp on the cable, securing the cable in place.
10. Install two cable ties to secure the OPC and throttle cables. See Figure 9.
The upper tie secures both cables to the right side of the handlebar just below the support clamp.
The lower tie is fed through the hole in the right side handlebar support to secure the throttle cable.
Once secured, clip off excess ends of cable ties.
GB - 11
Figure 9
Handlebar
Support
Cable
Tie
Support Clamp
Cable Tie
Handlebar
Figure 10
Rope Guide Opened
Rope Guide Closed
Mounting Cap Screw
Recoil Rope
Figure 11
Recoil
Rope
Handlebar
Bracket
OPC Lever
See
Figure 10
Recoil Rope Set-Up
Loosen lock nut on inner side of handlebar bracket until rope guide mounting cap screw is loose enough to allow lower half of guide to be rotated away from upper half, opening rope guide. See Figure 10.
1. Hold OPC lever fully depressed while slowly pulling recoil rope out past handlebar. Release OPC lever while holding recoil rope extended. See Figure 11.
2. Position recoil rope in upper half of guide and then rotate lower half back to close guide, capturing rope. See Figure 10.
NOTE: Ensure mounting cap screw is properly seated in lower half of rope guide.
3. Tighten lock nut on inner side of handlebar bracket to secure rope guide halves together.
GB - 12
Figure 12
Discharge Chute
Hardware Removed
Support Plate
Mounting
Bolts
DO NOT
Remove
Figure 13
Discharge Chute
Support
Plate
Flanged
Locknuts
See
Figure 14
Figure 14
Support
Plate
Discharge
Chute
Mower
Deck
Install bolt
here.
Discharge Chute Installation
1. Place mower in the Service Position. See SERVICE POSITION on page 20.
2. Remove flanged lock nut and round head square neck bolt from front of discharge chute. See Figure 12.
NOTE: DO NOT remove flanged lock nut and round head square neck bolt securing together rear of discharge chute and support plate.
3. Remove three flanged nyloc nuts from round head square neck bolts at center of discharge chute.
4. Position chute and support plate over discharge opening in mower deck. See Figure 13.
5. Install three flanged lock nuts on round head square neck bolts at center of discharge chute. Do not tighten.
6. Align front of chute and support plate with hole in deck and install round head square neck bolt and flanged lock nut. See Figu re 14.
7. Tighten chute mounting hardware installed in steps 5 and 6.
Wheel Drive Adjustment
1. Adjust fine adjustment knobs (Figure 26) as necessary to achieve 1/8" – 1/4" (3mm – 6mm) drive roller gap at wheels. See Figu re 27.
Engine Preparation
1. Check engine oil level and add if necessary. See engine manual.
2. Fill fuel tank.
3. Connect spark plug wire.
4. Check the Operator Presence Control (OPC) feature. Try starting the engine without the OPC lever (Figure 15, Item
1) held against the handlebar. Engine must not start. If engine starts, stop engine and bring the unit to your dealer for adjustment or repair.
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