Samuel Bunk Shorty Bed
Assembly Instructions - Please keep for future reference 162/4131
188/9299
170/8253
IMPORTANT NOTE:
The top surface of the mattress
should not come above this line.
Dimensions
Width - 181cm
Depth - 82cm
Height - 160cm
Important
If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400800
- Please read these instructions fully before starting assembly
Issue 1 - 18/10/13
Safety and Care Advice
Important - Please read these instructions fully before starting assembly
• Because of the size of this unit,
it is recommended to assemble it
in the room intended for use.
• Do not discard any of the
packaging until you have
checked that you have all the
parts and the pack of fittings.
• Check you have all the
components and tools listed on
page 2 and 3.
• Remove all fittings from the
plastic bags and separate them
into their groups.
Warnings
• READ CAREFULLY - RETAIN
FOR FUTURE REFERENCE
• Regularly check and ensure
that all bolts and fittings are
tightened properly.
• Always use the ladder for
entering and leaving the upper
bunk.
• The recommended mattress
size is L1750 x W750 mm.
• Ensure thickness of mattress
does not exceed 220 mm.
• Refrain from using the bunk
bed if any structural part is
broken or missing.
• Keep children and animals
away from the work area, small
parts could choke if swallowed.
• Make sure you have enough
space to layout the parts before
starting.
• Assemble this product on a flat
surface.
• Assemble all parts loosely
before tightening any bolts.
• At least 2 people are required
to assemble this product.
• Please prohibit more that one
person on the upper bunk.
• Please advise your children to
only enter and leave the upper
bunk by using the ladder.
• Please prohibit children from
jumping on the upper and lower
beds.
• WARNING: Children can
become trapped between the
bed and the wall. To avoid risk
of serious injury the distance
between the top safety barrier
and the wall shall not exceed 75
mm or shall be more than 230
mm.
• We do not
recommend the
use of power
drill/drivers for
inserting screws,
as this could damage the unit.
Only use hand screwdrivers.
• Unit weight: 34.6kgs.
• Retain Assembly Instructions
for future reference.
• Discard all extra fittings and
keep fittings out of reach of
children.
• WARNING: Do not allow
children under 6 years of age to
use the upper bunk due to risk
of injury and falls.
• STRANGULATION HAZARD -
Never attach or hang items such
as ropes, strings, cords,
harnesses and belts to any part
of the bunk bed.
• THIS BED COMPLIES WITH
EN747-1:2012 / EN747-2:2012
Manufacturer: BL Packaging Co.
Ltd.
Care and maintenance
• Please clean this product
using either damp (not wet)
cloth and a mild domestic soap
solution or by using an
appropriate polish.
1
• Do not use any abrasive
materials when cleaning.
• From time to time check that
there are no loose bolts on this
unit.
• This product should not be
discarded with household
waste. Take to your local
authority waste disposal centre.
Note: if required the next
page can be cut out and used
as reference throughout the
assembly. Keep this page with
these instructions for future
reference.
If you have damaged or missing components,
Components - Parts
call the Customer Helpline: 08456 400800
Please check you have all the parts listed below
without holewith hole
Upper side safety rail x 2
3
(73.5 x 35.5 x 3.5cm)
End post x 3
1
(Ø4.5 x 160cm)
Back lower rail
5 Front lower rail
(173 x 7 x 2.5cm)
7 Upper back safety rail
Upper front safety rail
(173 x 41.5 x 2.5cm)
2
(Ø4.5 x 160cm)
6
(173 x 7 x 2.5cm)
8
(173 x 41.5 x 2.5cm)
4Front right-hand end post
Lower side safety rail x 2
(75 x 18.5 x 3cm)
with holewithout hole
Slats (with webbing attached) x 44
9 Ladder side rail x 2
(77.5 x 2.5 x 2.5 x Ø1.6cm)
10 Ladder step x 4
(3 x 1.5 x 93.5cm)
11
(32 x 3 x 1.5cm)
2
Components - Fittings
Please check you have all the fittings listed below
Note: The quantities below are the correct amount to complete the assembly. In some cases more fittings
may be supplied than are required.
A
M6 x 70mm Bolt x 7
D
M6 x 15mm Bolt x 8
G
M8 Curved washer x 15
J
Spring washer x 8
M
Allen key x 2
Tools required
B
M8 x 55mm Bolt x 15
E
Bolt Nut x 5
H
M6 Curved washer x 8
K
Lock nut x 7
N
Spanner x 1
C
M6 x 40mm Bolt x 13
F
Screw x 4
I
Flat washer x 8
L
Wall strap x 1
Crosshead screwdriver
Ruler - Use this ruler to help correctly identify the screws
0 15 30 45 60 75 905 20 35 50 65 80 9510 25 40 55 70 85 100 120 140105 125 145110 130 150115 135 155 160 165 170
3
Assembly Instructions
Step 1
Assembling end panels
Lay all parts flat on a soft
surface on the floor to
avoid damaging any of
the parts.
a: Identify the correct
posts for assembly then
insert top tube of lower
side safety rail into
end posts and front
right-hand end post &
4
1
2
secure the bottom rail
using washers and
A
bolts .
H
Important:
Fasten bolts
using allen key
M
but do not fully
tighten at this
stage.
b: Attach the upper side
safety rail into position
& secure using bolts .
3
D
a: b:
1
A H
1
A
H
4
RIGHT-HAND END PANEL
D
D
3
4
D
1
3
D
D
2
AH
Important:
After all bolts are
positioned, fully
tighten all bolts
using allen key .
M
Repeat above steps to
assemble the left-hand
end panel.
LEFT-HAND END PANEL
D
D
1
A H AH
3
4
D
D
1
4
Assembly Instructions
Step 2
Attaching rails
a: Identify the correct
rails for assembly & with
the help of an assistant
attach the upper rails
& to end posts using
8
bolts and washers .
A
7
H
Important:
Fasten bolts
using allen key
M
but do not fully
tighten at this
stage.
b: Attach the two lower
5 6
rails & and bottom
rails of safety rails &
to end posts using bolts ,
washers and nuts .
G
7 8
B
K
c: Fix the right edge of
upper front safety rail
using bolts & ,
washers & and bolt
E
nut .
B C
G H
Important:
After all bolts are
positioned, fully
tighten all bolts
using allen key
and spanner .
7
M
N
H
A
G
B
K
G
B
1
G
B
G
B
A
B
B
K
B
B
a: b: c:
H
A
A
H
H
B
G
8
G
K
G
1
5
G
K
G
G
8
1
B
G
B
1
K
7
K
6
6
K
B
G
E
1
B
G
B
G
K
2
7
E
B
G
C
H
2
B
G
B
G
B
G
C
H
Step 3
Assembling ladder
Referring to diagram,
attach the ladder steps
to ladder side rails
using bolts , spring
washers & flat
washers . Tighten all
C
J
I
bolts using allen key .
5
10
C
J
I
I
J
C
11
10
I
J
C
M
I
J
C
I
J
C
11
11
11
11
10
C
C
J
I
C
J
I
C
J
I
10
I
J
11