Ariens 915165 – Zoom XL 48, 915163 – Zoom XL 42 User Manual
E10
®
Zoom XL
Owner/Operator Manual
Manuel Du Propriétaire/Utilisateur
Models
915163 – Zoom XL 42
(SN 021000 +)
915165 – Zoom XL 48
(SN 021000 +)
915173 – Zoom XL 54
(SN 021000 +)
The use of any gasoline exceeding 10% ethanol (E10) or
10% MTBE will void the product warranty.
L’utilisation d’une essence contenant plus de 10% d’éthanol
(E10) ou de 10% de MTBE annulent la garantie.
ENGLISH
FRANÇAIS
04043500D 1/13
Printed in USA
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . 10
Controls And Features . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance Schedule . . . . . . . . . . . . 17
Service And Adjustments . . . . . . . . . . 19
Storage . . . . . . . . . . . . . . . . . . . . . . . . . 27
INTRODUCTION
THE MANUAL
NON-ENGLISH MANUALS
Manuals in languages other than
English may be obtained from your
Dealer. Visit your dealer or
www.ariens.com for a list of
languages available for your
equipment.
Manuals printed in languages other
than English are also available as a
free download on our website:
http://www.ariens.com
MANUALES EN IDIOMAS
DIFERENTES DEL INGLES
Puede obtener manuales en
idiomas diferentes del inglés en su
distribuidor. Visite a su distribuidor
o vaya a www.ariens.com para
obtener una lista de idiomas
disponibles para su equipo.
Troubleshooting. . . . . . . . . . . . . . . . . . 28
Service Parts . . . . . . . . . . . . . . . . . . . . 30
Accessories . . . . . . . . . . . . . . . . . . . . . 30
Specifications . . . . . . . . . . . . . . . . . . . 31
Warranty . . . . . . . . . . . . . . . . . . . . . . . . 32
También puede imprimir manuales en
idiomas diferentes del inglés descargándolos
gratuitamente de nuestra página
Web:
http://www.ariens.com
MANUELS NON ANGLAIS
Des manuels dans différentes
langues sont disponibles chez
votre revendeur. Rendez-vous
chez votre revendeur ou allez sur
le site www.ariens.com pour
consulter la liste des langues
disponibles pour votre équipement.
Les manuels imprimés dans des
langues différentes de l’anglais
sont également disponibles en
téléchargement gratuit sur notre
site Web:
http://www.ariens.com
and completely read your manuals. The
contents will provide you with an
understanding of safety instructions and
controls during normal operation and
maintenance.
All reference to left, right, front, or rear are
given from operator seated in operation
position and facing the direction of forward
travel.
Before operation of unit, carefully
ENGINE MANUAL
The engine on this unit is covered by a
separate manual specific to the engine. This
manual is included in the literature package
that shipped with the unit. Refer to this
manual for engine service recommendations.
If the engine manual is not available, contact
the engine manufacturer for a replacement
manual.
EN - 2
MODEL AND SERIAL NUMBERS
Figure 1
Unit Serial Number Label
When ordering replacement parts or making
service inquiries, know the Model and Serial
numbers of your unit and engine.
Numbers are located on the product
registration form in the unit literature
package.
They are printed on a serial number label,
located on the frame of your unit (figure 1).
• Record Unit Model and Serial
numbers here.
• Record Engine Model and Serial
numbers here.
PRODUCT REGISTRATION
The Ariens dealer must register the product
at the time of purchase. Registering the
product will help the company process
warranty claims or contact you with the latest
service information. All claims meeting
requirements during the limited warranty
period will be honored, whether or not the
product registration card is returned. Keep a
proof of purchase if you do not register your
unit.
Customer Note: If the dealer does not
register your product, please fill out, sign, and
return the product registration card to Ariens.
UNAUTHORIZED REPLACEMENT
PARTS
Use only Ariens replacement parts. The
replacement of any part on this unit with
anything other than an Ariens authorized
replacement part may adversely affect the
performance, durability, and safety of this unit
and may void the warranty. Ariens disclaims
liability for any claims or damages, whether
warranty, property damage, personal injury or
death arising out of the use of unauthorized
replacement parts.
DELIVERY
Customer Note: If you have purchased this
product without complete assembly and
instruction by your retailer, it is your
responsibility to:
• Read and understand all assembly
instructions in this manual. If you do
not understand or have difficulty
following the instructions, contact your
nearest Ariens Dealer for assistance.
NOTICE: To locate your nearest Ariens
Dealer, go to www .ariens.com on the Internet.
WARNING: Improper assembly or
adjustments can cause serious
injury.
Before Attempting To Operate Your
Unit:
1. Make sure all assembly has been
properly completed.
2. Understand all Safety Precautions
provided in the manuals.
3. Review control functions and operation
of the unit. Do not operate the unit
unless all controls function as described
in this manual.
4. Review recommended lubrication,
maintenance and adjustments.
5. Review Limited Warranty Policy.
6. Fill out a product registration card and
return the card to the Ariens Company or
go to www.ariens.com.
DISCLAIMER
Ariens reserves the right to discontinue,
change, and improve its products at any time
without notice or obligation to the purchaser.
The descriptions and specifications contained
in this manual were in effect at printing.
Equipment described within this manual may
be optional. Some illustrations may not be
applicable to your unit.
EN - 3
WARNING: This cutting machine
is capable of amputating hands
and feet and throwing objects.
Failure to observe the safety
instructions in the manuals and
on decals could result in serious
injury or death.
Slopes are a major factor related
to loss-of-control and tip-over
accidents. Operation on all slopes
requires extra caution.
Tragic accidents can occur if the
operator is not alert to the
presence of children. Never
assume that children will remain
where you last saw them.
Gasoline is extremely flammable
and the vapors are explosive,
handle with care.
Disengage attachment, stop unit
and engine, remove key, engage
parking brake, and allow moving
parts to stop before leaving
operator’s position.
SAFETY ALERTS
Look for these symbols to
point out important safety
precautions. They mean:
• Attention!
• Personal Safety Is
Involved!
• Become Alert!
• Obey The Message!
SAFETY
The safety alert symbol is used in decals and
with this manual. Understand the safety
message. It contains important information
about personal safety.
NOTATIONS
NOTICE: General reference information for
proper operation and maintenance practices.
IMPORTANT: Specific procedures or
information required to prevent damage to
unit or attachment.
SAFETY DECALS AND
LOCATIONS
ALWAYS replace missing or damaged Safety
Decals. Refer to figure 2 for Safety Decal
locations.
DANGER: IMMINENTLY
HAZARDOUS SITUATION! If not
avoided, WILL RESULT in death
or serious injury.
WARNING: POTENTIALLY
HAZARDOUS SITUATION! If not
avoided, COULD RESULT in
death or serious injury.
CAUTION: POTENTIALLY
HAZARDOUS SITUATION! If not
avoided, MAY RESULT in minor
or moderate injury. It may also be
used to alert against unsafe
practices.
EN - 4
077541
TO AV
P
07800403
07800401
Figure 2
1
2
4
3
5
6
1. DANGER!
2. DANGER!
Discharge Hazard –
NEVER operate unit
without discharge chute
in operating position.
Thrown objects can
cause injury or damage.
Do not operate mower
unless all guards are in
operating position or
bagger is attached.
Discharge Hazard NEVER direct discharge
toward people, pets or
property. Thrown objects
can cause injury or
damage.
Dismemberment Hazard –
NEVER stick hands or feet
under deck or shielded
areas.
Shut off engine, remove
key, and read manual
before servicing or making
adjustments to unit.
Keep children and others
away from unit while unit is
in operation.
EN - 5
Keep feet and hands away
from all rotating or moving
parts.
DO NOT step or stand in
this area.
Keep hands away from all
rotating or moving parts.
3. DANGER!
Discharge Hazard – NEVER
operate unit without
discharge chute in operating
position. Thrown objects can
cause injury or damage.
Do not operate mower
unless all guards are in
operating position or bagger
is attached.
4. DANGER!
DANGER!
Read and understand the
operator’s manual before
operating unit.
4.1 Dismemberment Hazard
Keep all guards and
shields in place.
4.2 Discharge Hazard
Discharge Hazard –
NEVER direct discharge
toward people, pets or
property. Thrown objects
can cause injury or
damage.
Keep children and others
away from unit while unit is
in operation.
Do not operate mower
unless all guards are in
operating position or
bagger is attached.
4.3 Tipping Hazard
Avoid tipping hazard.
To avoid dismemberment
hazard do not put hands
near rotating blades.
To avoid dismemberment
hazard do not put hands
near moving belts.
EN - 6
DO NOT operate on slopes
over 15°.
DO NOT operate on slopes
over 15°.
4.4 Service Hazard
P
Before servicing unit do the
following:
Read owners manual
before servicing or making
adjustments to unit.
Set parking brake.
Disengage PTO.
Look before backing.
Proceed off slope slowly.
Do not try to turn or speed
up.
Remove key and
disconnect spark plug
before servicing or making
adjustments to unit.
4.5 Bystander Hazard
DO NOT operate the unit in
the presence of
bystanders.
Do not carry passengers.
Look behind when
operating the unit in
reverse.
4.6 Loss of Traction Hazard
If loss of traction is
experienced do the
following:
5. HOT SURFACES!
DO NOT touch parts
which are hot from
operation. ALW A YS allow
parts to cool.
6. DANGER!
Keep hands and feet away.
Do not operate mower unless
guards are in operating
position or bagger is attached.
EN - 7
EMISSION CONTROL SYSTEM
This equipment and/or its engine may include
exhaust and evaporative emissions control
system components required to meet U.S.
Environmental Protection Agency (EPA)
and/or California Air Resources Board
(CARB) regulations. T ampering with emission
controls and components by unauthorized
personnel may result in severe fines or
penalties. Emission controls and components
can only be adjusted by an Ariens Company
dealer or an authorized engine
manufacturer's service center. Contact your
Ariens Company Equipment Retailer
concerning emission controls and component
questions.
SAFETY RULES
If unit is to be used by someone other than
original purchaser; loaned, rented or sold,
ALWAYS provide this manual and any
needed safety training before operation.
Only the user can prevent and is responsible
for accidents or injuries occurring to
themselves, other people or property.
Read, understand, and follow all safety
practices in Owner/Operator Manual before
assembling, using or working on this mower.
ALWAYS remove key from ignition and wire
from spark plug before assembly, or working
on this unit.
Inspect unit before each use for: missing or
damaged decals and shields, correctly
operating safety interlock system, and
deterioration of grass catchers. Replace or
repair as needed.
ALWAYS check overhead and side
clearances carefully before operation.
ALWAYS be aware of traffic when crossing or
operating along streets or curbs.
Keep children, people, and pets away. Be
alert and shut off unit if anyone enters work
area. Keep children under watchful care of a
responsible adult.
NEVER allow children to operate or play on
or near unit.
Keep area of operation clear of all toys, and
debris. Thrown objects can cause injury.
Stay alert for hidden hazards, holes, and ruts.
Avoid uneven or rough terrain. DO NOT
operate near drop-offs, ditches, or
embankments. Unit can suddenly turn over if
a wheel is over the edge of a cliff or ditch, or if
an edge caves in.
Dust, fog, etc. can reduce vision and cause
an accident. Operate unit only when there is
good visibility and light.
Data indicates that operators, age 60 and
above, are involved in a larger percentage of
riding mower related injuries. These
operators should evaluate their ability to
operate the riding mower safely enough to
protect themselves and others from serious
injury.
Wear adequate safety gear, sturdy shoes,
and protective gloves.
Only trained adults may operate unit. Training
includes being familiar with controls and
actual operation.
NEVER operate unit after or during the use of
medication, drugs or alcohol.
NEVER allow anyone to operate this unit
when their alertness or coordination is
impaired.
DO NOT wear loose clothing or jewelry and
tie back hair that may get caught in rotating
parts.
Protect eyes, face and head from objects that
may be thrown from unit. Wear appropriate
hearing protection. Always wear safety
goggles or safety glasses with side shields
when operating mower.
Avoid sharp edges. Sharp edges can cut.
Moving parts can cut off fingers or a hand.
ALWAYS keep hands and feet away from all
rotating parts during operation. Rotating parts
can cut off body parts.
ALWAYS keep hands away from all pinch
points.
Start and operate unit only when seated in
operator’s position. Steering control levers
must be in neutral, PTO disengaged and
parking brake set when starting engine.
ALWAYS keep body and hands away from
pin holes or nozzles which eject hydraulic
fluid under pressure.
DO NOT touch unit parts which might be hot
from operation. Allow parts to cool before
attempting to maintain, adjust or service.
NEVER place your hands or any part of your
body or clothing inside or near any moving
part while unit is running.
NEVER direct discharge towards persons or
property. Thrown objects may ricochet back
towards operator. ALWAYS stand clear of the
discharge area.
ALWAYS disengage attachment, stop unit
and engine, remove key, engage parking
brake, and allow moving parts to stop before
leaving operator’s position.
Use extreme caution on gravel surfaces.
Disengage PTO when attachment is not in
use and when crossing gravel surfaces.
DO NOT operate unit if safety interlock
system is damaged or disabled. Check safety
interlock before each use.
ALW A YS remove key to prevent unauthorized
use.
EN - 8
DO NOT operate at too fast a rate. Slow
down before turning.
Stop engine before removing grass catcher or
unclogging chute.
DO NOT mow on wet grass. Reduced
traction could cause sliding.
DO NOT mow with the deck access plate
open. Always make sure the access plate is
down, or secured down, with the hardware.
DO NOT try to stabilize the machine by
putting your foot on the ground.
Know the weight of loads. Limit loads to those
you can safely control and the unit can safely
handle.
ALWAYS keep protective structures, guards
and panels in good repair, in place and
securely fastened.
Do not operate without either entire grass
catcher or the discharge guard in place.
DO NOT operate in reverse unless absolutely
necessary. ALWAYS look down and behind
before and while backing; especially for
children.
Follow the manufacturer’s recommendations
for wheel weights or counterweights to
improve stability when using attachments.
NEVER carry passengers – especially
children – even with blades off.
Use extra care when approaching blind
corners or objects that may obscure vision of
hidden obstacles and children.
If you cannot back up a slope or you feel
uneasy on it, do not mow it.
Operation on slopes may lead to loss of
steering control. When operating on slopes
be prepared to react to an emergency
situation:
• Return steering levers to neutral
position.
• Immediately set parking brake.
• Turn off PTO and engine.
Mow up and down slopes, not across them.
Use slow speed on any slope. Tires may lose
traction on slopes even though the brakes are
functioning properly.
Keep all movements on the slope slow and
gradual. DO NOT make sudden changes in
speed or direction.
Use extra care while operating machines with
grass catcher or other attachments. They can
affect stability of the machine.
Avoid starting, stopping, or turning on a
slope. If tires lose traction, disengage the
blades and proceed slowly straight down the
slope.
DO NOT operate on slopes over 15°.
DO NOT park on slopes unless necessary. If
unit is parked on a slope, ALWAYS chock or
block wheels and set parking brake.
DO NOT disengage or bypass transmission
and coast downhill.
Tow only with a machine that has a hitch
designed for towing. Do not attach towed
equipment except at the hitch point.
Follow the manufacturer’s recommendations
for weight limits for towed equipment and
towing on slopes.
NEVER allow children or others in or on
towed equipment.
On slopes, the weight of the towed equipment
may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
Use extra care when loading or unloading
unit onto trailer or truck.
Secure unit chassis to transport vehicle.
NEVER secure from rods or linkages that
could be damaged.
DO NOT transport machine while engine is
running.
ALWAYS turn off power to attachment and
shut off fuel when transporting unit.
Keep unit free of grass clippings, leaves, and
other debris. Clean up oil or fuel spills.
This product is equipped with an internal
combustion type engine. DO NOT use unit on
or near any unimproved, forest-covered or
brush covered land unless exhaust system is
equipped with a spark arrester meeting
applicable local, state or federal laws. A spark
arrester, if it is used, must be maintained in
effective working order by operator.
Fuel is highly flammable and its vapors are
explosive. Handle with care. Use only an
approved gasoline container with an
appropriately sized dispensing spout.
NO smoking, NO sparks, NO flames.
ALWAYS allow engine to cool before
servicing.
NEVER fill fuel tank when engine is running
or hot from operation.
NEVER fill or drain fuel tank indoors.
NEVER overfill fuel tank.
Replace fuel cap securely and clean up
spilled fuel.
NEVER fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from
your vehicle before filling.
When practical, remove gas-powered
equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then
refuel such equipment on a trailer with a
portable container, rather than from a
gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete. Do not use a nozzle lockopen device.
If fuel is spilled on clothing, change clothing
immediately.
EN - 9
Avoid Electric Shock. Objects contacting both
battery terminals at the same time may result
in injury and unit damage. DO NOT reverse
battery connections.
Explosive Gases from battery can cause
death or serious injury. Poisonous battery
fluid contains sulfuric acid and its contact with
skin, eyes or clothing can cause severe
chemical burns.
NO flames, NO sparks, NO smoking near
battery.
ALWAYS wear safety glasses and protective
gear near battery. Use insulated tools.
Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and reproductive
harm. Wash hands after handling.
ALWAYS keep batteries out of reach of
children.
Reverse connections may result in sparks
which can cause serious injury. Always
connect positive (+) lead of charger to
positive (+) terminal, and negative (-) lead to
negative (-) terminal.
ALW A YS disconnect negative (-) cable FIRST
and positive (+) cable SECOND. ALWAYS
connect positive (+) cable FIRST, and
negative (-) cable SECOND.
A frozen battery can explode and result in
death or serious injury. DO NOT charge or
jump start a battery containing frozen fluid.
Thaw the battery before putting on a charger
or jump starting.
ALWAYS keep protective structures, guards,
and panels in good repair, in place and
securely fastened. NEVER modify or remove
safety devices.
DO NOT change engine governor settings or
over-speed engine.
Fumes from engine exhaust can cause injury
or death. DO NOT run engine in an enclosed
area. Always provide good
ventilation.ALWAYS maintain unit in safe
operating condition. Damaged or worn out
muffler can cause fire or explosion.
Stop and inspect equipment if you strike an
object or if there is an unusual vibration.
Repair, if necessary, before restarting. Never
make adjustments or repairs with the engine
running.
Mower blades are sharp and can cut you.
Wrap the blade(s) or wear gloves, and use
extra caution when servicing them. NEVER
weld or straighten mower blades.
Rotation of one blade may cause rotation of
the other blades.
Check brake operation frequently. Adjust and
service as required.
Keep all hardware properly tightened.
Stored energy in springs can cause injury.
Maintain or replace safety and instruction
labels, as necessary.
Never store the machine or fuel container
inside a building where there is an open
flame, such as a water heater.
Shut off fuel (if provided) and allow engine to
cool completely before storing in closed area
or covering unit.
Clean grass and debris from unit, especially
from around muffler and engine, to help
prevent fires.
For extended storage, clean unit thoroughly.
See Engine Manual for proper storage.
Use only attachments or accessories
designed for your unit.
Check attachment components frequently. If
worn or damaged, replace with
manufacturer’s recommended parts.
ASSEMBLY
WARNING: AVOID INJURY.
Read and understand the entire
Safety section before proceeding.
Tools Required
• Adjustable wrench
• 9/16" wrench
• Petroleum jelly or dielectric grease.
Unpack Unit
Remove unit and all other components from
the shipping container. Engage transmission
bypass lever (see MOVING UNIT
MANUALLY on page 15). Push unit from
container onto a level surface. Disengage
transmission bypass lever.
Connect Battery
See Battery Removal and Installation on
page 22 and perform steps 4 and 5 in the
installation section.
Place Unit in Operating Position
(Figure 3)
NOTICE: The seat is shipped with the seat
positioned as far back as possible.
1. Push steering levers aside and tip seat
up.
2. Adjust the seat as needed (see
Adjusting Seat on page 14).
3. Remove hardware from top hole of the
steering lever (Figure 3). Slide steering
lever back to align slot with hole at the
top of the steering pivot arm.
EN - 10
NOTICE: Do not tighten hardware before
1. Steering Lever
2. Steering Pivot
Arm
3. Steering Lever
Hardware
Figure 3
1
3
2
Figure 4
Transport Position
Operating Position
reviewing ADJUSTING STEERING LEVERS
on page 23. If no adjustment is desired
tighten hardware.
4. Adjust steering levers (see ADJUSTING
STEERING LEVERS on page 23).
Check Engine Oil Level
Refer to Engine Manual.
Level Mower Deck
See LEVELING AND ADJUSTING PITCH OF
MOWER DECK on page 20.
Fill Fuel Tank
Fill fuel tank. DO NOT OVERFILL! See
FILLING FUEL TANK on page 15.
Adjust Seat
See Adjusting Seat on page 14.
Check Safety Interlock System
WARNING: Safety interlock
failure and improper operation of
unit can result in death or serious
injury. Check system before each
use to make sure it is functioning
properly.
Place Discharge Chute in Operating
Position
WARNING: Do not operate
mower unless the discharge chute
is in the operating position.
Prior to operating the unit, remove the
discharge chute from the transport position
and place the discharge chute in the
operating position (figure 4).
See Safety Interlock System on page 12.
Check function of all controls
See Operation on page 12.
Check Tire Pressure
CAUTION:
separation of tire and rim parts is
possible when they are serviced
incorrectly:
• Do not attempt to mount a
• Do not inflate the tires above
• Do not weld or heat a wheel
• Do not stand in front or over
See Specifications on page 31.
Avoid injury! Explosive
tire without the proper
equipment and experience
to perform the job.
the recommended pressure.
and tire assembly. Heat can
cause an increase in air
pressure resulting in an
explosion. Welding can
structurally weaken or
deform the wheel.
the tire assembly when
inflating. Use a clip-on chuck
and extension hose long
enough to allow you to stand
to one side.
EN - 11
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