Ariens 915318 Zoom 1744, 915317 Zoom 1540, 915083 Zoom 2552, 915081 Zoom 2348, 915079 Zoom 2044 User Manual

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Zoom
Parts Manual
Models
915075 - Zoom 1640 915077 - Zoom 1840 915079 - Zoom 2044 915081 - Zoom 2348 915083 - Zoom 2552 915317 - Zoom 1540 915318 - Zoom 1744
00696500 10/06
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 1/16 .563 9/16 .125 1/8 .625 5/8 .188 3/16 .688 11/16 .250 1/4 .750 3/4 .313 5/16 .813 13/16 .375 3/8 .875 7/8 .438 7/16 .938 15/16 .500 1/2 1.00 1
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to www.ariens.com.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit. They will guide you through safe and proper
operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer. Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubrican ts m anufa ctured with the sam e preci sion and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
• Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
TO SPEED PARTS ORDERING:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
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MODELS
TABLE OF CONTENTS
Model 915075 (Zoom 1640)
16hp Kohler with 40" Mower Deck Serial No. 025000 and up
Model 915077 (Zoom 1840)
18hp Kohler with 40" Mower Deck Serial No. 025000 and up
Model 915079 (Zoom 2044)
20hp Kohler with 44" Mower Deck Serial No. 025000 and up
Model 915081 (Zoom 2348)
23hp Kohler with 48” Mower Deck Serial No. 025000 and up
Model 915083 (Zoom 2552)
25hp Kohler with 52” Mower Deck Serial No. 025000 and up
Model 915317 (Zoom 1540)
15hp Kawasaki with 40" Mower Deck Serial No. 025000 and up
Model 915318 (Zoom 1744)
17hp Kawasaki with 44” Mower Deck Serial No. 025000 and up
DECALS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MAIN FRAME AND TRANSAXLES
Frame, Hood and Footrest. . . . . . . . . . . . . . . . . . . . . 8
Seat and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Front Axle, Tires and Bumper . . . . . . . . . . . . . . . . . 12
Transaxle, Dump Valves and Rear Wheels . . . . . . . 13
OPERATOR CONTROLS
Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FUEL TANKS AND ENGINE
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Engine, Exhaust, Belt and Idlers . . . . . . . . . . . . . . . 20
ELECTRICAL SYSTEM
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Continuity Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . 24
Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MOWER DECKS
Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Mower Deck, Belt, Idlers and Blades. . . . . . . . . . . . 28
Baffles and Chute. . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Handle and Stabilizer Brackets . . . . . . . . . . . . . . . . 32
Mower Brackets and Rollers . . . . . . . . . . . . . . . . . . 34
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© Copyright 2006 Ariens Company

DECALS-SAFETY

PE0792
Model 915075, 077, 079, 081, 083, 317, 318
15
14
3
13
6
2
3
12
4
5
7
11
17
7
16
Item Part No. Qty . Description
1 05305100 1 Decal, American Flag 2 05305000 1 Decal, Trailer Hitch 3 05305200 2 Decal, Transmission Disconnect 4 05301400 1 Decal, Control 5 05233900 1 Decal, Fuel Valve 6 07757600 1 Decal, Instructional Steering 7 07731400 2 Decal, Mower Pan Head Danger 8 07742300 1 Decal, Warning
9 05304900 1 Decal, Cut Height Zoom 10 05301500 1 Decal, Bilingual Danger 11 07757500 1 Decal, Parking Brake Lever 12 07735200 1 Decal, Danger 13 07754100 1 Decal, Hot Surface 14 08088400 1 Decal, Cut Height 15 00290000 1 Decal, Fuel Warning 16 05309700 1 Decal, CE Caution (317, 318) 17 05309800 1 Decal, CE Deck (317, 318)
9
8
1
10
4

DECALS-STYLE

Model 915075, 077, 079, 081, 083, 317, 318
3
2
1
Item Part No. Qty . Description
1 05308000 1 Decal-Zoom 1640 (075)
05308100 1 Decal-Zoom 1540 (317) 05308200 1 Decal-Zoom 1840 (077) 05308300 1 Decal-Zoom 2044 (079) 05308400 1 Decal-Zoom 2348 (081) 05308500 1 Decal Zoom 2552 (083)
05308600 1 Decal-Zoom 1744 (318) 2 05303100 1 Decal-Ariens Jewel 3 00370500 2 Decal, Zoom Hood
PE0800
5
Model 075, 077

FRAME, HOOD, FOOTREST, CASTERS AND TIRES

3
3
6
5
6
7
2
4
3
22
1
23
25
26
28
27
10
31
13
15
12
24
18
33
8
20
17
7
32
30
18
2
34
4
18
14
13
29
21
16
17
19
PE0152
9
11
6

FRAME, HOOD, FOOTREST, CASTERS AND TIRES

Item Part No. Qty. Description
1 00458351 1 Weldment, Frame (075, 077) 2 07056700 4 Bolt, Shoulder .375-16 x .135 3 06212200 6 Bolt, Round Head Square Neck .31-18 x .62 4 06542000 4 Nut, Locking Top Flange .38-16 5 00454259 1 Engine Hood 6 01605151 2 Brace, Hood 7 06543100 6 Nut, Locking Top Flange .31-18 8 00469351 2 Fork, Caster
9 01588100 2 Assembly, Tire 4 x 11- 4 Ply 10 06436400 2 Washer, Flat Steel .511 x 1.441 x .125 11 00278500 2 Spacer, Wheel 12 05964400 2 Bolt, Hex .50-13 x 6.50 Grade 5 13 06543600 2 Nut, Locking Top Flange .50-13 14 05962200 2 Bolt, Hex .50-13 x 5.00 Grade 5 15 05533600 4 Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50 16 00457859 1 Foot Rest 17 06223600 6 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 18 06545500 8 Nut, .38-16 Flange Nyloc 19 00482151 1 Bumper, Zoom 20 00363100 4 Spacer, Caster 21 07411500 4 Screw, Tap .31-18 x .50 22 06220500 2 Bolt, Round Head Square Neck .38-16 x 2.00 Grade 5 23 00363800 2 Hood Snap 24 06425500 2 Washer, Flat Steel .375 x 1.125 x .065 25 06441900 2 Washer, Flat Steel .531 x 1.06 x .095 26 07412000 2 Screw, Tap .25-20 x .50 27 00366700 2 Hood Clip 28 00372700 2 Bracket, Hood Clip 29 00457951 1 Plate, Deck Access 30 00458051 1 Bracket, Deck Access 31 07503100 2 Grommet, Bumper 32 06216100 1 Bolt, Round Head Square Neck .31-18 x 1.0 Grade 5 33 06514900 1 Nut, Push .312 34 07531700 1 Knob, Wing .312-18
Model 075, 077
7
Model 079, 081, 083, 317, 318

FRAME, HOOD AND FOOTREST

13
16
7
22
27
30
32
26
28
29
13
8
18
23
24
6
12
19
20
1
21
31
11
3
25
9
4
10
7
6
12
15
33
7
8
17
14
5
2
33
PE0731
8

FRAME, HOOD AND FOOTREST

Item Part No. Qty. Description
1 00458151 1 Weldment, Frame (079, 081, 083)
2 00458851 1 Welment, Frame (317, 318)
3 07008100 2 Screw-Cap Button Head .31-18 x .50 Grade 5
4 01588200 2 Assembly, Light (Includes Halogen H3 12 Volt 55 Watt Bulb)
5 00474000 1 Harness, Light
6 01605151 2 Brace, Hood
7 06212200 6 Bolt, Round Head Square Neck .31-18 x .62
8 07056700 4 Bolt, Shoulder .375-16 x .135
9 01603100 2 Bracket, Light 10 06311200 4 Washer, Locking 4MM x 1MM Regular Cone Lock 11 05980400 4 Screw, Socket Head Cap M4 x .07 x 8 12 06543100 6 Nut-Locking-Top-Flange .31-18 13 06545500 4 Nut, .38-16 Flange Nyloc 14 06220500 2 Bolt, Round Head Square Neck .38-16 x 2.00 Grade 5 15 00363800 2 Hood Snap 16 06425500 2 Washer, Flat Steel .375 x 1.125 x .065 17 06441900 2 Washer, Flat Steel .531 x 1.06 x .095 18 07411500 4 Screw, Tap .31-18 x .50 19 07412000 2 Screw, Tap .25-20 x .50 20 00366700 2 Hood Clip 21 00372700 2 Bracket, Hood Clip 22 00454259 1 Hood, Zoom 23 00457859 1 Foot Rest 24 07500010 1 Grommet, Rubber .38 I.D. 25 06308600 2 Washer, Locking .31 x .078 26 06216100 1 Bolt, Round Head Square Neck .31-18 x 1.00 Grade 5 27 00457951 1 Plate, Deck Access 28 06223600 6 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 29 00458051 1 Bracket, Deck Access 30 06514900 1 Nut, Push .312 31 07503100 2 Grommet, Bumper 32 07531700 1 Knob, Wing .312-18 33 06542000 4 Nut-Locking-Top-Flange .31-16
Model 079, 081, 083, 317, 318
9

SEAT AND SEAT SUPPORT

Model 915075, 077, 079, 081, 083, 317, 318
1
40
19
26
30
28
13
13
19
29
29
35
18 17
16
20
34
7
7
15
33
32
31
9
23
24
25
27
19
17
12
11
38
10
12
39
21
22
4
8
37
31
8
40
3
6
36
5
2
14
8
7
3
19
PE0811
10

SEAT AND SEAT SUPPORT

Model 915075, 077, 079, 081, 083, 317, 318
Item Part No. Qty. Description
1 00366300 1 Seat w/Arm (075, 317)
2 00367800 1 Seat w/ Armrests (077, 079, 081, 083, 318)
59205800 AR Armrest Kit (Fits 00367800) 3 00440651 1 Seat Plate 4 00360151 1 Seat Support 5 00174151 1 Bracket, Seat Plate 6 07056700 2 Bolt, Shoulder .375-16 x .135 7 06545500 7 Nut .38-16 Flange Nyloc 8 06223600 7 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 9 00456600 1 Hour Meter, LCD (077, 079, 081, 083, 317, 318)
00539300 1 Plug, Headlight Switch (075)
10 07531700 1 Knob, Wing .312-18 (075, 077, 079, 081, 083) 11 06530200 1 Nut, Locking Nylon .312-18 (317, 318) 12 06308600 4 Washer-Locking .31 x .078 Regular 13 06446900 2 Washer-Flat-Steel .347 x 1.254 x .048 14 06542000 2 Nut-Locking-Top-Flange .38-16 15 00337700 2 Hub Cap 16 05946900 2 Bolt-Hex .31-18 x 1.00 Grade 5 17 06437500 3 Washer-Flat-Steel .328 x 1.0 x .094 (075, 077, 079, 081, 083)
06437500 4 Washer-Flat-Steel .328 x 1.0 x .094 (317, 318)
18 08300021 2 Spring, Seat 19 06545400 9 Nut .312-18 Flange Nyloc (077, 079, 081, 083, 318)
06545400 5 Nut .312-18 Flange Nyloc (075, 317)
20 06530400 1 Nut-Spin Lock-Flange .312-18 21 06439200 1 W asher-Flat-Steel .505 x 1.00 x .062 22 06212300 1 Bolt-Round Head Square Neck .31-18 x 2.75 Grade 5 23 00362151 1 Brake Rod Support 24 06216100 2 Bolt, Round Head Square Neck .31-18 x 1.00 25 07506500 2 Grommet 26 03679000 1 Solenoid 27 07411600 2 Screw, Tapping .250-20 x .37 28 00379700 1 Weldment, Park Brake 29 05525200 2 Bushing, Flange .762 x 1.48 x .44 30 09235400 1 Spacer .328 x .76 x 1.01 31 05957400 5 Bolt, Hex .31-18 x 1.75 Grade 5 32 00379400 1 Bracket, Brake Handle Pivot 33 06219900 2 Bolt, Round Head Square Neck .25-20 x .75 Grade 5 34 06543500 2 Nut, Locking Top Flange .25-20 35 00380800 1 Grip 36 06439100 4 Washer, Flat Steel .328 x .87 x .179 (075, 317) 37 00479051 2 Spacer, Seat (075, 317) 38 07533000 1 Bumper, Rubber (077, 079, 081, 083, 318) 39 06534600 1 Nut, Spinlock Flange Nut, .312-24 (077, 079, 081, 083, 318) 40 00166800 4 Caplug, Square 1-14-20 (075, 317)
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