Zoom XLo
Owner/Operator Manual
Manuel Du Proprietaire/Utilisateur
Models
915145 - Zoom XL 42
915147 - Zoom XL 48
915149 - Zoom XL 54
ENGLISH
FRAN(_AIS
04040800 10/09
Printed in USA
SAFETY .......................... 4
ASSEMBLY ...................... 10
CONTROLS AND FEATURES ....... 11
OPERATION ..................... 12
MAINTENANCE SCHEDULE ........ 16
SERVICE AND ADJUSTMENTS ..... 17
II_/ d-'{o]_ll_o,]_o)_I
STORAGE ....................... 25
TROUBLESHOOTING ............. 26
SERVICE PARTS ................. 28
ACCESSORIES ................... 28
SPECIFICATIONS ................. 29
WARRANTY ..................... 30
NON-ENGLISH MANUALS
Manuals in languages other than
English may be obtained from your
Dealer. Visit your dealer or
www.ariens.com for a list of
equipment.
languages available for your
Manuals printed in languages other
than English are also available as a
free download on our website:
htt p://www.ariens.co m
MANUALES EN IDIOMAS
DIFERENTES DEL INGLES
Puede obtener manuales en
idiomas diferentes del ingles en su
distribuidor. Visite a su distribuidor
o vaya a www.ariens.com para
obtener una lista de idiomas
disponibles para su equipo.
Tambien puede imprimir manuales
en idiomas diferentes del ingles
descargandolos gratuitamente de
nuestra pagina Web:
htt p://www.ariens.co m
Manuels non anglais
Des manuels dans differentes
,_ langues sont disponibles chezvotre revendeur. Rendez-vous
chez votre revendeur ou allez sur
THE MANUAL
Before operation of unit, carefully and
completely read your manuals. The contents
will provide you with an understanding of
safety instructions and controls during normal
operation and maintenance.
All reference to left, right, front, or rear are
given from operator seated in operation
position and facing the direction of forward
travel.
MODEL AND SERIAL NUMBERS
When ordering replacement parts or making
service inquiries, know the Model and Serial
numbers of your unit and engine.
Numbers are located on the product
registration form in the unit literature
package.
They are printed on a serial number label,
located on the frame of your unit (figure 1).
consulter la liste des langues
le site www.ariens.com pour
disponibles pour votre equipement.
Les manuels imprimes dans des
langues differentes de I'anglais
sont egalement disponibles en
telechargement gratuit sur notre
site Web:
htt p://www.ariens.co m
1. Unit Serial Number Label
2. Engine Serial Number Label
Figure 1
GB-2
RecordUnitModelandSerialnumbers
here.
RecordEngineModelandSerial
numbershere.
PRODUCT REGISTRATION
The Ariens dealer must register the product
at the time of purchase. Registering the
product will help the company process
warranty claims or contact you with the latest
service information. All claims meeting
requirements during the limited warranty
period will be honored, whether or not the
product registration card is returned. Keep a
proof of purchase if you do not register your
unit.
Customer Note: If the dealer does not
register your product, please fill out, sign, and
return the product registration card to Ariens.
UNAUTHORIZED REPLACEMENT
PARTS
Use only Ariens replacement parts. The
replacement of any part on this unit with
anything other than an Ariens authorized
replacement part may adversely affect the
performance, durability, and safety of this unit
and may void the warranty. Ariens disclaims
liability for any claims or damages, whether
warranty, property damage, personal injury or
death arising out of the use of unauthorized
replacement parts.
DELIVERY
Customer Note: If you have purchased this
product without complete assembly and
instruction by your retailer, it is your
responsibility to:
Read and understand all assembly
instructions in this manual. If you do not
understand or have difficulty following
the instructions, contact your nearest
Ariens Dealer for assistance.
NOTE: To locate your nearest Ariens Dealer,
go to www.ariens.com on the internet.
,_ WARNING: Improper assembly oradjustments can cause serious
injury.
Before Attempting To Operate Your
Unit:
1. Make sure all assembly has been
properly completed.
2. Understand all Safety Precautions
provided in the manuals.
3. Review control functions and operation
of the unit. Do not operate the unit
unless all controls function as described
in this manual.
4. Review recommended lubrication,
maintenance and adjustments.
5. Review Limited Warranty Policy.
6. Fill out a product registration card and
return the card to the Ariens Company or
go to www.ariens.com.
DISCLAIMER
Ariens reserves the right to discontinue,
change, and improve its products at any time
without notice or obligation to the purchaser.
The descriptions and specifications contained
in this manual were in effect at printing.
Equipment described within this manual may
be optional. Some illustrations may not be
applicable to your unit.
GB-3
WARNING: This cutting machine
is capable of amputating hands
and feet and throwing objects.
Failure to observe the safety
instructions in the manuals and on
decals could result in serious injury
or death.
Slopes are a major factor related
to loss-of-control and tip-over
accidents. Operation on all slopes
requires extra caution.
Tragic accidents can occur if the
operator is not alert to the
presence of children. Never
assume that children will remain
where you last saw them.
Gasoline is extremely flammable
and the vapors are explosive,
handle with care.
Disengage attachment, stop unit
and engine, remove key, engage
parking brake, and allow moving
parts to stop before leaving
operator's position.
SAFETY ALERTS
Look for these symbols to point
out important safety
precautions. They mean:
Attention!
[,='Y-,1_1=11"4
_ WARNING: POTENTIALLY
NOTATIONS
NOTE: General reference information for
proper operation and maintenance practices.
IMPORTANT: Specific procedures or
information required to prevent damage to
unit or attachment.
SAFETY DECALS AND
LOCATIONS
ALWAYS replace missing or damaged Safety
Decals. Refer to figure 2 for Safety Decal
locations.
HAZARDOUS SITUATION! If not
DANGER: IMMINENTLY
avoided, WILL RESULT in death or
serious injury.
HAZARDOUS SITUATION! If not
avoided, COULD RESULT in
death or serious injury.
CAUTION: POTENTIALLY
HAZARDOUS SITUATION! If not
avoided, MAY RESULT in minor or
moderate injury. It may also be
used to alert against unsafe
practices.
Involved!
Personal Safety Is
Become Alert!
Obey The Message!
The safety alert symbol is used in decals and
with this manual. Understand the safety
message. It contains important information
about personal safety.
GB-4
7
6
5
Figure2
1. Caution!
• Maximum Tongue weight: 30 Ibs.
• Maximum Trailer weight: 300 Ibs.
• Do not use hitch with bagger attached.
• Do not use on steep hills or slopes.
• Do not park on hills when trailer is
attached.
• Do not use with any ground engaging
equipment.
2. Danger!
J_
_p Avoid injury - Stay clear of
rotating parts.
OL1816
3. Danger!
Always keep feet and hands
away from rotating parts.
OL1809
Always stand clear of discharge
area. Do not direct discharge
toward other people.
®
©L1812
OL1813
4. Warning!
©L1814
0LI815
Keep people away from unit
while operating.
Shut off engine, remove key,
and read manual before you
adjust or repair unit.
NO STEP! Always keep feet
away from rotating parts.
Always stand clear of discharge
area.
Do not operate mower unless
bagger is attached or guards are
in operating position.
GB-5
5. Danger! To Avoid Serious Injury or
Death
[]] Read the operator's manual.
OL1801
6. Hot Surfaces!
DO NOT touch parts which are
hot from operation. ALWAYS
allow parts to cool.
OL1801
Q
Keep children and others away
from unit while operating.
OL1802
Never direct discharge toward
other people. Thrown objects
can cause injury.
OL1803
Look down and behind before
and while backing.
0[-1804
Never carry children.
OL1806
Go up and down slopes, not
across.
DO NOT operate on slopes over
OL1807 10°.
• If machine stops going uphill, stop
blade and back down slowly.
• Avoid sudden turns.
• Keep safety devices (guards, shields,
switches, etc.) in place and working.
• Check interlock system per manual
before use.
• Understand location and function of all
controls.
Never allow operation by untrained
persons.
Disengage PTO, stop unit and engine,
set parking brake and remove key
before making any inspections, repairs,
etc.
7. Caution!
No smoking.
iD.
(ram)
Fill fuel tanks to 2-1/2 in.
(6.35 cm) below bottom of filler
neck.
Never fill fuel tank when engine is
running, hot or unit is indoors. Never
overfill fuel tank.
Replace fuel cap securely and clean up
spilled fuel.
8. Danger!
Keep hands and feet away.
|,_ Do not operate mower unless
guards are in operating position
_--_']_j or bagger is attached.
Emission Control System
Certification Label
Tampering with emission controls and
components by unauthorized personnel may
result in severe fines or penalties. Emission
controls and components can only be
adjusted by EPA and!or CARB authorized
service centers. Contact your Ariens
Equipment Retailer concerning emission
controls and component questions.
SAFETY RULES
If unit is to be used by someone other than
original purchaser; loaned, rented or sold,
ALWAYS provide this manual and any
needed safety training before operation.
GB-6
Onlytheusercanpreventandisresponsible
foraccidentsorinjuriesoccurringto
themselves,otherpeopleorproperty.
Read,understand,andfollowallsafety
practicesinOwner/OperatorManualbefore
assembling,usingorworkingonthismower.
ALWAYSremovekeyfromignitionandwire
fromsparkplugbeforeassembly,orworking
onthisunit.
Inspectunitbeforeeachusefor:missingor
damageddecalsandshields,correctly
operatingsafetyinterlocksystem,and
deteriorationofgrasscatchers.Replaceor
repairasneeded.
ALWAYScheckoverheadandside
clearancescarefullybeforeoperation.
ALWAYSbeawareoftrafficwhencrossingor
operatingalongstreetsorcurbs.
Keepchildren,people,andpetsaway.Be
alertandshutoffunitifanyoneenterswork
area.Keepchildrenunderwatchfulcareofa
responsibleadult.
NEVERallowchildrentooperateorplayon
ornearunit.
Keepareaofoperationclearofalltoys,and
debris.Thrownobjectscancauseinjury.
Stayalertforhiddenhazards,holes,andruts.
Avoidunevenorroughterrain.DONOT
operateneardrop-offs,ditches,or
embankments.Unitcansuddenlyturnoverif
awheelisovertheedgeofaclifforditch,orif
anedgecavesin.
Dust,fog,etc.canreducevisionandcause
anaccident.Operateunitonlywhenthereis
goodvisibilityandlight.
Dataindicatesthatoperators,age60and
above,areinvolvedinalargerpercentageof
ridingmowerrelatedinjuries.These
operatorsshouldevaluatetheirabilityto
operatetheridingmowersafelyenoughto
protectthemselvesandothersfromserious
injury.
Wearadequatesafetygear,sturdyshoes,
andprotectivegloves.
Onlytrainedadultsmayoperateunit.Training
includesbeingfamiliarwithcontrolsand
actualoperation.
NEVERoperateunitafterorduringtheuseof
medication,drugsoralcohol.
NEVERallowanyonetooperatethisunit
whentheiralertnessorcoordinationis
impaired.
DONOTwearlooseclothingorjewelryand
tiebackhairthatmaygetcaughtinrotating
parts.
Protecteyes,faceandheadfromobjectsthat
maybethrownfromunit.Wearappropriate
hearingprotection.Alwayswearsafety
gogglesorsafetyglasseswithsideshields
whenoperatingmower.
Avoidsharpedges.Sharpedgescancut.
Movingpartscancutofffingersorahand.
ALWAYSkeephandsandfeetawayfromall
rotatingpartsduringoperation.Rotatingparts
cancutoffbodyparts.
ALWAYSkeephandsawayfromallpinch
points.
Startandoperateunitonlywhenseatedin
operator'sposition.Steeringcontrollevers
mustbeinneutral,PTOdisengagedand
parkingbrakesetwhenstartingengine.
ALWAYSkeepbodyandhandsawayfrom
pinholesornozzleswhichejecthydraulic
fluidunderpressure.
DONOTtouchunitpartswhichmightbehot
fromoperation.Allowpartstocoolbefore
attemptingtomaintain,adjustorservice.
NEVERplaceyourhandsoranypartofyour
bodyorclothinginsideornearanymoving
partwhileunitisrunning.
NEVERdirectdischargetowardspersonsor
property.Thrownobjectsmayricochetback
towardsoperator.ALWAYSstandclearofthe
dischargearea.
ALWAYSdisengageattachment,stopunit
andengine,removekey,engageparking
brake,andallowmovingpartstostopbefore
leavingoperator'sposition.
Useextremecautionongravelsurfaces.
DisengagePTOwhenattachmentisnotin
useandwhencrossinggravelsurfaces.
DONOToperateunitifsafetyinterlock
systemisdamagedordisabled.Checksafety
interlockbeforeeachuse.
ALWAYSremovekeytopreventunauthorized
use.
DO NOT operate at too fast a rate. Slow
down before turning.
Stop engine before removing grass catcher or
unclogging chute.
DO NOT mow on wet grass. Reduced
traction could cause sliding.
DO NOT mow with the deck access plate
open. Always make sure the access plate is
down, or secured down, with the hardware.
DO NOT try to stabilize the machine by
putting your foot on the ground.
Know the weight of loads. Limit loads to those
you can safely control and the unit can safely
handle.
GB-7
ALWAYSkeepprotectivestructures,guards
andpanelsingoodrepair,inplaceand
securelyfastened.
Donotoperatewithouteitherentiregrass
catcherorthedischargeguardinplace.
DONOToperateinreverseunlessabsolutely
necessary.ALWAYSlookdownandbehind
beforeandwhilebacking;especiallyfor
children.
Followthemanufacturer'srecommendations
forwheelweightsorcounterweightsto
improvestabilitywhenusingattachments.
NEVERcarrypassengers-especially
children-evenwithbladesoff.
Useextracarewhenapproachingblind
cornersorobjectsthatmayobscurevisionof
hiddenobstaclesandchildren.
Ifyoucannotbackupaslopeoryoufeel
uneasyonit,donotmowit.
Mowupanddownslopes,notacrossthem.
Useslowspeedonanyslope.Tiresmaylose
tractiononslopeseventhoughthebrakesare
functioningproperly.
Keepallmovementsontheslopeslow and
gradual, DO NOT make sudden changes in
speed or direction.
Use extra care while operating machines with
grass catcher or other attachments. They can
affect stability of the machine.
Avoid starting, stopping, or turning on a
slope. If tires lose traction, disengage the
blades and proceed slowly straight down the
slope.
DO NOT operate on slopes over 10° .
DO NOT park on slopes unless necessary. If
unit is parked on a slope, ALWAYS chock or
block wheels and set parking brake.
DO NOT disengage or bypass transmission
and coast downhill.
Tow only with a machine that has a hitch
designed for towing. Do not attach towed
equipment except at the hitch point.
Follow the manufacturer's recommendations
for weight limits for towed equipment and
towing on slopes.
NEVER allow children or others in or on
towed equipment.
On slopes, the weight of the towed equipment
may cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
Use extra care when loading or unloading
unit onto trailer or truck.
Secure unit chassis to transport vehicle.
NEVER secure from rods or linkages that
could be damaged.
DO NOT transport machine while engine is
running.
ALWAYS turn off power to attachment and
shut off fuel when transporting unit.
Keep unit free of grass clippings, leaves, and
other debris. Clean up oil or fuel spills.
This product is equipped with an internal
combustion type engine. DO NOT use unit on
or near any unimproved, forest-covered or
brush covered land unless exhaust system is
equipped with a spark arrester meeting
applicable local, state or federal laws. A spark
arrester, if it is used, must be maintained in
effective working order by operator.
Fuel is highly flammable and its vapors are
explosive. Handle with care. Use an
approved fuel container.
NO smoking, NO sparks, NO flames.
ALWAYS allow engine to cool before
servicing.
NEVER fill fuel tank when engine is running
or hot from operation.
NEVER fill or drain fuel tank indoors.
NEVER overfill fuel tank.
Replace fuel cap securely and clean up
spilled fuel.
NEVER fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from
your vehicle before filling.
When practical, remove gas-powered
equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then
refuel such equipment on a trailer with a
portable container, rather than from a
gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times until
fueling is complete. Do not use a nozzle lock-
open device.
If fuel is spilled on clothing, change clothing
immediately.
Avoid Electric Shock. Objects contacting both
battery terminals at the same time may result
in injury and unit damage. DO NOT reverse
battery connections.
Explosive Gases from battery can cause
death or serious injury. Poisonous battery
fluid contains sulfuric acid and its contact with
skin, eyes or clothing can cause severe
chemical burns.
NO flames, NO sparks, NO smoking near
battery.
ALWAYS wear safety glasses and protective
gear near battery. Use insulated tools.
GB-8
Batteryposts,terminalsandrelated
accessoriescontainleadandlead
compounds,chemicalsknowntotheStateof
Californiatocausecancerandreproductive
harm.Washhandsafterhandling.
ALWAYSkeepbatteriesoutofreachof
children.
Reverseconnectionsmayresultinsparks
whichcancauseseriousinjury.Always
connectpositive(+)leadofchargerto
positive(+)terminal,andnegative(-)leadto
negative(-)terminal.
ALWAYSdisconnectnegative(-)cableFIRST
andpositive(+)cableSECOND.ALWAYS
connectpositive(+)cableFIRST,and
negative(-)cableSECOND.
Afrozenbatterycanexplodeandresultin
deathorseriousinjury.DONOTchargeor
jumpstartabatterycontainingfrozenfluid.
Thawthebatterybeforeputtingonacharger
orjumpstarting.
ALWAYSkeepprotectivestructures,guards,
andpanelsingoodrepair,inplaceand
securelyfastened.NEVERmodifyorremove
safetydevices.
DONOTchangeenginegovernorsettingsor
over-speedengine.
Fumesfromengineexhaustcancauseinjury
ordeath.DONOTrunengineinanenclosed
area.Alwaysprovidegoodventilation.
ALWAYSmaintainunitinsafeoperating
condition.Damagedorwornoutmufflercan
causefireorexplosion.
Stopandinspectequipmentifyoustrikean
objectorifthereisanunusualvibration.
Repair,ifnecessary,beforerestarting.Never
makeadjustmentsorrepairswiththeengine
running.
Mowerbladesaresharpandcancutyou.
Wraptheblade(s)orweargloves,anduse
extracautionwhenservicingthem.NEVER
weldorstraightenmowerblades.
Rotationofoneblademaycauserotationof
theotherblades.
Checkbrakeoperationfrequently.Adjustand
serviceasrequired.
Keepallhardwareproperlytightened.
Storedenergyinspringscancauseinjury.
Maintainorreplacesafetyandinstruction
labels,asnecessary.
Neverstorethemachineorfuelcontainer
insideabuildingwherethereisanopen
flame,suchasawaterheater.
Shutofffuel(ifprovided)andallowengineto
coolcompletelybeforestoringinclosedarea
orcoveringunit.
Cleangrassanddebrisfromunit,especially
fromaroundmufflerandengine,tohelp
preventfires.
Forextendedstorage,cleanunitthoroughly.
SeeEngineManualforproperstorage.
Useonlyattachmentsoraccessories
designedforyourunit.
Checkattachmentcomponentsfrequently.If
wornordamaged,replacewith
manufacturer'srecommendedparts.
GB-9
_[.,."_"]::1_v_I:)_"d
,_ WARNING: AVOID INJURY. Readand understand the entire Safety
section before proceeding.
Place Discharge Chute in Operating
Position
Tools Required
Adjustable wrench
9/16" wrench
Petroleum jelly or dielectric grease.
Unpack Unit
Remove unit and all other components from
the shipping container. Engage transmission
bypass lever (see MOVING UNIT
MANUALLYon page 14). Push unit from
container onto a level surface. Disengage
transmission bypass lever.
Connect Battery
See Battery Removal and Installation on
page 21 and perform steps 2 and 3 in the
installation section.
Place Unit in Operating Position
(figure 3):
NOTE: The unit is shipped with the seat
positioned as far back as possible.
1. Tip seat forward and adjust the seat as
needed (see ADJUSTING STEERING
LEVERS on page 22).
2. Remove eccentric spacers and rotate
steering levers to the operating position.
reinstall spacers. Do not tighten.
3. Adjust steering levers (see ADJUSTING
STEERING LEVERS on page 22).
,_ WARNING: Do not operate
Prior to operating the unit, remove the
discharge chute from the transport position
and place the discharge chute in the
operating position (figure 4).
mower unless the discharge chute
is in the operating position.
Discharge Chute in Transport Position
Discharge Chute in Operating Position
Figure 3
1. Seat
2. Steering
Lever
3. Eccentric
Spacer
4. Handlebar
Brackets
Figure 4
GB - 10