How it Works
Ariens
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915163-XL 42
User Manual
32 pgs8.27 Mb0
Table of contents
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Ariens 915163-XL 42, 915165-XL 48, 915173-XL54 User Manual

Zoom XL
Parts Manual
Models
915163 – XL 42
(SN 021000 +)
915165 – XL 48
(SN 021000 +)
915173 – XL 54
(SN 021000 +)
E10
04069500D 6/13
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 1/16 .563 9/16
.125 1/8 .625 5/8
.188 3/16 .688 11/16
.250 1/4 .750 3/4
.313 5/16 .813 13/16
.375 3/8 .875 7/8
.438 7/16 .938 15/16
.500 1/2 1.00 1
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record unit model and serial numbers here:
The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to www.ariens.com.
‘
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit.
They will guide you through safe and proper operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals, go to step number two.
2. Contact Your Dealer.
Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Ariens parts and lubricants manufactured with the same precision and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
• Record engine model and serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens replacement parts. The replacement of any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
TO SPEED PARTS ORDERING:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
2
MODELS
Model 915163 (42)
22hp Kohler Courage Twin with 42” Mower Serial No. 021000 and up
Model 915165 (48)
23hp Kohler Courage Twin with 48” Mower Serial No. 021000 and up
TABLE OF CONTENTS
DECALS
Decals – Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MAIN FRAME AND TRANSAXLES
Model 915173 (54)
24hp Kohler Courage Twin with 54” Mower Serial No. 021000 and up
Frame, Hood, Footrest, Casters and Tires. . . . . . . . . 6
Seat and Seat Support . . . . . . . . . . . . . . . . . . . . . . . . 8
Transaxle, Dump Valves and Rear Wheels . . . . . . . . 9
Transaxle – Left Hand . . . . . . . . . . . . . . . . . . . . . . . 10
Transaxle – Right Hand . . . . . . . . . . . . . . . . . . . . . . 12
OPERATOR CONTROLS
Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FUEL TANKS AND ENGINE
Engine, Exhaust, Belts and Idlers . . . . . . . . . . . . . . 18
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ELECTRICAL SYSTEM
Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
MOWER DECKS
Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mower Deck, Belt, Idlers and Blades . . . . . . . . . . . . 28
Anti-Scalp Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3
Copyright 2013 Ariens Company

DECALS – SAFETY

077541
03271900
07800401
07800416
P
07800403
KEEP HANDS and FEET AWAY
02988100
C
2
7
8
3
4
9
1
10
5
6
11
12
13
Model 915163, 165, 173
Item Part No. Qty. Description
1 03271900 2 Decal, Transmission Disconnect 2 07757600 1 Decal, Instructional Steering 3 07800402 1 Decal, Safety, Deck Guarding 4 02988100 1 Decal, Danger 5 07800416 1 Decal, Cut Height 6 07800403 1 Decal, Safety, Main 7 07757500 1 Decal, Parking Brake Lever 8 07800401 1 Decal, Safety, Guarding
9 07754100 1 Decal, Hot Surface 10 00290000 1 Decal, Fuel Warning 11 05301400 1 Decal, Control 12 07800340 2 Decal, Mower Deck Safety 13 07800336 2 Decal, Battery Replacement
4

DECALS – STYLE

2
1
3
4
5
Model 915163, 165, 173
Item Part No. Qty. Description
1 07800223 1 Decal, Ariens Jewel
2 07800212 1 Decal, 42 Zoom XL (915163)
07800213 1 Decal, 48 Zoom XL (915165)
03280214 1 Decal, 54 Zoom XL (915173) 3 07800001 2 Decal, Ariens Jewel 4 08000513 1 Decal, Ariens American Heritage 5 07800033 1 Decal, Foot Pedal Lift
5
1
3
5
2
25
13
14
7
8
10
9
6
18
11
4
12
16
16
17
15
15
19
24
16
21
20
23
22
26
27
8
19
12
17
26
21
28

FRAME, HOOD, FOOTREST, CASTERS AND TIRES

Models 915163, 165, 173
6

FRAME, HOOD, FOOTREST, CASTERS AND TIRES

Models 915163, 165, 173
Item Part No. Qty. Description
1 04559100 1 Weldment, Frame XL 2 05948700 2 Bolt, Hex .38-16 x 1.00 Grade 5 3 01922959 1 Weldment, Footrest 4 06308800 2 Washer, Locking .38 x .094 Regular 5 01923251 1 Deck Access Panel 6 03368559 2 Fork, Caster 7 07100124 2 Wheel/Tire Assembly, 11.0 x 4.0 x 5.0, Monitor 8 05500934 4 Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50 9 00278500 2 Spacer, Wheel
10 05964400 2 Bolt, Hex .50-13 x 6.50 Grade 5
11 07053300 2 Nut, Retainer .375-16 x .37 12 06543600 4 Nut, Locking Top Flange .50-13 13 05962200 2 Bolt, Hex .50-13 x 5.00 Grade 5 14 06436400 2 Washer, Flat Steel .511 x 1.441 x .125 15 06542000 4 Nut, Locking Top Flange .38-16 16 07056700 4 Bolt, Shoulder .375-16 x .135 17 07503100 6 Bumper Grommet .125 x .250 Diameter 18 03262200 2 Spacer, Caster Fork 19 07533600 2 Bumper, Rubber 20 06543100 2 Nut, Locking Top Flange .31-18 21 06543500 9 Nut, Locking Top Flange .25-20 22 02985459 1 Bracket, Hood Brace 23 06443300 2 Washer, Flat Nylon .52 x 1.00 x .08 24 04045259 1 Hood, Zoom XL 25 07400032 3 Screw, .25 x .50 PN Head 26 06220600 9 Bolt, Round Head Square Neck .25-20 x .50 Grade 5 27 02988200 1 Trim – Zoom XL Hood 28 04045159 1 Bracket, Engine Guard
7

SEAT AND SEAT SUPPORT

3
4
5
7
9
8
1
10
6
12
11
13
2
2
Models 915163, 165, 173
Item Part No. Qty. Description
1 03829400 1 Seat with Arm 2 71600500 1 Arm Rest Kit 3 03836051 1 Seat Plate 4 05948700 2 Bolt, Hex .38-16 x 1.00 Grade 5 5 05500435 2 Bushing, Flange .385 x .500 x .875 x .406 6 06441100 2 Washer, Flat Steel .52 x .827 x .062 7 06545500 2 Nut, .38-16 Nyloc Flange 8 00337700 2 Hub Cap 9 08300021 2 Spring, Seat
10 06212100 2 Bolt, Round Head Square Neck .31-18 x 1.50 Grade 5
11 06439100 2 Washer, Flat Steel .328 x .87 x .179 12 06500015 2 Nut, Coupling 5/16-18 x 1 .75 13 06545400 4 Nut, 5/16-18 Flange Nyloc
8

TRANSAXLE, DUMP VALVES AND REAR WHEELS

To Parking Brake
5
6
3
9
2
12
11
1
4
13
8
4
7
15
15
10
14
14
7
4
3
13
16
17
17
Models 915163, 165, 173
Item Part No. Qty. Description
1 03265700 1 Transaxle, ZT2800 Left Hand 2 03265800 1 Transaxle, ZT2800 Right Hand 3 05963700 6 Bolt, Hex .31-18 x 2.25 Grade 5 4 06545400 12 Nut 5/16-18 Flange Nyloc 5 02996351 1 Dump Valve, Right Hand 6 02992151 1 Dump Valve, Left Hand 7 02970200 2 Tank, Expansion ZT2800 8 06543500 4 Nut, Locking Top Flange .25-20 9 05946800 4 Bolt, Hex .25-20 x .75 Grade 5
10 06517600 8 Nut, Wheel .50-20 13/16
11 07100513 2 Tire/Wheel Assembly, 20 x 10.0-8 Center
07100737 2 Tire/Wheel Assembly, 20 x 8.0-8 12 07500039 2 Hose, Oil Reservior 13 06923500 4 Clamp, .88 Diameter Hose 14 06439500 2 Washer, Flat Steel .265 x .50 x .087 15 06701900 2 Pin, Hair Internal .06 x .18 x .77 16 05960600 4 Bolt, Hex .31-18 x 2.75 17 21544042 2 Cap, Hydro Reservoir Replacement
9

TRANSAXLE – LEFT HAND

If a part number is not listed next to a Hydro-Gear number, source the part from your local Hydro-Gear parts distributor.
Models 915163, 165, 173
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