ALL rights reserved. Information in this document is subject to change without notice. Companies, names and data used in examples
herein are fictitious unless otherwise noted. No part of this document may be reproduced or transmitted in any form or by any means,
electronic or mechanical, for any purpose, without express permission of Anthony Manufacturing Co., Inc.
12391 Montero Street, Sylmar, CA 91342
800.772.0900 www.anthonyintl.com
99-18258-I001_A
Page 3
Table of Contents
Table of Contents
WARNINGS AND IMPORTANT NOTES ........................................................................................................ 1
Parts Removal ...................................................................................................................................... 24
Removing Existing Lighting System ..................................................................................................... 26
Locate, Drill and Mount the LED Fixture Mounting Clips for Hussmann Frame................................... 26
End Mullion Fixture LED Mounting Instructions.................................................................................... 27
CONNECTING THE WIRE PLUG ASSEMBLY TO THE
LED FIXTURE WIRES .................................................................................................................................. 28
Connecting Wires at the Bottom of the Frame ..................................................................................... 28
Connecting Wires at the Top of the Frame........................................................................................... 28
MOUNTING THE LED POWER SUPPLIES ................................................................................................. 30
Low Power (3-in-1 Driver)..................................................................................................................... 30
Low and High Power ............................................................................................................................ 31
LED CLEANING INSTRUCTIONS ................................................................................................................46
5/18/2010ii99-18258-I001_A
Page 5
WARNINGS AND IMPORTANT NOTES
WARNINGS AND IMPORTANT NOTES
BEFORE YOU BEGIN
Read these instructions completely and carefully.
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK OR INJURY,
OBSERVE THE FOLLOWING:
1. INSTALLATION OF THIS RETROFIT ASSEMBLY REQUIRES A PERSON FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF ELECTRICAL SYSTEMS AND THE HAZARD INVOLVED.
2. Use this unit in the manner intended by the manufacturer.
3. Before servicing or cleaning, switch power off.
4. Turn power off before removing existing lighting system and follow appropriate lock out/tag out safety procedures.
5. For use in a commercial refrigeration case with packaged foods only.
6. When drilling for installation hardware, be careful not to nick wires or electrical components which may result in risk
of fire or electrical shock.
7. Only those open holes indicated in the photographs and/or drawings may be made or altered as a result of kit
installation. Do not leave any other open holes in an enclosure of wiring or electrical components
8. Risk of fire or electrical shock. Install this kit only in the luminaries that has the construction features shown in the
photographs and/or drawings.
9. To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects.
NOTE: Remove and dispose of existing ballasts per any local or Federal guidelines.
Safety
Proper safety equipment includes:
safety glasses
TURN OFF ALL ELECTRICAL POWER PRIOR TO BEGINNING WORK ON THE
DOOR OR ON ANY ELECTRICAL. USE EXTRA CAUTION WHEN WORKING WITH
OR AROUND THE DOOR GLASS PACKAGE.
work gloves
work shoes
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Page 6
WARNINGS AND IMPORTANT NOTES
Tools
Tools required for this procedure include:
#2 Phillips-head screwdriverRubber or plastic mallet
Cordless drill w/attachmentsFlat-head screwdriver
Needle-nose pliersWire stripper and cutter
Razor KnifeTape measure
TIPS
•Always use the correct tool for the job to be performed. This ensures proper installation and minimizes safety
risks.
•If there is any doubt about the work to be performed, consult with a certified technician or Anthony
representative.
•Preventative maintenance is recommended to ensure product longevity.
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Page 7
LED Power Supply Part No.
RETROFIT LED COMPONENTS
RETROFIT LED COMPONENTS
1
2
1
60-16979-0002
1
or 60-16851-0002
1
60-17544-0001
2
60-16979-0002 - 500 ma, Low Power
60-16851-0002 - 700 ma, High Power
60-17544-0001 - 500 ma, Multi-Fixture
Center Fixture Part No.DescriptionColor Temp (K)
60-17447-000160” Light Fixture4100
60-17447-000272” Light Fixture4100
60-17447-000348” Light Fixture4100
60-17447-1001 60” Light Fixture5000
60-17447-1002 72” Light Fixture5000
60-17447-1003 48” Light Fixture5000
60-17447-200160” Light Fixture3500
60-17447-200272” Light Fixture3500
60-17447-2003 48” Light Fixture3500
HALF POWER END
Right End Fixture Part No.DescriptionColor Temp (K)
60-17445-000160” Light Fixture4100
60-17445-000272” Light Fixture4100
60-17445-000348” Light Fixture4100
60-17445-100160” Light Fixture5000
60-17445-100272” Light Fixture5000
60-17445-100348” Light Fixture5000
60-17445-200160” Light Fixture3500
60-17445-200272” Light Fixture3500
60-17445-200348” Light Fixture3500
HALF POWER END
Left End Fixture Part No.DescriptionColor Temp (K)
60-17446-000160” Light Fixture4100
60-17446-000272” Light Fixture4100
60-17446-0003 48” Light Fixture4100
60-17446-100160” Light Fixture5000
60-17446-100272” Light Fixture5000
60-17446-100348” Light Fixture5000
60-17446-200160” Light Fixture3500
60-17446-200272” Light Fixture3500
60-17446-200348” Light Fixture3500
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Page 8
LED Power Supply Part No.
RETROFIT LED COMPONENTS
1
2
60-16979-0002
1
or 60-16851-0002
1
60-17544-0001
2
60-16979-0002 - 500 ma, Low Power160-16851-0002 - 700 ma, High Power
60-17544-0001 - 500 ma, Multi-Fixture
Full POWER END
Right End Fixture Part
No.
60-17554-000160” Light Fixture4100xx
60-17554-000272” Light Fixture4100xx
60-17554-000348” Light Fixture4100xx
60-17554-100160” Light Fixture5000xx
60-17554-100272” Light Fixture5000xx
60-17554-100348” Light Fixture5000xx
60-17554-200160” Light Fixture3500xx
60-17554-200272” Light Fixture3500xx
60-17554-200348” Light Fixture3500xx
Mounting Kit Part No.
04-18201-0001OptiMax2 Mounting Kit
DescriptionColor Temp (K)
x
x
x
x
x
x
x
x
x
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Page 9
ADDITIONAL PARTS REQUIRED FOR Ardco FRAME
ADDITIONAL PARTS REQUIRED FOR Ardco FRAME
Part NumberDescription
15-12314-0001UL approved enclosure
40-12348-1002#8/32 zinc nuts
40-10997-1005#8-32 X 3/8” screws
40-11012-1007#10X 1/2” hex screw with washers
70-13705-0001#1/32” thick foam sealant tape
77-12036P018#10-32 hex nuts
NOTE:1 The OptiMax2 lamp assemblies are available from Anthony Inc. Specify the lamp length and
color temperature required when ordering LED lamp assemblies.
Items listed must be ordered before retrofiting the Ardco frame.
ADDITIONAL PARTS REQUIRED FOR MODELS 1001, 401, 1KDR/1KDB,
401D/401B
Part NumberDescription
40-12348-1002#8/32 zinc nuts
40-10997-1005#8-32 X 3/8” screws
70-13705-0001#1/32” thick foam sealant tape
NOTE:1 The OptiMax2 lamp assemblies are available from Anthony Inc. Specify the lamp length and
color temperature required when ordering LED lamp assemblies.
Items listed must be ordered before retrofiting the model 1001, 401, 1KDR/1KDB or 401D/401B.
5/18/2010 5 99-18258-I001_A
Page 10
REMOVING EXISTING LIGHTING SYSTEM
REMOVING EXISTING LIGHTING SYSTEM
Removing Existing Lighting System:
1. Remove the following items:
a. Lens
b. Fluorescent lamps
c. Lamp holder
d. Mounting clips
e. Ballasts from existing lighting system
2. For Anthony 401D and 1KDR with ELS option only:
a. Remove Mullion cover using a flat screwdriver.
b. Remove the raceway cover by inserting a flat screwdriver into the seam between the metal raceway and the
plastic cover and pry open.
NOTE: Refer to case manufactures instructions for any questions on removing the fluorescent
system and ballast.
3. Seal any open holes on Mullion using neutral cure silicone sealant (not provided).
4. Make sure you save the two #8 tapping screws used to hold the ballast.
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Page 11
Locate, Drill and Mount Clip Mounting Fixtures For Center Mullion
1. Using a ruller measure the total width of the
Mullion and mark a vertical line half the total
width near the top and bottom of the Mullion.
2. Mark a vertical line from the top of the Mullion
to the bottom of the Mullion thru the lines measurement in step 1.
3. Divide the vertical line distance in half and
mark as a Center Line.
4. Mark a horizontal line 7/16” (0.438”) below the
center line.
5. Mark two horizontal lines, one from the center
as follows:
a. For 72” fixture-- 30.125” (
and (
B) to Center line.
REMOVING EXISTING LIGHTING SYSTEM
A) to Center Line
b. For 60” fixture-- 25.475” (
and (
B) to Center Line.
c. For 48” fixture-- 20.825” (
and (
B) to Center Line.
6. Mark one horizontal line 7/16” (0.438”) below
the line (
7. Mark one horizontal line 7/16” (0.438”) above
the line (
8. Position the center punch directly over at the
intersection of the horizontal lines (6 total) and
the vertical line (top, center and bottom) and
establish a dimple.
9. Use a power drill and (#29) 0.136” dia. drill bit,
drill (6) holes at the intersection of the vertical
center line and the horizontal lines.
10. Using a Phillips screw driver, tread the the two
#8 tapping screws (supplied) to hold each
mounting clip. A total of (6) screws and (3)
mounting clips should be installed.
11. Go to ORIENTATION OF CENTER FIXTURES
on page 8.
A).
B).
A) to Center Line
A) to Center Line
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Page 12
ORIENTATION OF CENTER FIXTURES
Light
Center Mullion LED Fixture Mounting Instructions
1. Align the LED light with the mounting clips so that the LEDs are
facing the display case interior. Snap the LED light into the mounting clips:
a. By placing one edge of the LED light into the groove.
b. Gently rotate until the opposite edge firmly locks into the
NOTE: Ensure that the mounting clips lock into the outer
edge of the LED light aluminum extrusion.
c. Adjust the lamp position until it is centered on the Mullion.
2. Go to Locking LED Fixture to Center Mullion Fixture on page 8.
mounting clip
ORIENTATION OF CENTER FIXTURES
Locking LED Fixture to Center Mullion Fixture
1. Using a (#29) 0.136 dia. drill bit, drill a hole through the LED
Lighting fixture end cap and through the Center Mullion Fixture.
2. Using a Phillips screw driver to start threading the #8 X 1” long
self-tapping screw to hold the end cap to the Center Mullion.
3. Continue to “CONNECTING THE WIRE PLUG ASSEMBLY TO
THE LED FIXTURE WIRES" on page 28.
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Page 13
ORIENTATION OF CENTER FIXTURES
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Page 14
END MULLION FIXTURE
Removing Existing Lighting System
Refer to "Removing Existing Lighting System:" on page 6.
Locate, Drill and Mount the LED Fixture Mounting Clip For End Mullion
1. Using a ruller measure 1” min. from the inside
of the end Mullion exclusion at the top and
bottom.
2. Mark a vertical line from the top of the Mullion
to the bottom of the Mullion thru the lines
measurement in step 1.
3. Divide the vertical line distance in half and
mark as a center line.
4. Mark a horizontal line 7/16” (0.438”) below
the Center Line (
5. Mark two horizontal lines, one from the center (
A) as follows:
a. For 72” fixture-- 30.125” (
and (
A).
B) to Center Line.
END MULLION FIXTURE
A) to Center Line
b. For 60” fixture-- 25.475” (
Line and (
c. For 48” fixture-- 20.825” (
Line and (
6. Mark one horizontal line 7/16” (0.438”) below
the line (
7. Mark one horizontal line (H) 7/16” (0.438”)
above the line (
8. Position the center punch directly over at the
intersection of the horizontal lines (6 total)
and the vertical line (top, center and bottom)
and establish a dimple.
9. Use A power drill and (#29) 0.136” dia. drill
bit, drill (6) holes at the intersection of the
vertical center line and the horizontal lines.
10. Repeat step 1. thru step 9.for the opposite
side end Mullion.
11. Using a Phillips screw driver, tread the two #8
tapping screws (supplied) to hold each
mounting clip. A total of (6) screws and (3)
mounting clips should be installed per
Mullion.
12. Go to Orientation Of End Fixtures on page
11.
B) to Center Line.
B) to Center Line.
A).
B).
A) to Center
A) to Center
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Page 15
Orientation Of End Fixtures
Light
Refer to Orientation Of End Fixtures.
End Mullion LED Fixture Mounting Instructions
END MULLION FIXTURE
1. Align the LED light with the mounting clips so that the
LEDs are facing the display case interior. Snap the LED
light into the mounting clips:
a. By placing one edge of the LED light into the groove.
b. Gently rotate until the opposite edge firmly locks into
the mounting clip.
NOTE: Ensure that the mounting clips lock into the
outer edge of the LED light aluminum extrusion.
c. Adjust the LED lamp assembly until it is centered on
the Mullion.
2. Go to Locking LED Fixture to Right End Mullion Fixture
(Wires Connected at Bottom of Frame) on page 12 or go
to “Locking LED Fixture to Left End Mullion Fixture
(Wires Connected at Top of Frame) on page 13.
5/18/2010 11 99-18258-I001_A
Page 16
Locking LED Fixture to Right End Mullion Fixture (Wires Connected at Bottom of Frame)
1. Using a (#29) 0.136 dia. drill bit, drill a hole through the
LED Lighting fixture end cap and through the End Mullion
Fixture.
2. Using a Phillips screw driver to start threading the #8 X 1”
long self-tapping screw to hold the clip to the End Mullion
fixture.
3. Continue to “CONNECTING THE WIRE PLUG
ASSEMBLY TO THE LED FIXTURE WIRES" on page
28.
END MULLION FIXTURE
5/18/2010 12 99-18258-I001_A
Page 17
Locking LED Fixture to Left End Mullion Fixture (Wires Connected at Top of Frame)
1. Using a (#29) 0.136 dia. drill bit, drill a hole through the LED
Lighting fixture through the end cap and End Mullion Fixture.
2. Using a Phillips screw driver to start threading the #8 X 1”
long self-tapping screw to hold the end cap to the End
Mullion.
3. Continue to “CONNECTING THE WIRE PLUG ASSEMBLY
TO THE LED FIXTURE WIRES" on page 28
END MULLION FIXTURE
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OptiMax2 RETROFIT INSTRUCTIONS FOR ANTHONY MODEL 401D AND 1KDR
OptiMax2 RETROFIT INSTRUCTIONS FOR
ANTHONY MODEL 401D AND 1KDR
Removing Existing Lighting System
Refer to "Removing Existing Lighting System:" on page 6.
Locate, Drill and Mount the Top and Bottom LED Fixture
Mounting Clips on Center Mullion (Model 401)
NOTE: Refer to
"Fixture Orientation" on page 32 for
the following procedures:
1. Using a ruller measure the total width of the Mullion and mark a vertical line half the total width
near the top and bottom of the Mullion.
2. Mark a vertical line from the top of the Mullion to
the bottom of the Mullion thru the lines measurement in step 1.
3. Divide the vertical line distance in half and mark
as a Center Line.
4. Mark a horizontal line 7/16” (0.438”) below the
center line.
5. Mark two horizontal lines, one from the center as
follows:
a. For 72” fixture-- 30.125” (
and (
B) to Center line.
b. For 60” fixture-- 25.475” (
and (
B) to Center Line.
c. For 48” fixture-- 20.825” (
and (
B) to Center Line.
6. Mark one horizontal line 7/16” (0.438”) below the
line (
A).
7. Mark one horizontal line 7/16” (0.438”) above the
line (
B).
8. Position the center punch directly over at the
intersection of the horizontal lines (6 total) and
the vertical line (top, center and bottom) and
establish a dimple.
A) to Center Line
A) to Center Line
A) to Center Line
5/18/2010 14 99-18258-I001_A
Page 19
With ELS Option
OptiMax2 RETROFIT INSTRUCTIONS FOR ANTHONY MODEL 401D AND 1KDR
9. Use a power drill and (#29) 0.136” dia. drill bit,
drill (6) holes at the intersection of the vertical
center line and the horizontal lines.
10. Insert two #8-32 X 3/8” screws thru each clip
and Mullion cover and secure with two #8-32
captive nuts. A total of (6) screws, (3) nuts, and
(3) mounting clips should be installed.
11. Drill a 3/8” hole about 1/2” from the top of the
installed LED mounting clip.
NOTE: 3/8” hole will be used for bring the
leads from the wire plug assembly to the LED
fixture.
12. Go to Center Mullion LED Fixture Mounting
Instructions on page 16.
With T-10 Option
5/18/2010 15 99-18258-I001_A
Page 20
Center Mullion LED Fixture Mounting Instructions
Light
1. Align the LED light with the mounting clips so that the LEDs are
facing the display case interior. Snap the LED light into the mounting clips:
a. By placing one edge of the LED light into the groove.
b. Gently rotate until the opposite edge firmly locks into the
NOTE: Ensure that the mounting clips lock into the outer
edge of the LED light aluminum extrusion.
c. Adjust the lamp position until it is centered on the Mullion.
2. Continue to “Locking LED Fixture to Center Mullion Fixture" on
page 8.
OptiMax2 RETROFIT INSTRUCTIONS FOR ANTHONY MODEL 401D AND 1KDR
mounting clip
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Page 21
OptiMax2 RETROFIT INSTRUCTIONS FOR ANTHONY MODEL 401D AND 1KDR
Locate, Drill and Mount the Top and Bottom LED Fixture Mounting Clips for End Mullion
NOTE: Refer to
"Fixture Orientation" on page 32 for
the following procedures:
1. Using a ruller measure 1 1/8” min. from the inside of
the end Mullion exclusion at the top and bottom.
2. Mark a vertical line from the top of the Mullion to the
bottom of the Mullion thru the lines measurement in
step 1.
3. Divide the vertical line distance in half and mark as
a center line.
4. Mark a horizontal line 7/16” (0.438”) below the Center Line (
5. Mark two horizontal lines, one from the center (
as follows:
a. For 72” fixture-- 30.125” (
b. For 60” fixture-- 25.475” (
c. For 48” fixture-- 20.825” (
6. Mark one horizontal line 7/16” (0.438”) below the
line (
7. Mark one horizontal line (H) 7/16” (0.438”) above
the line (
8. Position the center punch directly over at the intersection of the horizontal lines (6 total) and the vertical line (top, center and bottom) and establish a
dimple.
9. Use as power drill and (#29) 0.136” dia. drill bit, drill
(6) holes at the intersection of the vertical center
line and the horizontal lines.
10. Repeat step 1. thru step 9. for the opposite side end
Mullion.
A).
(
B) to Center Line.
(
B) to Center Line.
(
B) to Center Line.
A).
B).
A)
A) to Center Line and
A) to Center Line and
A) to Center Line and
5/18/2010 17 99-18258-I001_A
Page 22
With ELS Option
OptiMax2 RETROFIT INSTRUCTIONS FOR ANTHONY MODEL 401D AND 1KDR
11. Insert two #8-32 X 3/8” screws thru each clip and
Mullion cover and secure with two #8-32 captive
nuts. A total of (6) screws, (3) nuts, and (3) mounting clips should be installed.
12. Drill a 3/8” hole about 1/2” from the top of the
installed LED mounting clip.
NOTE: 3/8” hole will be used for bring the leads
from the wire plug assembly to the LED fixture.
13. Continue to “End Mullion LED Fixture Mounting
Instructions" on page 19.
With T10 Option
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Page 23
End Mullion LED Fixture Mounting Instructions
1. Align the LED light with the mounting clips so that the LEDs are
NOTE: Ensure that the mounting clips lock into the outer
edge of the LED light aluminum extrusion.
2. Continue to “Locking LED Fixture to Center Mullion Fixture" on
OptiMax2 RETROFIT INSTRUCTIONS FOR ANTHONY MODEL 401D AND 1KDR
facing the display case interior. Snap the LED light into the mounting clips:
a. By placing one edge of the LED light into the groove.
b. Gently rotate until the opposite edge firmly locks into the
mounting clip
c. Adjust the lamp position until it is centered on the Mullion.
page 20.
5/18/2010 19 99-18258-I001_A
Page 24
Locking LED Fixture to Center Mullion Fixture
OptiMax2 RETROFIT INSTRUCTIONS FOR ANTHONY MODEL 401D AND 1KDR
1. Using a (#29) 0.136 dia. drill bit, drill a hole through the LED
Lighting fixture end cap and through the Center Mullion Fixture.
2. Using a Phillips screw driver to start threading the #8 X 1” long
self-tapping screw to hold the end cap to the Center Mullion.
3. Continue to “CONNECTING THE WIRE PLUG ASSEMBLY TO
THE LED FIXTURE WIRES" on page 28.
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Page 25
OptiMax2 RETROFIT INSTRUCTIONS FOR ANTHONY MODEL 401D AND 1KDR
Locate, Drill and Mount the Top and Bottom LED Fixture Mounting Clips for Center Mullion
NOTE: Refer to
"Fixture Orientation" on page 32 for
the following procedures:
1. Using a ruller measure the total width of the Mullion and mark a vertical line half the total width
near the top and bottom of the Mullion.
2. Mark a vertical line from the top of the Mullion to
the bottom of the Mullion thru the lines measurement in step 1.
3. Divide the vertical line distance in half and mark
as a Center Line.
4. Mark a horizontal line 7/16” (0.438”) below the
center line.
5. Mark two horizontal lines, one from the center as
follows:
a. For 72” fixture-- 30.125” (
and (
B) to Center line.
b. For 60” fixture-- 25.475” (
and (
B) to Center Line.
c. For 48” fixture-- 20.825” (
and (
B) to Center Line.
6. Mark one horizontal line 7/16” (0.438”) below the
line (
A).
7. Mark one horizontal line 7/16” (0.438”) above the
line (
B).
8. Position the center punch directly over at the
intersection of the horizontal lines (6 total) and
the vertical line (top, center and bottom) and
establish a dimple.
A) to Center Line
A) to Center Line
A) to Center Line
5/18/2010 21 99-18258-I001_A
Page 26
OptiMax2 RETROFIT INSTRUCTIONS FOR ANTHONY MODEL 401D AND 1KDR
9. Use a power drill and (#29) 0.136” dia. drill bit,
drill (6) holes at the intersection of the vertical
center line and the horizontal lines.
10. Insert two #8-32 X 1” screws thru each clip and
Mullion cover and secure with two #8-32 captive
nuts. A total of (6) screws, (3) nuts, and (3)
mounting clips should be installed.
11. Drill a 3/8” hole about 1/2” from the top of the
installed LED mounting clip.
NOTE: 3/8” hole will be used for bring the
leads from the wire plug assembly to the LED
fixture.
12. Go to Center Mullion LED Fixture Mounting
Instructions on page 16.
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Page 27
Connecting LED Light Fixture to Wire Plug Assembly
1. Bring the wires from the LED fixture thru the 3/8” DIA. hole.
2. Connect wires from the LED light fixture to the black and red wires
from the 2-conductor harness (Refer to "RETROFIT LED COMPO-
NENTS" on page 3) using Wago Wall-NUT connector part number
773-162 or other approved connectors.
3. Snap the end cap onto LED light fixture making sure the wire cover is
locked into the end cap.
4. Remove the protective film from the lens.
5. Seal off the cutouts in the Mullions using insulating material.
a. For wiring diagram Refer to "Fixture Orientation" on page 32.
b. Continue to “MOUNTING THE LED POWER SUPPLIES" on page
30.
OptiMax2 RETROFIT INSTRUCTIONS FOR ANTHONY MODEL 401D AND 1KDR
5/18/2010 23 99-18258-I001_A
Page 28
Ardco FRAMES
ACORN NUT
MULLION
MOUNTING CLIP
HEX NUT AND
LOCKWASHER
FOAM TAPE
Typical Orientations
Refer to "STANDARD CONFIGURATION" on page 36.
Parts Removal
1. Turn the power switch to the frame off.
2. Disconnect the frame from the main power.
3. Remove all of the old lamps and light fixtures from the frame.
NOTE: All hardware should be taken off, this includes lamp
guards, clips and fasteners.
4. Remove all acorn nuts along the Mullion.
5. Close any holes along the Mullion with a 1/32” thick foam sealant.
Refer to "ADDITIONAL PARTS REQUIRED FOR Ardco FRAME" on
page 5 andRefer to Figure 1 and Figure 2 .
Figure 1
6. Install three LED mounting clips onto the lamp side of the Mullion using
#10-32 hex nuts and lock washers. Refer to "ADDITIONAL PARTS
REQUIRED FOR Ardco FRAME" on page 5.
7. Clip should be installed near the top, the bottom and at the midpoint of
the Mullion.
Ardco FRAMES
Figure 2
NOTE: Do not use the acorn nuts previously removed to fasten
the clips. Refer to
8. Install the LED power supply(s) into a UL approved enclosure.Refer
to "ADDITIONAL PARTS REQUIRED FOR Ardco FRAME" on page 5.
Figure 3
Figure 2 .
5/18/2010 24 99-18258-I001_A
Page 29
Ardco FRAMES
9. Route the LED connector as shown in Figure 3 . The LED cable
assembly must pass through an appropriate UL approved strain relief
or an approved cover cap not shown in Figure 3 .
NOTE: Additional hardware to install the power supply and
remote enclosures can be supplied by A.I. Refer to
Orientation" on page 32
10. The Red and Black main input power must pass through an appropriate UL approved strain relief secured to the enclosure to prevent wire
damage.Refer to Figure 3 .
11. LED power transformer:
a. Cut off the of the 3-position plug on the LED power supply and strip
the Blue (Hot), Green/yellow (GND) and White/Blue wires.
b. Connect the Red main input power wire to Blue LED power supply
wire using a Wago Wall-NUT connectors or approved connector.
c. Connect the Black main input power wire to Black LED power
supply wire using a Wago Wall-NUT connector or approved
connector.
12. Plug all unused holes on the enclosure with an approved cover cap.
13. Mount the remote enclosure(s) to the top header above the frame.
.
"Fixture
NOTE: Before installing the OptiMax2 lamp assembly into the
clips verify the following (Refer to
a. The wire leads exiting the lamps are oriented correctly for connec-
tion to the LED power supplies.
b. The right and left Mullions will use a lamp fixture marked with “RT”
and “LT” respectively.
c. The center Mullions will use the fixture labeled with “CTR”.
14. Install the OptiMax2 LED lamp assembly to the clips on the Mullion by:
a. Align the LED light with the mounting clips so that the LEDs are
facing the displace case interior.
b. Snap the LED light into the mounting clips:
c. By placing one end of the LED light into the groove.
d. Gently rotate until the opposite edge firmly locks into the mounting
clip.
"Fixture Orientation" on page 32):
NOTE: Ensure that the mounting clips lock into the outer edge
of the LED light aluminum extrusion.
e. Adjust the lamp position until it is centered on the Mullion.
15. Continue to “Locking LED Fixture to Center Mullion Fixture" on page 8.
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HUSSMANN FRAME
Removing Existing Lighting System
Refer to "Removing Existing Lighting System:" on page 6.
Locate, Drill and Mount the LED Fixture Mounting Clips for Hussmann Frame
1. Place a mounting clip at the top of the Mullion against the
outer edge away from the wall and mark one hole at (
1. Place the same mounting clip at the bottom of the Mullion
against the other edge away from the wall and mark one
hole at (
2. Mark a vertical line from (
3. Divide the vertical line (
center line
4. Mark a horizontal line (
line (
5. Mark two horizontal lines, one from the center (
lows:
a. For 72” fixture-- 30.125” (
B).
D) to (B).
D) and (B) in half and mark as a
(A).
G) 7/16” (0.438”) below the center
A).
HUSSMANN FRAME
A) as fol-
A) to (C) and (A) to (E).
D).
b. For 60” fixture-- 25.475” (
c. For 48” fixture-- 20.825”
6. Mark one horizontal mark(
(
C).
7. Mark one horizontal line (
A) to (C) and (A) to (E).
(A) to (C) and (A) to (E).
F)7/16” (0.438”) below the line
H) 7/16” (0.438”) above the line
(E).
8. Center the center punch directly over at the intersection of
the horizontal lines (6 total) and the vertical line (top, center and bottom) and establish a dimple.
9. Use a power drill and (#29) 0.136” dia. drill bit, drill (6)
holes at the intersection of the vertical center line and the
horizontal lines.
10. Repeat step1.thrustep 9.for the opposite side end Mul-
lion.
11. Using a Phillips screw driver, tread the two #8 tapping
screws (supplied) to hold each mounting clip. A total of (6)
screws and (3) mounting clips should be installed per
Mullion.
12. Refer to "Fixture Orientation" on page 32.
13. Continue to “Orientation Of End Fixtures" on page 11.
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Page 31
End Mullion Fixture LED Mounting Instructions
1. Align the LED light with the mounting clips so that the LEDs are facing the displace case interior. Snap the LED light into the mounting
clips:
a. By placing one end of the LED light into the groove.
b. Gently rotate until the opposite edge firmly locks into the mounting
NOTE: Ensure that the mounting clips lock into the outer edge
of the LED light aluminum extrusion.
c. Adjust the LED lamp assembly until it is centered on the Mullion.
2. To lock LED fixture to Mullion:
a. Right end Mullion, refer to “Connecting Wires at the Bottom of the
b. Left end Mullion, refer to “Connecting Wires at the Top of the
3. To lock LED Fixture:
a. Locking LED fixture to right end Mullion (wires connected at bottom
HUSSMANN FRAME
clip.
Frame on page 28.
Frame on page 28.
of frame) Continue to “Locking LED Fixture to Right End Mullion
Fixture (Wires Connected at Bottom of Frame)" on page 12.
b. Locking LED fixture to left end Mullion fixture (wires connected at
top of frame) Continue to “Locking LED Fixture to Left End Mullion
Fixture (Wires Connected at Top of Frame)" on page 13.
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Page 32
CONNECTING THE WIRE PLUG ASSEMBLY TO THE
LED FIXTURE WIRES
Connecting Wires at the Bottom of the Frame
1. Connect wires from the fixture to the black and red wires from the 2-conductor
harness using Wago Wall-NUT connector part number 773-162 or other approved
connectors.
NOTE: End fixtures need to be connected together. Refer to "Center Mullion
LED Fixture Mounting Instructions" on page 8
2. Tuck the wire connectors underneath the wire cover before snapping it to the end
cap.
3. Make sure the wire cover is locked into the end cap.
4. Remove the protective film from the lens.
5. Seal off the cutouts in the Mullions using insulating material.
6. Continue to “MOUNTING THE LED POWER SUPPLIES" on page 30.
CONNECTING THE WIRE PLUG ASSEMBLY TO THE LED FIXTURE WIRES
.
Connecting Wires at the Top of the Frame
1. Connect wires from the fixture to the black and red wires from the 2-conductor
harness ( Refer to "RETROFIT LED COMPONENTS" on page 3) using Wago
Wall-NUT connector part number 773-162 or other approved connectors.
NOTE: End fixtures need to be connected together. Refer to "Center Mullion
LED Fixture Mounting Instructions" on page 8
2. Tuck the wire connectors underneath the wire cover before snapping it to the end
cap.
3. Make sure the wire cover is locked into the end cap.
4. Remove the protective film from the lens.
5. Seal off the cutouts in the Mullions using insulating material.
6. Continue to “MOUNTING THE LED POWER SUPPLIES" on page 30.
.
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Page 33
CONNECTING THE WIRE PLUG ASSEMBLY TO THE LED FIXTURE WIRES
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Page 34
MOUNTING THE LED POWER SUPPLIES
Low Power (3-in-1 Driver)
MOUNTING THE LED POWER SUPPLIES
1. Install the LED power supply in the same location where the
ballast was fitted or in the general location for ease of wire
connection.
2. Mount the LED power supply using two #8 tapping screws
saved when the ballast was removed.
NOTE: Installer may have to drill two holes in raceway
to accommodate LED power supply.
NOTE: The LED power supply case is grounded.
Attach the LED power supply to a ground point in the
refrigerated case either directly with a screw or by
using the green wire to attach to a remote point.
3. Connect LED Light fixture wire connectors to LED power
supply using plug assembly provided. Refer to "RETROFIT
LED COMPONENTS" on page 3 .
4. Connect the 3-position plug on the primary side of the LED
power supply as follows:
a. If a 3-position plug is present on the load wire harness go
to step 5.
b. If no 3-position plug is present on the load wire harness
go step 6.
5. Connect the primary LED power supply input 3-position
plug (blue, green and white/blue wires) to the harness 120240 VAC electrical 3-position plug (blue/white and white/
blue wires). Go to step 7.
6. If no 3-position plug is present on the load wire harness:
a. Cut off the 3-position plug on LED power supply.
b. Connect the blue (+) on LED power supply to the original
load blue/white wire on the frame using a Wago WallNUT connector part number 773-162 or approved
connector.
a. Connect the white/blue (-) on the LED power supply to
the original load white/blue wire from the frame using a
Wago Wall-NUT connector part number
773-162 or approved connector.
7. Reinstall raceway cover(s).
8. Turn power on and verify LED fixture(s) are working.
5/18/2010 30 99-18258-I001_A
Page 35
Low and High Power
MOUNTING THE LED POWER SUPPLIES
1. Install the LED power supply in the same location where the
ballast was fitted or in the general location for ease of wire
connection.
2. Mount the LED power supply using two #8 tapping screws
saved when the ballast was removed.
NOTE: Installer may have to drill two holes in raceway
to accommodate LED power supply.
NOTE: The LED power supply case is grounded. Attach
the LED power supply to a ground point in the
refrigerated case either directly with a screw or by
using the green wire to attach to a remote point.
3. Connect LED Light fixture wire connectors to LED power
supply using plug assembly provided. Refer to "RETROFIT
LED COMPONENTS" on page 3.
4. Connect the 3-position plug on the primary side of the LED
power supply as follows:
a. If a 3-position plug is present on the load wire harness go
to step 5.
b. If no 3-position plug is present on the load wire harness
go step 6.
5. Connect the primary LED power supply input 3-position plug
(blue, green and white/blue wires) to the harness 120-240
VAC electrical 3-position plug (blue/white and white/blue
wires). Go to step 7.
6. If no 3-position plug is present on the load wire harness:
a. Cut off the 3-position plug on LED power supply.
b. Connect the blue (+) on LED power supply to the original
load blue/white wire on the frame using a Wago WallNUT connector part number 773-162 or approved
connector.
a. Connect the white/blue (-) on the LED power supply to the
original load white/blue wire from the frame using a Wago
Wall-NUT connector part number 773-162 or approved
connector.
7. Reinstall raceway cover(s).
8. Turn power on and verify LED fixture(s) are working.
5/18/2010 31 99-18258-I001_A
Page 36
Table 1: Fixture Orientation
MOUNTING THE LED POWER SUPPLIES
OrientationCenter MullionEnd Mullion401D, 1KDR,
ELS
“(Standard
Configuration (5-Door)”
on page 37
“3-Door (Upper
Raceway)”
on
page 42
“Center Mullion LED
Fixture Mounting
Instructions”
on
page 8
“END MULLION
FIXTURE”
on
page 10
“OptiMax2
RETROFIT
INSTRUCTIONS
FOR ANTHONY
MODEL 401D AND
1KDR”
page 14
“FULL POWER End &
MULL Option (2-Door)”
on page 39
“FULL POWER End &
MULL Option (3-Door)”
on page 39
“FULL POWER End
Option (1-Door)”
on
page 39
“HALF POWER End &
MULL Options (3-in-1
Drive, 2-Door)” on
page 40
“HALF POWER End &
MULL Options (3-in-1
Driver, 4-Door)” on
page 41
“HALF POWER End &
MULL Options (3-in-1
Driver, 5-Door)” on
page 41
“HALF POWER End &
MULL Options (6-Door)”
on page 41
“HALF POWER End
Options (3-in-1, Driver 1Door)” on page 40
“TYPICAL
INSTALLATION (HALF
POWER END FIXTURES
WITH SINGLE FIXTURE
DRIVERS)” on
on page 37
on page 38
on page 40
page 36
“Center Mullion LED
Fixture Mounting
Instructions”
on
page 8
“Center Mullion LED
Fixture Mounting
Instructions”
on
page 8
“Center Mullion LED
Fixture Mounting
Instructions”
on
page 8
“Center Mullion LED
Fixture Mounting
Instructions”
on
page 8
“END MULLION
FIXTURE”
on
page 10
“END MULLION
FIXTURE”
on
page 10
“END MULLION
FIXTURE”
on
page 10
“END MULLION
FIXTURE”
on
page 10
“Ardco FRAMES”
on page 24
“Ardco FRAMES”
on page 24
“HUSSMANN
FRAME”
on
page 26
5/18/2010 33 99-18258-I001_A
Page 38
Typical input
wires
x Side 2 end fixture will remain the same orientation as
the center light fixtures. Side 1
end fixture must be
flipped over for the correct orientation as shown.
Therefore, the installer must connect the wires at the
top of the frame instead of the bottom as Side 2
.
Viewed from the inside
of the case.
SIDE 1
SIDE 2
ORIENTATION OF CENTER FIXTURES
ORIENTATION OF CENTER FIXTURES
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Page 39
ORIENTATION OF CENTER FIXTURES
5/18/2010 35 99-18258-I001_A
Page 40
View from the inside of
the case.
View from the inside of
the case.
View from the inside of
the case.
STANDARD CONFIGURATION
STANDARD CONFIGURATION
TYPICAL INSTALLATION (HALF POWER END FIXTURES WITH SINGLE FIXTURE DRIVERS)