Arctic Cat S2005BCFWTUSS, S2005BCFWTOSS Parts Manual
Illustrated
Manual
®
Bearcat Wide Track
Model Number S2005BCFWTUSS
Model Number S2005BCFWTOSS (International)
Parts
2
0
0
5
TABLE OF CONTENTS
2005 Bearcat Wide Track
(Model No. S2005BCFWTUSS) (Model No. S2005BCFWTOSS - International)
SKI AND SPINDLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
A-ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SHOCK ABSORBER AND SWAY BAR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
STEERING POST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
TIE ROD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HANDLEBAR AND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
HYDRAULIC BRAKE CONTROL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
DRIVE/REVERSE DROPCASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
DROPCASE AND CHAIN TENSION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
REVERSE SHIFT LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SLIDE RAIL AND TRACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
IDLER WHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
ARTICULATING SKID FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
REAR SUSPENSION FRONT ARM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
REAR SUSPENSION REAR ARM ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
FRONT FRAME AND FOOTREST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
STEERING SUPPORT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
HOOD AND WINDSHIELD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
HEADLIGHT, INSTRUMENTS, AND WIRING ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
CONSOLE AND SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
BELLY PAN AND FRONT BUMPER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
BELT GUARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
GAS TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
FUEL PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
TUNNEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
BACKREST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
RACK, HITCH, AND TAILLIGHT ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
COOLING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
ENGINE AND RELATED PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
EXHAUST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
BATTERY ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
AIR SILENCER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
DRIVE CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
DRIVEN CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
CYLINDER HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
CYLINDER BLOCK/BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
OIL PAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
CRANKSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
CAMSHAFT/VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
CAM CHAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
INTAKE MANIFOLD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
THROTTLE BODY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
EXHAUST MANIFOLD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
DELIVERY PIPE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
TIMING CHAIN COVER/OIL PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
WATER PUMP AND THERMOSTAT ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
STARTER MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
ALTERNATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
RELATED ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and
are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined
part numbers are new for the 2005 model year.
2004 Arctic Cat Inc. Printed July 2004
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
2005 Bearcat Wide Track
SKI AND SPINDLE ASSEMBLY
0739-657
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1703-312 2 Ski, Plastic - Black
2 1703-212 2 Wearbar
3 0603-616 4 Spacer
4 8047-486 8 Nut, Lock
5 1603-908 4 Spacer
6 0603-034 2 Axle, Spindle
7 0123-296 2 Nut, Lock
8 0623-728 4 Washer
9 1603-960 2 Damper, Ski
10 0703-269 2 Saddle, Ski - Black (inc. 11)
11 0603-621 4 Insert, Ski Saddle
12 0123-458 2 Pin, Cotter
13 0623-552 2 Screw, Cap
14 1703-384 1 Spindle, Steering - Right - Platinum
(inc. 15-17)
1703-385 1 Spindle, Steering - Left - Platinum
(inc. 15-17)
15 0603-647 8 Insert, Spindle
16 0623-010 2 Fitting, Grease
17 0603-158 4 Bearing
18 6611-198
6611-199
19 0623-831 2 Cap, Spindle
20 8017-581 4 Screw, Machine
21 8048-366 4 Nut, Lock
22 0603-624 2 Handle, Plastic - Black
23 8048-426 4 Nut, Lock
24 8020-135 2 Screw, Cap
25 8020-143 2 Screw, Cap
1 Decal, “AWS” - Spindle - Right
1 Decal, “AWS” - Spindle - Left
1
2005 Bearcat Wide Track
A-ARM ASSEMBLY
0738-350
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1703-114 1 Arm, Lower - Right - Platinum
(inc. 2 and 4)
1703-115 1 Arm, Lower - Left - Platinum
(inc. 2 and 4)
2 0603-158 4 Bearing
3 0703-857 2 Arm, Upper - Platinum (inc. 4)
4 0603-083 12 Bearing
5 0623-509 2 Screw, Cap
6 0623-664 2 Washer
7 1603-244 4 Axle, Powder Metal
8 0603-692 2 Tube, Axle
9 8048-486 6 Nut, Lock
10 0623-508 2 Screw, Cap
11 0623-663 2 Washer
12 1603-397 4 Axle, Non-Serrated
13 0603-693 2 Tube, Axle
14 8048-546 2 Nut, Lock
15 0603-830 4 Axle, Spindle Mount
16 8026-234 4 Screw, Cap
2
2005 Bearcat Wide Track
SHOCK ABSORBER AND SWAY BAR ASSEMBLY
0738-752
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1603-436 2 Shock, Front Suspension (inc. 2-3)
2 0604-309 2 Sleeve, Shock
3 0604-310 8 Bushing, Shock
4 0603-147 2 Sleeve, Threaded
5 0603-259 2 Nut, Retainer - Spring
6 1703-139 2 Spring, Compression - Blue
7 1603-889 2 Retainer, Spring
8 8020-226 2 Screw, Cap
9 8048-486 8 Nut, Lock
10 0603-855 2 Spacer, Shock Mount - Rear
11 1604-184 2 Axle, Lower Shock Mount
12 0603-854 2 Spacer, Shock Mount - Front
13 8020-234 2 Screw, Cap
14 0703-202 1 Sway Bar
15 0603-151 2 Bearing, Sway Bar
16 8020-137 4 Screw, Cap
17 0603-558 2 Arm, Sway Bar
18 8048-426 4 Nut, Lock
19 1603-002 2 Link, Sway Bar
20 8020-225 4 Screw, Cap
3
2005 Bearcat Wide Track
STEERING POST ASSEMBLY
0738-754
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 0705-832 1 Post, Steering
2 8002-137 4 Screw, Cap
3 0605-506 2 Cap, Adjusting Block
4 0605-507 1 Block, Adjusting
5 8048-426 6 Nut, Lock
6 0623-814 2 Screw, Cap
7 0605-406 1 Cap, Bearing Housing
8 0405-020 2 Bearing, Half
9 0605-147 1 Housing, Bearing
10 8048-366 2 Nut, Lock
11 0623-025 2 Nut, Lock
12 0623-044 2 Washer
13 0705-427 1 Plate, Backing - Steering Support
14 8020-130 2 Screw, Cap
15 0605-423 1 Ball Joint, Steering - Left
16 0123-917 1 Nut, Hex - Left
17 0605-626 1 Tube, Tie Rod
18 0605-504 1 Ball Joint, Tie Rod - Right
19 0623-294 1 Nut, Hex - Right
4
2005 Bearcat Wide Track
TIE ROD ASSEMBLY
0738-755
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 0705-370 1 Drag Link (inc. 2)
2 0605-541 2 Bearing
3 1705-080 1 Arm, Steering - Assembly
4 0605-540 4 Insert
5 1705-060 1 Arm, Steering - Idler - Assembly
6 8020-234 2 Screw, Cap
7 8048-486 2 Nut, Lock
8 0623-920 2 Screw, Cap
9 8050-272 2 Washer
10 0605-522 2 Axle, Drag Link
11 8048-426 2 Nut, Lock
12 8004-226 3 Screw, Cap
13 0623-044 3 Washer
14 0623-025 5 Nut, Lock
15 8050-277 4 Washer
16 0605-504 2 Ball Joint, Tie Rod - Right
17 0623-294 2 Nut, Hex - Right
18 0605-285 2 Tube, Tie Rod - Spindle
19 0123-917 2 Nut, Hex - Left
20 0605-511 2 Ball Joint, Steering - Left
21 0605-014 2 O-Ring
5
2005 Bearcat Wide Track
HANDLEBAR AND CONTROLS
0739-722
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 0609-613 1 Control, Throttle (High/Low) (inc. 2-10)
2 0609-614 1 Control, Throttle - Stop Switch Half
3 0609-500 1 Control, Throttle - Thumbwarmer
Assembly (High/Low) (inc. 4-10)
4 0609-495 1 Control, Throttle - Thumbwarmer Half
(High/Low) w/o Components
5 0609-497 1 Plug, Rubber
6 0609-498 1 Clip, Retaining - Throttle Cable
7 0609-496 1 Plate, Cover
8 0609-312 7 Screw, Self-Tapping
9 0609-382 1 Switch, Thumbwarmer Assembly
(High/Low) (inc. three No. 8 and 10)
10 0609-378 1 Plate, Cover
11 0609-492 2 Screw, Machine
12 0609-317 1 Axle, Lever - Throttle
13 0609-036 2 Washer
14 0609-501 2 Washer, Shoulder - Throttle
15 0609-368 1 Lever, Throttle
16 0609-040 1 Ring, Retaining
17 0705-361 1 Handlebar
18 2606-084 2 Grip, Handlebar
19 0616-995 1 Pad, Handlebar
20 0623-128 4 Screw, Self-Tapping
21 0609-558 2 Element, Handwarmer
22 1639-963 1 Tool, Removal - Kit - Throttle Cable
23 0609-697
24 0617-248 1 Pad, Insulator
25 0623-262 1 Clip, Wire
26 0687-153 1 Cable, Throttle
27 0123-788 AR Cable Tie - 8 in.
1 Element, Thumbwarmer
6
2005 Bearcat Wide Track
HYDRAULIC BRAKE CONTROL ASSEMBLY
0737-603 *Not a Service Part **Not Illustrated
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 0602-943 1 Brake Assembly (inc. 2-14)
2 1602-740
3 0623-430 1 Screw, Lever Mounting
4 0623-056 1 Nut, Lock
5 0602-740 1 Reservoir
6 0602-741 1 Gasket, Cover
7 0602-742 1 Cover, Reservoir
8 0623-506 2 Screw, Cover
9 0623-613 2 Screw, Machine
10 0602-587 1 O-Ring
11 * 1 Master Cylinder
12 8052-212 2 Washer, Lock - Internal Tooth
1 Lever, Brake
13 0623-432 2 Screw, Master Cylinder Mounting
14 0602-907 1 Clamp, Master Cylinder
** 0638-315 AR Fluid, Brake - High Temperature
15 0609-406 1 Control, Dimmer - Assembly (inc. 16-21)
16 0609-322 1 Housing, Dimmer Control
17 0609-267 1 Switch, Dimmer and Brake - Assembly
18 0609-474 1 Knob, Dimmer Switch
19 0609-383 1 Switch, HI/LO Handwarmer - Assembly
(inc. 20 and three No. 21)
20 0609-378 1 Plate, Cover
21 0609-312 7 Screw, Self-Tapping
22 1602-372 1 Brakeline, Hydraulic
7
2005 Bearcat Wide Track
DRIVE TRAIN SHAFTS AND BRAKE ASSEMBLIES
0739-658
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 0728-140 1 Track Drive Assembly (inc. 2-6)
2 1602-794
3 0602-864 2 Sprocket, Drive - Inner
4 0602-865 2 Sprocket, Drive - Outer
5 0602-884 1 Idler, Center
6 0120-247 1 Bushing, Drive
7 0702-567 1 Plate, Flange - Bearing Assembly
8 8011-130 3 Bolt, Carriage
9 0602-198 2 Plate, Flange
10 1602-374 1 Bearing, 1 in. w/Lock Collar
11 0623-810 3 Ring, Solder
12 0602-154 1 Cable, Adapter
13 0620-031 1 Adapter, Drive (inc. 14)
14 0104-062 1 Fitting, Grease
15 8048-426 5 Nut, Lock
16 8020-315 2 Screw, Cap
17 1602-205 1 Disc, Brake
18 0602-598 1 Key
19 0702-362 1 Shaft, Driven
20 0101-076 1 Key
21 2706-209 2 Bracket, Mounting - Magnetic Switch
22 0630-008 1 Switch, Magnetic
23 0623-137 2 Screw, Self-Tapping
24 1602-396 1 Magnet
1 Driveshaft
(inc. 8-11)
25 1602-821
26 0602-892 1 Plate, Flange
27 8020-132 2 Screw, Cap
28 0623-118 AR Washer
0623-119 AR Washer
29 0648-066 1 Shaft, Stub
30 0726-173 1 Clutch, Driven
31 0123-053 AR Washer
32 0123-694 AR Washer
33 0123-019 1 Washer
34 8020-142 1 Screw, Cap
35 0602-829 1 Caliper, Brake - Assembly (inc. 36-46)
36 * 1 Housing
37 0602-729 1 O-Ring, Housing
38 0602-583 2 O-Ring
39 0602-708 2 Piston
40 0702-229 1 Pad, Brake - Set (inc. 41)
41 0602-706 1 Pin, Retaining
42 * 1 Housing
43 0602-707 1 Screw, Bleed - Assembly
44 0602-590 1 Fitting, Adapter
45 8005-677 2 Screw, Cap
46 8050-272 2 Washer
1 Bearing, 1 in. w/Lock Collar -
Re-Lubricative
8
2005 Bearcat Wide Track
DRIVE/REVERSE DROPCASE ASSEMBLY
0738-421 *Not a Service Part
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 0702-631 1 Sprocket Assembly - 40T (15 Wide)
(inc. 2-8)
2* 1 Sprocket
3 0602-144 1 Retainer, Spring
4 0602-133 3 Pin, Slip
5 0602-138 3 Spring, Compression
6 0623-182 6 Screw, Cap
7 0123-430 6 Nut, Lock
8 0602-016 1 Bearing
9 0602-012 1 Spacer, Shaft
10 0602-968 1 Chain - 70P (15 Wide)
11 1602-048 1 Extension, Driveshaft
12 0702-048 1 Gear, Reverse - 55T (inc. 13-15)
13 0602-023 2 Washer, Thrust
14 0602-022 1 Bearing, Thrust
15 0602-024 1 Ring, Retaining
16 8002-231 1 Screw, Cap
17 1602-046 1 Washer, Tab Lock
18 8050-272 1 Washer
19 0702-372 1 Retainer, Shaft (inc. 20)
20 8070-153 1 Pin, Spring
21 0602-028 1 Spring, Return
22 0602-215 1 Spacer, Reverse Idler
23 0602-094 1 Shaft, Reverse
24 0702-260 1 Idler, Reverse - Assembly - 24T (inc. 25)
25 0602-018 1 Bearing
26 0602-366 1 Aligner, Idler - Pin
27 0702-366 1 Idler, Reverse - Assembly - 19T (inc. 28)
28 1602-045 1 Bearing
29 1602-044 1 Washer, Thrust
30 8020-130 1 Screw, Cap
31 1602-521 2 Plate, Flange
32 1602-052 1 Bearing, 7/8 in.
33 0107-003 2 O-Ring
34 8041-426 3 Nut, Lock
35 0602-995 1 Sprocket - 18T (15 Wide)
36 0623-231 1 Washer, Spring
37 0623-465 1 Nut, Lock
38 1602-051 1 Bearing, 1 in.
39 8040-426 3 Nut, Lock
9
2005 Bearcat Wide Track
DROPCASE AND CHAIN TENSION ASSEMBLY
0739-458
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 0702-417 1 Dropcase w/Studs (inc. 2-5)
2 0623-317 3 Stud, Ribbed
3 0607-025 9 O-Ring, Stud
4 0623-117 2 Bolt, Ribbed
5 0123-523 4 Bolt, Ribbed
6 8011-135 1 Bolt, Carriage
7 8047-426 7 Nut, Lock
8 8011-139 2 Bolt, Carriage
9 8050-247 AR Washer
10 8011-143 1 Bolt, Carriage
11 8020-135 1 Screw, Cap
12 2606-816 1 Guard, Dropcase
13 0602-876 1 Adapter, Manual Adjust
14 0623-905 1 Seal, Chain Adjuster
15 8050-272 1 Washer
16 0123-150 1 Nut
17 1602-101 1 Adjuster, Chain
18 0602-479 1 Plug, Drain - Magnetic
19 1602-213 3 O-Ring
20 0623-293 2 Plug, Drain
21 8020-134 5 Screw, Cap
22 0702-442 1 Cover, Dropcase
23 0702-350 1 Shaft, Shift Fork
24 0602-021 1 Seal, O-Ring
25 0623-542 1 Pin, Spring
26 1602-151 1 Cover, Oil Vent
27 0623-081 6 Screw, Self-Tapping
28 0602-085 1 Fork, Shift
29 0602-437 1 Seal, Dropcase
30 0602-483 1 Stick, Oil Level
31 0670-183 1 O-Ring, Oil Level Stick
32 0702-129 1 Roller, Chain Tightener (inc. 33)
33 0602-383 1 Bearing, Chain Tightener
34 0602-676 1 Shaft, Chain Roller
35 0623-525 2 Washer
36 0602-675 1 Arm, Chain Roller
37 8002-045 1 Screw, Cap
38 0623-122 1 Nut, Lock
39 0602-681 1 Nut, Roller Arm
40 8050-222 1 Washer
41 0702-553 1 Bracket, Chain Backing
42 8048-366 1 Nut, Lock
10
2005 Bearcat Wide Track
REVERSE SHIFT LEVER ASSEMBLY
0739-659 *Not a Service Part
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1602-294 1 Lever, Reverse
2 0623-641 1 Pin, Clevis
3 0117-868 1 Pin, Cotter
4 8002-137 1 Screw, Cap
5 0702-632 1 Shift Pivot
6 1602-830
7 8050-247 2 Washer
8 8053-242 1 Washer, Lock - External Tooth
9 8002-140 1 Screw, Cap
10 0702-465 1 Bracket, Reverse Switch
11 0630-011 1 Switch, Alarm
1 Axle
12 0630-013 1 Boot, Switch
13 0630-010 1 Alarm, Reverse (inc. 14)
14 0630-017 1 Ring, Retaining
15 8002-132 1 Screw, Cap
16 8040-426 2 Nut, Lock
17 0702-347 1 Linkage, Shifting - Assembly (inc. 18-22)
18 0602-305 1 Rod End - Left
19 0623-260 1 Nut, Jam - Left
20 * 1 Rod, Linkage
21 0123-144 1 Nut, Jam - Right
22 0602-322 1 Rod End - Right
11
2005 Bearcat Wide Track
SLIDE RAIL AND TRACK ASSEMBLY
0739-660
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1604-985 2 Rail, Formed
2 0604-938 2 Support, Rail
3 8047-366 4 Nut, Lock
4 8050-217 4 Washer
5 1604-137 2 End Cap, Slide Rail
6 8002-043 2 Screw, Cap
7 1604-461 2 Wearstrip, Slide Rail - Black
8 0123-859 2 Screw, Machine
9 8020-132 4 Screw, Cap
10 8060-633 8 Rivet
11 0604-967 8 Bracket, Retaining
(Complete Skid Frame Assembly p/n 7998-212; p/n 7998-332 International)
12 0604-918 4 Pad, Shock
13 8020-131 4 Screw, Cap
14 0704-395 2 Bracket, Mounting - Front Arm
15 8048-426 4 Nut, Lock
16 8048-486 2 Nut, Lock
17 1604-413 2 Block, Spring Tension
18 8020-227 2 Screw, Cap
19 0602-962 1 Track Assembly (inc. 20-21)
20 0602-488 62 Clip, Wear
21 0602-541 62 Clip, Guide
12
2005 Bearcat Wide Track
IDLER WHEEL ASSEMBLY
0739-661
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 8020-232 8 Screw, Cap
2 0123-570 6 Washer
3 1604-693 2 Wheel, Idler (inc. 4-7)
4 1604-772 10 Insert, Wheel - Inside
5 0123-798 10 Ring, Retaining
6 0107-598 10 Bearing
7 1604-773 10 Insert, Wheel - Outside
8 0603-030 6 Axle, Serrated
9 0704-966 6 Block, Mounting - Idler Wheel
10 8020-224 6 Screw, Cap
11 8048-486 14 Nut, Lock
12 1604-980 2 Axle, Steel
13 0704-396 1 Bracket, Mounting - Front Shock
14 0623-675 8 Washer
15 0114-240 8 Wheel, Idler (inc. 4-7)
16 1604-979 4 Spacer
17 8050-272 2 Washer
18 1623-064 2 Screw, Cap
19 0603-105 1 Spacer
20 1704-016 1 Pivot, Shock (inc. 21-22)
21 1623-010 1 Fitting, Grease
22 1623-011 1 Washer, Grease Fitting
23 0623-746 4 Washer
24 0604-739 2 Bushing, Overload Spring
25 1604-430 2 Spacer, Spring Slide
26 2604-516 2 Slide, Spring
27 8050-282 2 Washer
28 1704-279
29 2604-788
30 0623-121 2 Screw, Machine
31 8041-276 2 Nut, Lock
32 1604-412 4 Clip, Retaining
33 8047-486 2 Nut, Lock
2 Spring, Overload Assembly (inc. 29-32)
2 Block, Wear
13
2005 Bearcat Wide Track
ARTICULATING SKID FRAME ASSEMBLY
0739-663
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2604-418 2 Bracket, Mounting - Articulating Skid Frame
2 2604-417 2 Spacer
3 8020-224 4 Screw, Cap
4 8048-486 5 Nut, Lock
5 0704-262 2 Bracket, Spring
6 0604-963 1 Tube, Axle
7 0604-952 1 Axle
8 0123-439 4 Washer
9 0604-901 2 Axle, Outer - Idler Wheel
10 1604-693 2 Wheel, Idler (inc. 11-14)
11 1604-773 3 Insert, Wheel - Outside
12 1604-772 3 Insert, Wheel - Inside
13 0123-798 5 Ring, Retaining
14 0107-598 5 Bearing
15 0123-570 4 Washer
16 8020-222 6 Screw, Cap
17 0623-971 1 Screw, Cap
18 8050-277 1 Washer
19 0603-061 2 Axle, Serrated
20 1604-004 2 Bracket, Mounting - Rear Axle
21 0704-288 1 Arm, Swing (inc. 22)
22 0104-386 2 Bushing, Rear Arm
23 0604-962 1 Axle, Swing Arm
24 0604-246 2 Cap, Idler Wheel
25 0604-839 2 Block, Slide
26 8050-342 4 Washer
27 1704-131 2 Spring
28 8040-606 2 Nut, Lock
29 0604-964 1 Axle, Slide Block
30 0604-966 1 Spacer, Articulating Skid Frame
31 0623-123 2 Screw, Cap
32 8042-486 2 Nut
33 0704-352 2 Adjuster, Track
34 8002-042 4 Screw, Cap
35 8020-045 2 Screw, Cap
36 0604-863 2 Bumper, Track Guide
37 8048-366 6 Nut, Lock
38 0623-220 2 Washer
39 0604-968 4 Bushing, Spacer
40 1604-682 1 Axle, Rear Wheel
41 0604-965 2 Spacer, Center
42 1604-685 1 Wheel, Idler (inc. 11-14)
43 0604-936 2 Bushing, Adjuster
44 1604-694 2 Wheel, Idler (inc. 13-14 and 45)
45 1604-774 2 Insert, Idler Wheel
14
2005 Bearcat Wide Track
REAR SUSPENSION FRONT ARM ASSEMBLY
0740-034
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1704-269 1 Arm, Front Suspension (inc. 2-4)
2 1623-010 2 Fitting, Grease
3 0104-386 2 Bushing, Front Arm
4 0603-083 2 Bearing
5 1604-974 1 Tube, Axle
6 0603-061 2 Axle, Serrated
7 1623-064 1 Screw, Cap
8 8047-486 1 Nut, Lock
9 1604-369 1 Shock Absorber, Front Arm
10 1604-384 2 Bushing, Shock
11 1604-329 1 Axle, Pivot - Shock
12 8020-228 1 Screw, Cap
13 8048-486 3 Nut, Lock
14 8020-226 1 Screw, Cap
15 0603-030 1 Axle, Serrated
16 8041-486 1 Nut, Lock
17 1603-889 1 Retainer, Spring
18 0603-147 1 Sleeve, Threaded
19 0603-259 1 Nut, Retainer - Spring
20 1703-072 1 Spring, Compression
21 0604-590 1 Cover, Shock
22 2604-832
23 8002-042 2 Screw, Cap
24 0623-184 6 Washer
25 8047-366 4 Nut, Lock
26 8002-040 2 Screw, Cap
27 0704-256 2 Adjuster, Front Arm
28 0604-948 1 Axle, Inner Carriage
29 8002-224 2 Screw, Cap
30 8051-277 2 Washer, Lock
31 0623-044 2 Washer
2 Strap, Limiter
15
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