Ariens 911194 User Manual

Walk Behind Lawn Mower
Owner/Operator Manual Manuel Du Propriétaire/Utilisateur
Models
911170 – LM21 Classic 911192 – LM21 Classic 911193 – LM21S Classic 911194 – LM21SW Classic
Gasoline containing up to 10% ethan ol (E10) o r up to 10% MTBE (meth yl tertia ry butyl ether) is acceptabl e for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty.
Il est possible d’utiliser de l’essence contenant jusq u’à 10% d’éthanol (E10) ou 10% de MTBE (éther méthyl-tertiobutylique) su r cette machine. L’utilisation d’une ess ence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie.
ENGLISH
FRANÇAIS
04502200 2/12
Printed in USA

TABLE OF CONTENTS

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . 9
Controls and Features. . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance. . . . . . . . . . . . . . . . . . . . . 17
Service and Adjustments . . . . . . . . . . 20

INTRODUCTION

Storage . . . . . . . . . . . . . . . . . . . . . . . . . 24
Trouble s hooting. . . . . . . . . . . . . . . . . . 25
Service Parts . . . . . . . . . . . . . . . . . . . . 26
Accessories . . . . . . . . . . . . . . . . . . . . . 26
Specifications . . . . . . . . . . . . . . . . . . . 27
Warranty. . . . . . . . . . . . . . . . . . . . . . . . 28
NON-ENGLISH MANUALS
Manuals in languages other than English may be obtained from your Dealer. Visit your dealer or www.ariens.com fo r a li st of languages available for your equipment. Visit your dealer or www.ariens.com fo r a li st of languages available for your
equipment. Manuals printed in languages other than
English are also available as a free download on our website:
http://www.ariens.com
MANUALES EN IDIOMAS DIFERENTES DEL INGLES
Puede obtener manuales en idiomas diferentes del inglés en su distribuidor. Visite a su distribuidor o vaya a www.ariens.eu para obtener una lista de idiomas disponibles para su equipo.
Visite a su distribuidor o vaya a www.ariens.com para obtener una
lista de idiomas disponibles para su equipo. También puede imprimir manuales en
idiomas diferentes del inglés descargándolos gratuitamente de nuestra página Web:
http://www.ariens.com
MANUELS NON ANGLAIS
Des manuels dans différentes langues sont disponibles chez votre revendeur. Rendez-vous chez votre revendeur ou allez sur le site ariens.com pour consulter la liste des langues disponibles pour votre équipement.
Rendez-vous chez votre revendeur ou allez sur le site www.ariens.com pour consulter la liste des langues disponibles pour votre équipement.
Les manuels imprimés dans des langues différentes de l’anglais sont également disponibles en téléchargement gratuit sur notre site Web :
http://www.ariens.com
THE MANUAL
Before using the unit, carefully and completely read your manuals. The contents will give you an understanding of safety instructions and controls during normal operation and maintenance.
All reference to left, right, front, or rear are given from the operator’s position, facing the direction of forward travel.
ENGINE MANUAL
The engine on this unit is covered by a separate manual specific to the engine. This manual is included in the literature package that shipped with the unit. Refer to this manual for engine service recommendations. If the engine manual is not available, contact the engine manufacturer for a replacement manual.
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration form in the unit literature package. They are also printed on a serial number label, located on the frame of your unit (Figure 1).
GB - 2
• Record Unit Model and Serial numbers
Figure 1
OM1600
Unit Serial Number Label
here:
• Record Engine Model & Serial numbers here:
PRODUCT REGISTRATION
The Ariens dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If the Dealer does not register your product, please fill out, sign and return the product registration card to Ariens or go to www.ariens.com on the internet.
DEALER DELIVERY
Dealer should:
1. Check that all assembly and adjustments have been properly completed.
2. Fill out Original Purchaser Registration Card and return the card to Ariens.
3. Explain Ariens Limited Warranty Policy.
4. Explain recommended lubrication and maintenance. Advise customer on adjustments. Remind customer to change oil in 4 cycle engine crankcase after first five (5) hours of operation.
5. Instruct customer on controls and operation of unit. Discuss and emphasize the Safety Rules. Give customer Owner/Operator, Parts, and Engine manuals. Advise customer to thoroughly read and understand them.
DISCLAIMER
Ariens reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation.The descriptions and specifications contained in this manual were in effect at printing. Equipment described within this manual may be optional. Some illustrations may not apply to your unit.
UNAUTHORIZED REPLACEMENT PARTS
Use only Ariens replacement parts. Replacing any part on this vehicle with anything other than an Ariens authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Ariens disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. To locate your nearest Ariens Dealer, go to www.Ariens.com on the internet.
GB - 3

SAFETY

WARNING: This cutting machine
is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.
Slopes are a major factor related to slip and fall accidents. Operation on all slopes requires extra caution.
Tragic accidents can occur if the operator is not alert to the presence of children. Never assume that children will remain where you last saw them.
Gasoline is extremely flammable and the vapors are explosive, handle with care.
Stop unit and engine, remove key (if equipped) and allow moving parts to stop before leaving operator’s position.
SAFETY ALERTS
Look for these symbols to point out important safety precautions. They mean:
Attention! Personal Safety Is
Involved! Become Alert! Obey The Message!
The safety alert symbols above and signal words below are used on decals and in this manual.
Read and understand all safety messages.
CAUTION: POTENTIALLY HAZARDOUS SITUATION! If not avoided, MAY RESUL T in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTATIONS
NOTE: General reference information for
proper operation and maintenance practices. IMPORTANT: Specific procedures or
information required to prevent damage to unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions, for the benefit of yourself and others. Understand and follow all safety messages. Be alert to unsafe conditions and the possibility of minor, moderate, or serious injury or death. Learn applicable rules and laws in your area.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller on safe and proper operation. If anyone other than the original purchaser will use the unit, ALWAYS provide this manual and any needed safety training before operation.
DANGER: IMMINENTLY HAZARDOUS SITUATION! If not avoided, WILL RESULT in death or serious injury.
WARNING: POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury.
GB - 4
SAFETY DECALS AND
1
2
3
OM3181
Figure 2
OL1801
OL4370
OL0910
OL4540
OL3030
LOCATIONS
ALWAYS replace missing or damaged safety decals. Refer to Figure 2 for safety decal locations.
1. DANGER!
TO AVOID SERIOUS INJURY OR DEATH
Read the operator’s manual.
Keep children and others away from unit while operating.
Go across slopes, not up and down.
Look down and behind before and while moving backward.
Do not park on a slope unless chocked or blocked.
Do not allow operation of machine by untrained personnel.
2. DANGER!
KEEP HANDS AND FEET AWAY
Do not operate mower unless guards are in operating position or bagger is attached.
3. CAUTION!
Bag is subject to wear and deterioration.
Check bag frequently, replace when necessary.
Use original bag to comply with safety specifications.
EMISSION CONTROL SYSTEM
This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an Ariens Company dealer or an authorized engine manufacturer's service center. Contact your Ariens Company Equipment Retailer concerning emission controls and component questions.
SAFETY RULES
If unit is to be used by someone other than Never direct discharge toward other people. Thrown objects can cause injury.
Do not operate mower unless guards are in operating position or entire bagger is attached.
Keep safety devices (guards, shields, switches, etc.) in place and working.
original purchaser; loaned, rented or sold,
ALWAYS provide this manual and any
needed safety training before operation.
Learn applicable rules and laws in your area,
including those that may restrict the age of
the operator.
Read, understand and follow all safety
practices in Owner/Operator Manual before
beginning assembly. Failure to follow
instructions could result in personal injury
and/or damage to unit.
If the operator or the mechanic cannot read
the manual, it is the owner’s responsibility to
explain it to them. Only the user can prevent
and is responsible for accidents or injuries
occurring to themselves, other people or
property.
GB - 5
ALWAYS remove key (if equipped) and disconnect wire from spark plug before assembly. Unintentional engine start up can cause death or serious injury.
Complete a walk around inspection of unit and work area to understand:
work area
your unit
all safety decals.
Clear work area of stones, sticks, wire and foreign objects which might be picked up and thrown. Tall grass can hide obstacles.
Know the work area. Stay alert for holes, rocks, rough terrain and hidden hazards.
Keep away from drop-offs, ditches, or embankments that could cause operator to lose footing or control of unit.
ALWA YS be aware of traffic when operating along streets or curbs.
Keep work area clear of all persons, children and pets.
Keep children out of the work area and under the watchful care of a responsible adult.
ALWA YS operate unit when there is good visibility and light.
DO NOT mow wet grass. ALWA YS be sure of your footing. Keep a firm
hold on handlebar. Walk, NEVER run. Engine/blade control feature on mower stops
engine and blade within 3 seconds whenever operator releases handlebar. Check this feature frequently. If feature fails to operate, disconnect spark plug wire and adjust or have it repaired before using unit.
Only trained adults may operate or service unit. Training includes actual operation. The owner is responsible for training users.
NEVER operate after or during the use of medication, drugs or alcohol. Unit requires complete and unimpaired attention.
NEVER allow children to use or service mower.
ALWAYS keep hands and feet away from rotating parts. Rotating parts can cut off body parts.
ALWA YS keep hands away fr om pinch points. Fumes from engine exhaust can cause death
or serious injury. DO NOT run engine in an enclosed area.
ALWAYS protect eyes, face, and body with adequate safety gear and protective clothes. Wear sturdy footwear, gloves, a hard hat and safety goggles or safety glasses with side shields while operating mower.
Wear appropriate hearing protection.
NEVER operate mower barefoot or when
wearing open sandals or canvas shoes.
NEVER wear loose clothes, long hair or
jewelry that may get caught in rotating parts.
ALWAYS stand clear of discharge when
operating unit.
NEVER direct discharge toward bystanders.
Operator is responsible for bystander safety.
DO NOT touch hot parts. Allow parts to cool.
Keep safety devices or guards in place and
functioning properly. NEVER modify or
remove safety devices.
Read, understand, and follow all instructions
in the manual and on the machine before
starting. Understand:
How to operate all controls
The functions of all controls
How to STOP in an emergency.
DO NOT attempt to start your engine until
you know what the controls do and how they
work.
DO NOT tilt mower when starting it.
Keep feet away when starting engine.
DO NOT start the engine or operate mower
without side discharge cover or side
discharge deflector installed.
Never leave a running unit unattended.
Take all possible precautions when leaving
unit unattended.
ALWAYS shut off engine, remove key
(electric start models) and disconnect spark
plug wire to prevent accidental starting or
unauthorized use.
Stop engine if anyone enters the work area.
NEVER attempt to make any adjustments to
unit while engine is running (except where
specifically recommended). Stop engine,
remove key (electric start models) and wait
for all moving parts to stop before servicing.
DO NOT make cutting height wheel
adjustments while the engine is running.
If you strike an object, or if equipment
vibrates abnormally, stop engine at once, wait
for moving parts to stop and disconnect wire
from spark plug. Repair any damage before
restarting unit.
Keep rear door closed when engine is
running unless the grass bag is in place.
Stop engine before removing and emptying
grass bag.
When mulching or bagging, ALWAYS install
discharge cover.
When side discharging, ALWAYS install side
discharge deflector.
GB - 6
ALWAYS shut off engine, allow blade to stop and disconnect spark plug wire before clearing clogs or cleaning unit.
Check grass bag for wear, damage, and/or deterioration. Replace only with Ariens original equipment replacement parts for safety.
To reduce fire hazard and overheating, keep equipment free of grass, leaves, debris or excessive lubricants.
Use extra care when approaching blind corners, shrubs, trees, or other objects which may obscure vision.
DO NOT mow at too fast a rate. DO NOT change engine governor setting or over­speed the engine.
Do not operate mower on gravel or loose material such as sand. Stop mower when crossing drives, walks, or roads to prevent damage or injury from thrown objects.
DO NOT pull mower backwards unless absolutely necessary. Look down and back, especially for small children, before and while moving backwards.
On self-propelled models, releasing wheel drive control must stop mower’s forward movement. If this feature fails to operate, disconnect spark plug wire and repair before using unit.
On self-propelled models, wheel drive must be disengaged when starting engine.
DO NOT operate on steep slopes. NEVER leave unit unattended on a slope.
Chock wheels if parking on a slope. Mow across the face of slopes, never up and
down. Be especially cautious when changing direction on slopes.
This product is equipped with an internal combustion engine. DO NOT use on or near any unimproved, forest or brush covered land unless the exhaust system is equipped with a spark arrestor meeting applicable local, state or federal laws. A spark arrestor, if used, must be maintained in effective working order by the operator. See your Ariens Dealer or engine manufacturer’s service center.
Emission Control System Certification Label
NOTE: Tampering with emission controls and
components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by EPA and/or CARB authorized service centers. Contact your Ariens Equipment Retailer concerning emission controls and component questions.
Fuel is highly flammable and its vapors can
explode. ONLY use approved fuel containers.
•NO Smoking!
•NO Sparks!
•NO Flames!
Allow engine to cool before filling fuel tank.
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock­open device.
Check fuel supply before starting engine. DO NOT fill gasoline tank indoors, when
engine is running, or while engine is hot. Allow engine to cool several minutes before
removing fuel cap. DO NOT overfill. Allow about 1/4" (6 mm) of
tank space for fuel expansion. Replace gasoline tank cap securely and
clean any spilled fuel before starting engine. If fuel is spilled on clothing, change clothing
immediately. NEVER store fuel inside where there is an
open flame, such as a water heater. ALWAYS drain fuel outdoors away from
ignition sources. ALWAYS shut off engine, and remove key,
and close fuel shutoff valve when transporting unit on a truck or trailer.
Avoid Electric Shock. DO NOT disconnect wire from spark plug while engine is running.
Do NOT put battery in fire or mutilate. Explosive Gases! NO flames, NO sparks, NO smoking, near
battery. Poisonous battery fluid contains sulfuric acid.
Contact with skin, eyes or clothing can cause severe chemical burns.
ALWAYS wear safety glasses and protective gear near battery.
ALWAYS keep batteries out of reach of children.
GB - 7
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Charge batteries in an open, well-ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting battery. Wear protective clothing and use insulated tools.
Accidental engine start up can cause death or serious injury. Except where specifically recommended, ALWAYS stop engine, remove key (electric start models), wait for moving parts to stop, allow parts to cool and disconnect spark plug wire before inspecting, servicing, adjusting or repairing unit.
Keep mower free of grass, leaves, or other debris build-up.
Keep equipment in good condition. Maintain or replace safety and instruction
labels, as necessary. Follow engine manufacturer’s safety
instruction when servicing engine. Check all hardware at regular intervals,
especially blade attachment bolts. Keep all hardware properly tightened.
An extension spring, when extended, stores energy and can be dangerous. Always use tools specifically designed for installing or removing an extension spring. Always compress or extend springs slowly.
Before tipping unit, remove fuel and battery (if equipped).
Use extra care when loading or unloading unit onto trailer or truck.
Ensure all wheel blocks, jack stands and tie downs will support unit during maintenance.
Replace worn-out mufflers immediately. Continued use could result in fire or explosion.
Sharp edges can cut or amputate fingers or a hand. Wrap blade or wear sturdy gloves to service.
Only replace blades. NEVER straighten or weld blades.
Use only replacement parts designed for your unit. See your Ariens Dealer.
Allow engine to cool before storing in any enclosure.
ALW AYS clean unit before extended storage. See engine manual for proper storage.
DO NOT store unit inside a building with fuel in the fuel tank where any ignition sources are present.
Use only accessories which have been approved by Ariens and are properly installed.
Use only accessories or attachments that are designed for your unit and that can be used safely on your terrain.
Check attachments frequently and replace worn or damaged components with manufacturer’s recommended parts.
GB - 8
CAUTION: AVOID INJURY. Read
Figure 3
1. Mower Unit
2. Side Discharge Cover
3. Side Discharge Deflector
4. Literature Pac k
5. Mulch Plug
6. G rass Bag
1
2
3
4
5
6
OM3190
and understand the entire Safety section before proceeding.
CARTON CONTENTS

ASSEMBLY

ASSEMBLY
1. Unfold and adjust handlebar. See HANDLEBAR HEIGHT on page 20.
NOTE: DO NOT bend the speed control rod (if equipped) when unfolding the handlebars.
2. Fill engine crankcase with oil. See engine manual.
3. Set-up mower for bagging, side discharge or mulching. See MOWER SET-UP on page 14.
4. Fill fuel tank. See FILLING THE FU EL TANK on page 14.
5. Connect spark plug wire.
6. Check the engine/blade control feature. Try starting the engine without the engine/blade control held against the handlebar. Engine must not start. If engine starts, stop engine and bring the unit to your dealer for adjustment or repair.
GB - 9

CONTROLS AND FEATURES

Figure 4
1
7
15
16
1
2
4
3
5
6
7
13
9
8
14
10
11
18
19
3
6
10
13
9
11
12
11
14
11
17
18
12
5
OM3195
2
7
19
8
17
1. Engine/Blade Control
2. Wheel Drive Control (911193, 194)
3. Adjustable and Folding Handlebars
4. Swivel Wheel Lock (911194)
5. Gra ss Bag
6. Rear Door
7. Fuel Tank and Cap
8. Height Adjustment Pins (911194)
9. Muffler and Muffler Guard
10. Oil Fill/Dipstick
11. Cutting Height Levers (2 Rear Wheel Adjusters, 2 Front Wheel Adjusters)
12. Primer Bulb (911192, 193, 194)
13. Air Filter
14. Side Discharge Cover
15. Side Discharge Deflector
16. Mulchmaster™ Plug
17. Handlebar Adjustment Holes
18. Recoil Starter Handle
19. Speed Control Rod (911193, 194)
GB - 10

OPERATION

STOP
START and RUN
CONTROLS AND FEATURES
See Figure 4 for locations.
WARNING: Improper operation can lead to injury. Learn what the controls do and how they work. Thoroughly read and understand entire Operator Manual.
CAUTION: AVOID INJURY. Read and understand the entire Safety section before proceeding.
Engine/Blade Control
CAUTION: Check function of
Engine/Blade Control regularly. Improper function of control could cause injury.
The engine/blade control must be held against the handlebar to start the engine and blade.
Engine/blade control feature on mower stops engine and blade within 3 seconds whenever operator releases handlebar. Check this feature frequently. If feature fails to operate, disconnect spark plug wire and adjust or have it repaired before using unit.
Handlebar
Adjust handlebar to a safe and comfortable height. See HANDLEBAR HEIGHT on page 20.
Recoil Starter Handle
When pulled, handle will turn engine over.
CUTTING HEIGHT ADJUSTMENT
DANGER: Avoid injury from
rotating blade. ALWAYS shut off engine before adjusting cutting height.
CAUTION: On self-propelled models, both rear wheels must be set at same height or traction drive may not work properly.
GB - 11
Standard Models
High
HighLow
Figure 5
1. Cutting Height Lever
1
1
OM0165
Front
Rear
Low
Figure 6
1. Cutting Height Lever
2. Height Adjuster Pin
3. Key Ring
1
2
3
Rear
Front
High
Low
OM1270
T o change cutting height, move cutting height levers one notch at a time on each wheel to set desired height (Figure 5).
NOTE: Each wheel on mower must be set at the same height for a level cut.
Swivel Wheel Models (911194)
To change front wheel cutting height, insert height adjuster pin into the holes that match the desired cutting height and fasten with key ring (Figure 6).
To change rear wheel cutting height, move cutting height levers one notch at a time to set the desired cutting height.
OPTIONAL CONTROLS
Primer Bulb (911192, 193, 194)
Push the primer bulb in to add fuel for easier engine start.
GB - 12
Speed Control (self-propelled
Figure 7
Fast – Push rod all the way forward.
Slow – Pull rod all the way rearward.
STOP
GO
OM1240
models)
Speed control rod changes the mower’s forward travel speeds.
Wheel Drive Control (self-propelled models)
CAUTION: Unit will move forward
at engine start if wheel drive control is engaged. ALWAYS release wheel drive control before starting unit.
NOTE: Engine must be running for wheel drive to propel unit.
To drive forward: Slowly squeeze and hold wheel drive control
against handlebar. To stop: Release wheel drive control.
Swivel Wheel Lock (911194)
Start mowing slowly and use speed control rod to gradually increase speed to a safe, comfortable walking pace.
Speed control rod should hold the desired speed. If not, adjust speed control bell crank. (See SPEED CONTROL BELL CRANK on page 23.)
CAUTION: Avoid loss of control. Lock swivel wheels when mowing on a slope or hill. Do not mow on steep slopes.
To hold wheel straight:
1. Push swivel wheel lock forward.
2. Push unit forward until wheel locks in place.
To allow wheel to swivel:
1. Pull swivel wheel lock back.
GB - 13
FILLING THE FUEL TANK
Lock - Wheel Held Straight
Unlock - Wheel Swivels
OM1700
GASOLINE
IMPORTANT: ALWAYS use gasoline that
meets the following guidelines:
Clean, fresh gasoline.
A minimum of 87 octane/87 AKI (91 RON). High altitude use may require a different octane. Consult your engine manual.
Gasoline with up to 10% ethanol (gasohol) or up to 15% MTBE (methyl tertiary butyl ether) is acceptable.
Use of any gasoline other than those approved above may void the engine warranty. If the pumps are not marked for the content of alcohol or ethers, check ethanol and MTBE levels with the fuel supplier.
Do not modify the fuel system to use different fuels.
Never mix oil and gasoline.
NOTE: All gasoline is not the same. If the engine experiences starting or performance problems after using a new gasoline, switch to a different fuel provider or fuel brand.
IMPORTANT: Excessively oxygenated or reformulated fuels (fuels blended with alcohols or ethers) can damage the fuel system or cause performance problems. If any undesirable operating problems occur, use a gasoline with a lower percentage of alcohol or ether.
Fuel Stabilizer
Gasoline left in the fuel system for extended periods without a stabilizer will deteriorate, resulting in gum deposits in the system. These deposits can damage the carburetor and the fuel hoses, filter and tank. Prevent deposits from forming in the fuel system during storage by adding a quality fuel stabilizer to the fuel. Follow the recommended mix ratio found on the fuel stabilizer container.
To add fuel to fuel tank:
1. Put unit in open or well-ventilated area.
2. Stop engine and allow to cool.
3. Clean fuel cap and surrounding area.
4. Remove cap.
IMPORTANT: See engine manual for correct type and grade of fuel.
5. Fill fuel tank. (see SPECIFICATIONS on page 27page 27 for tank capacity.) Do not overfill.
6. Replace fuel cap and tighten.
7. ALWAYS clean any spilled fuel.
MOWER SET-UP
CAUTION: DO NOT operate
mower unless either side discharge cover or side discharge deflector is installed. Thrown objects may cause damage or injury. Never operate unit with rear door open unless grass bag is in place.
CAUTION: If clog or obstruction prevents grass flow, release engine/blade control and disconnect spark plug wire before attempting to clear away any clogs.
GB - 14
To Bag
Figure 8
Side Discharge Cover
Figure 9
Side Discharge Deflector
Figure 10
Mulchmaster Plug
CAUTION: Check grass bag frequently for wear or deterioration. Replace worn or damaged bag with Ariens original equipment replacement bag only.
1. Shut off unit.
2. Install side discharge cover.
3. Lift rear door.
4. Hook grass bag frame on mounting flange.
5. Lower rear door.
If necessary, lift rear of grass bag frame to lock in position.
There should be no openings between bag and mounting surface after installing bag. If necessary, clear debris from bag mounting surface.
Grass Bag Removal
1. Shut off unit.
2. Lift rear door.
3. Use handle to lift bag off mounting flange.
4. Close rear door.
NOTE: Empty grass bag and clean mower pan after each use. DO NOT allow grass clumps or a grass coating to collect inside of grass bag or mower pan. Remove grass bag from mower, wash bag with hose and allow to dry.
To Side Discharge
1. Shut off unit.
2. Remove grass bag.
3. Install Mulchmaster plug (see below).
4. Remove side discharge cover and keep hardware.
5. Attach side discharge deflector to studs on mower. Make sure deflector covers discharge opening.
6. Secure with cover hardware from step 4.
To Mulch
1. Shut off unit.
2. Remove grass bag and install side discharge cover.
3. Open rear door and insert Mulchmaster plug with the beveled face to the left.
4. Close rear door.
NOTE: Rear door must close flush. NOTE: For maximum mulching performance,
install the Mulchmaster Mulching Kit. See Accessories.
GB - 15
EMERGENCY STOPPING
To stop the mower in an emergency:
1. Release the engine/blade control.
2. Release the wheel drive control (self­propelled models).
3. Allow all moving parts to stop before leaving operator’s position.
STARTING AND SHUT OFF
WARNING: Improper operation
can lead to injury. Learn what the controls do and how they work. Thoroughly read and understand entire Operator Manual.
See Figure 4 for all Controls and Features. NOTE: Start engine on a level surface that is
free of debris.
Manual Start
1. Check each item under Before Each Use in the MAINTENANCE SCHEDULE on page 17.
2. For engines with a primer, push primer bulb 2 or 3 times for a cold engine.
NOTE: It is unnecessary to prime or choke a warm engine.
3. For engines with a throttle, place throttle control in the choke position. Once the engine has started, place throttle in the high speed detent.
4. With engine/blade control held against the handlebar, grasp starter handle and pull rope slowly until it pulls harder. This is the compression stroke. Let rope rewind slowly.
5. Pull rope with rapid continuous full arm stroke to start engine. Allow rope to rewind slowly.
IMPORTANT: DO NOT let starter handle snap against bracket.
6. Repeat steps 4 and 5 until engine starts. (If engine does not start, see TROUBLESHOOTING on page 25.)
Shut Off
1. Release wheel drive control and allow unit to stop completely (self-propelled models).
2. Release engine/blade control.
Mowing Tips
Cut grass when it is dry. Keep mower blades sharp. Do not set cutting height too low. For tall
grass, mow twice. Do not mow too fast. Mow with engine at full throttle. Discharge
clippings into areas already cut. Vary cutting pattern with each mowing. NOTE: To prevent dirt and grass from
collecting on mower pan, avoid operating over bare ground with only patches of grass.
Mulching Tips
For best mulching performance, cut no more than 1 inch (2.54 cm) of grass per cutting.
GB - 16

MAINTENANCE

CAUTION: AVOID INJURY. Read
and understand the entire Safety section before proceeding.
Ariens Dealers will provide any service, parts or adjustments which may be required to keep your unit operating at peak efficiency. Should engine require service, contact an Ariens Dealer or an authorized engine manufacturer's service center.

MAINTENANCE SCHEDULE

NOTE: Some working conditions (heavy
loads, high ambient temperatures, dusty conditions, or airborne debris) may require more frequent service.
See engine manual for further maintenance and troubleshooting information.
MAINTENANCE
SCHEDULE
Service Performed
Check Engine/Blade Control
Check Wheel Drive Control
Check Grass Bag
Clean Unit • Check Engine
Oil Check Mower
Blade Check Drive
Belt Check
Fasteners Check Air
Cleaner Change
Engine Oil Change
Engine Oil Filter
General Lubrication
Check Spark Plug
Check Engine Cooling
Check Muffler
After first 5 Hours of operation.
Before
Each
Use
25
hrs50hrs
••
••
100
*
hrs
CHECK ENGINE/BLADE CONTROL
The engine and blade must stop within 3 seconds after releasing the control. If the engine and blade continue to run, adjust or repair control immediately.
GB - 17
CHECK WHEEL DRIVE CONTROL
Figure 11
1. Square Corner
2. Cutting Edge
3. Air Lift
4. Air Lift Erosion
Sharpen to This Pattern
DO NOT Sharpen to This Pattern
DISCARD If More Than 1/2 in. (1.27 cm)
2
1
3
2
3
4
OT0792
(Self-Propelled Models)
The unit must stop quickly and completely when the control is released. Adjust or repair if necessary. See WHEEL DRIVE CONTROL ADJUSTMENT on page 22.
CHECK GRASS BAG
Check grass bag frequently for wear or deterioration. Replace worn or damaged bag with an Ariens original equipment replacement bag only.
CLEAN UNIT
Before each use clean unit, muffler and engine surfaces of debris, oil or fuel spills to ensure proper cooling and prevent fires.
CHECK ENGINE OIL
IMPORTANT: Maintain proper oil level at all
times or engine damage will result. Check the level of the engine crankcase oil
before each use. Make sure engine is level when checking oil.
See engine manual for instructions.
CHECK MOWER BLADE
See Figure 11. Check blade mounting: blade must be secure
and bolt torqued to 37.5 – 50 lbf-ft (51 – 68 N•m) (bolt should fully compress lock washer).Check blade for nicks and dull cutting edges. Sharpen if necessary.
Check blade for rounded or broken ends, thinned metal or other damage. Replace if necessary.
NOTE: Blades should be sharpened and balanced professionally. Contact your Ariens Dealer.
To remov e blade:
1. Stop engine, wait for all moving parts to stop, and disconnect spark plug wire.
2. Block blade to prevent rotation.
3. Remove bolt, lock washer, flat washer and blade from shaft.
To install blade:
1. Replace blade, flat washer, lock washer and bolt on shaft.
2. Torque bolt to 37.5 – 50lbf-ft (51 – 68 N•m) (bolt should fully compress lock washer).
3. Connect spark plug wire.
Sharpen the Mower Blades
CAUTION: DO NOT sharpen
mower blades while on unit. An imbalanced mower blade will cause excessive vibration and eventual damage to unit. Check mower blade balance before reinstalling blades.
NEVER weld or straighten bent blades.
1. Remove mower blade from unit.
Discard mower blade if:
More than 1/2 in. (1.27 cm) of metal is removed.Air lifts become eroded.
Blade is bent or broken.
2. Sharpen mower blade by removing an equal amount of material from each end of mower blade. DO NOT change angle of cutting edge or round the corner of the mower blade.
GB - 18
3. Check mowe r blade balance.
Figure 12
OA0013
Bolt
Blade
Lube Fitting
Figure 13
OM1282
Slide mower blade on an unthreaded bolt. A balanced blade should remain in a horizontal position. If either end of mower blade moves downward, sharpen the heavy end until blade is balanced (Figure 12).
4. Install mower blade on unit.
5. Tighten the bolts to a torque of 37.5 ­50 lbf-ft (51-68 N•m).
T
CHECK DRIVE BELT
(Self-Propelled Models)
Check drive belt and replace if worn or damaged. See DRIVE BELT REPLACEMENT on page 20.
CHECK FASTENERS
Check all fasteners for proper tightness. Pay special attention to blade hardware and all guards, shields and safety devices.
CHECK AIR CLEANER
See engine manual for specific information.
CHANGE ENGINE OIL
IMPORTANT: Change engine crankcase oil
after first five (5) hours of operation. Then change oil after every 25 hours of operation.
Refer to engine manual for instructions and proper oil type.
IMPORTANT: Proper oil level must be maintained at all times or engine damage will result. DO NOT overfill. Be sure engine is level when adding oil.
GENERAL LUBRICATION
Swivel Wheels (911194)
See Figure 13. Use Mix Hi-T emp Grease or equivalent on the
lube fittings. Order P/N: 00036800 - 3 pack of 3 oz. cartridges.
CHECK SPARK PLUG
Spark plug should be replaced every 100 hours of operation or each year.
NOTE: Loose spark plug wire terminals can cause sparking. Replace terminal if damaged.
CHECK ENGINE COOLING
WARNING: HOT SURFACES can
cause death or serious injury. DO NOT TOUCH parts which are hot from operation. ALWAYS allow parts to cool.
To prevent overheating, air must circulate freely around the cooling fins, cylinder head and block.
Every 100 hours of operation or yearly (more often if conditions require) remove blower housing and clean cooling fins. See engine manual for instructions.
CHECK MUFFLER
Check muffler for debris, cracks, wear, or other damage.
CAUTION: Replace worn-out mufflers immediately. Continued use could result in fire or explosion.
GB - 19

SERVICE AND ADJUSTMENTS

Figure 14
Pin
Hole
OM1800
Figure 15
1. Blade
2. Idler
3. Drive Sheave
4. Drive Belt
5. Engine Pulley
6. Bolt , Lock Washer & Flat Washer
5
6
1
2
3
4
CAUTION: AVOID INJURY. Read and understand the entire Safety section before proceeding.
SERVICE POSITION
Put unit into service position for easy access to underneath the deck.
CAUTION: Av oid fuel spills. Follow steps below to help prevent fuel spills. If fuel leaks into air cleaner, replace air cleaner. AL WAYS clean up any spilled fuel.
1. Place unit on a flat, level surface.
2. Disconnect spark plug wire.
3. Remove fuel cap, place a piece of plastic bag over the opening and tighten cap securely.
4. Tip unit onto right side. Make sure unit i s secure and will not tip over.
IMPORTANT: Remove plastic from fuel cap after unit is upright and service is complete.
HANDLEBAR HEIGHT
To adjust (Figure 14):
1. Place a hole at the bottom of the braces over the pins on the bracket.
NOTE: To fold handlebars flat for storage, pull the speed control rod (if equipped) all the way back, disconnect braces from support bracket, and fold handlebar forward. Do not bend speed control rod.
DRIVE BELT REPLACEMENT
(Self-Propelled Models)
To remove drive belt:
1. Disconnect spark plug wire.
2. Set the right rear wheel to its lowest cutting height, and the left rear wheel to the third cutting height. This position provides clearance between friction disc and drive sheave.
3. Remove belt from the idler, then the drive sheave, and finally, the engine pulley (Figure 15).
4. Pull belt through opening under mower pan and over blade.
5. Make sure the idler pulley turns and the idler arm moves freely.
6. Reinstall drive belt in reverse order.
IMPORTANT: Be sure the belt seats in sheave and pulley grooves with the idler touching the back (flat) side of belt.
7. Adjust rear wheels to the same cutting height.
GB - 20
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