A.R.I. Water loss reduction User Manual

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UFR (Unmeasured-Flow Reducer) – Instructions for Installation.
General – The "UFR - Unmeasured-Flow Reducer" should be installed in line, either in a horizontal or vertical position, before or after the water meter. It is very important that the UFR is installed so that the arrow on the UFR is in the direction of water flow. The UFR - Unmeasured-Flow Reducer, does not require regular maintenance.
Options for installation (by model):
2. UFRs, with threaded male or female connections on either side of the UFR, can be installed directly to the piping.
Installation instructions:
1. Installation of the UFR with a union nut connection directly to the water meter:
A. Close the shut off valves upstream and downstream of the region that the
UFR is to be installed.
B. Match the direction of the arrow on the UFR with the normal direction of
water flow in the piping.
C. Connect the UFR’s male or female threaded connections to the piping, seal
using a sealant that is generally used for potable water systems.
D. Insert the attached seal (fiber, rubber or plastic) into the union nut of the
UFR, connect the union nut to the water meter, and tighten the union nut to the water meter.
E. Open the shut off valves upstream and downstream and check for seal
tightness.
Figure 1 Connection of UFR with union nut connection, downstream of the wate r meter.
Figure 2 – Connection of UFR with union nut connection, upstream of the water meter.
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2. Installation of the UFR with threaded male or female connections directly into the piping:
A. Close the shut off valves upstream and downstream of the region that the
UFR is to be installed.
B. Match the direction of the arrow on the UFR with the normal direction of
water flow in the piping.
C. Connect the UFR with threaded male or female connections, or to the piping
or shut off valve or water meter coupling. Use sealants that are generally used in potable water systems.
D. Open the shut off valves upstream and downstream and check for seal
tightness.
Figure 3 – Connection of UFR with threaded male or female connections, downstream of the water meter.
Figure 4 – Connection of UFR with threaded male or female connections, upstream of the water meter directly to the shut off valve and water meter coupling.
Prevention of malfunctions in the product during installation:
1. Rinse the pipe that you intend to attach the UFR to, in order to prevent large bodies from entering the UFR.
2. Make sure not to let any sealant enter the UFR, especially the sealing region inside the UFR.
3. Make sure to tighten the UFR using an appropriate wrench on the hexagon flats only.
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Troubleshooting: Problem Possible causes Solutions.
No flow in the line 1. Shut off valves have not
been opened after installation.
2. The product is installed the wrong way round (against the flow direction).
3. Mains pressure is less than 1 bar.
There is a leak in the house but the UFR is not working.
Leak between the two parts of the UFR
1. There is a lot of air in the system following the installation.
2. The leak in the house is more than 30 liters per hour (cumulative).
3. Sealant has entered the sealing area of the UFR.
The UFR has opened up and the O-ring no longer seals.
1. Check shut off valves.
2. Check direction of the product, and if necessary invert it in accordance with the flow direction.
3. The UFR requires a minimum mains pressure of 1 bar to work normally.
1. Purge air from the system by opening the taps in the house and check again.
2. At more than 30 liters per hour, the UFR stops working, so there is no problem.
3. Remove the UFR from the line and clean out the sealant.
Tighten the two parts of the UFR, open the water pressure again, and check for leaks.
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