Archgard 3600-DVTR24N User Manual

AG 3600/
AG 3600/
WARNING: If the information in this manual is not followed exactly, fire or explosion may result causing property damage, personal injury or loss of life.
OPTIMA--
OPTIMA
3600--
3600
dvtr24n
dvtr24n
3600--11
3600
Direct Vented
Top or Rear Vent
Gas Room Heater
For use with natural gas or propane*
USERS’ INSTALLATION OPERATION AND MAINTENANCE MANUAL
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance. Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Installer: Please leave this manual with the appliance owner for future reference
7116 Beatty Dr Mission, BC V2V 6B4 Canada
This appliance may be installed in an aft e r m a r k e t perm a n e n t ly locate d , manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
*Conversion kit required for Propane use
200-1905
MAY 2010
INTRODUCTION
Thank you for purchasing the Optima 3600-1 Zero Clearance Direct Vented Fireplace Gas Heater.
The Optima 3600-1 is one of the most advanced direct vented zero clearance gas heaters on the market. It is designed using the latest technology and manufactured to the highest quality.
Some of the many features are:
True Zero Clearance No standoffs required.
Heater Classification It is classified as a heating appliance. Therefore, it can be
operated continuously for zone heating.
High Efficiency It has high efficiency; therefore, less expensive to operate.
Adjustable Flame The flame aesthetics and heat output can be adjusted to suit
the owner’s moods and heating needs.
Solid Construction It is constructed mainly of satin coated, aluminized and
galvanized steel for long life and durability.
Please read the manual carefully prior to installation and operation of the appliance. Proper installation, operation and maintenance of the appliance will provide you with many years of enjoyment.
We recommend you record the following information:
Fireplace Model Number: 3600-dvtr24n Serial Number:
Date of Installation:
Type of Gas Used by the Fireplace: Natural Gas Propane
Dealer’s Name & Address:
Dealer’s Phone Number:
TABLE OF CONTENTS
Page
Requirements for the State of Massachusetts 5
Caution & Safety Information 6
General Information 7
Appliance Dimensions 8
Installation Clearances 9
Electrical Connections, Fan System 10
Glass Door Removal 11
Log Placement 12 - 15
Installation Instructions 16 - 18
Optional Wall Switch or Thermostat 19
Top / Rear Vent Conversion 20
Allowable Termination Locations 21
Approved Vent Components 22 - 23
Venting Components - Parts List 24
Venting - Rear Vent 25
Venting - Top Vent 26
Horizontal Venting Instructions 27
Vertical Venting Instructions 28
Operation Instructions - Safety Information 29
Operation Instructions - Start Up & Shut Down Procedures 30
Maintenance 31
Troubleshooting 32 - 33
Servicing 34 - 35
Important Information 36
Replacement Parts List 37 - 38
Archgard Warranty 39
Warranty Registration Card 41
Optima 3600 1
5
STATE OF MASSACHUSETTS REQUIREMENTS
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential pur­poses, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fin­ished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installa­tion instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Common-
wealth of Massachusetts.
For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO
alarm with battery back up in the same room where the gas appliance is installed.
Optima 3600 1
CAUTION / SAFETY INFORMATION
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperature and stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other flammable material should not be placed on or near the appliance.
Any parts removed or opened for servicing of the appliance must be properly replaced prior to operating the appliance.
The appliance must be inspected before use and at least annually by a qualified service person. More frequent cleaning maybe required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartments, burners and circulating air passageways for the appliance be kept clean.
Venting terminals shall not be recessed into a wall or siding.
This gas appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance.
FOR YOUR SAFETY - Do not install or operate your Archgard Optima 3600 Direct Vent Gas Fireplace without reading and understanding this manual. Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous.
This appliance must be installed by a qualified gas installer and the installation must conform to the installation codes.
Provide adequate clearance around air openings of the appliance.
Never obstruct front openings.
Provide adequate clearances for proper operation and servicing of the appliance.
This appliance must be properly connected to an approved venting system and must not be connected to a chimney flue serving a separate solid fuel burning appliance.
6
Optima 3600 –1
7
GENERAL INFORMATION
APPLIANCE CERTIFICATION
This appliance is tested and certified to the following US and Canadian gas appliance standards.
- ANSI Z21.88b-2003 / CSA 2.33b-2003 Vented Gas Fireplace Heaters,
- CAN/CGA-2.17-M91 Gas-Fired Appliance fo Use at High Altitudes Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this
appliance.
INSTALLATION CODES
This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code, ANSI Z223.1/ NFPA 54, in the US or Installation Code, CSA-B149.1, in Canada. Electrical connections and grounding must be in accordance with local codes, if any, if not, follow the current CAN/CSA C22.1 in Canada and ANSI/NFPA 70 in the US. This appliance is certified for installation in a bedroom or a bedsitting room. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See
owner’s manual for details. This appliance is not convertible for use with other gases, unless a certified kit
is used. This appliance must be installed in accordance with the current Standard CAN/CSA Z240 1411, Mobile Housing, or with the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or when such a standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard. Only for direct discharge without duct connection. This appliance must be
direct vented using listed Simpson Dura-Vent components.
We recommend that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute® (NFI) as NFI Gas Specialists
SPECIFICATIONS
Natural Gas (NG) Propane (LP)
Manifold Pressure
Min. Supply Pressure for
Purpose of Input Adjustment
Orifice Size
Nominal Input Rating
Altitude
Primary Air Opening
1.7-3.5 in. W.C. (0.4-0.9 kpa) 6.5-10.0 in. W.C. (1.6-2.5kpa)
4.5 in. W.C. (1.1 kPa) 11.0 in. W.C. (2.7 kPa)
#43 DMS #54 DMS
17,000 - 24,000 BTU/hr
(4.98 –7.03 kW)
0 - 4,500 ft. (0 - 1372 m) 0 - 4,500 ft. (0 - 1372 m)
closed 25% open
19,000 -24,000 BTU/hr
(5.57 - 7.03 kW)
HIGH ALTITUDE INSTALLATION
When installing this appliance beyond 4500 ft. (1372 m) above sea level, the appliance must be properly de-rated and installed according to local codes, in the absence of local codes, with the current National Fuel Gas Code, ANSI Z223.1/ NFPA 54, in the US or Installation Code, CSA-B149.1, in Canada.
Optima 3600 1
APPLIANCE DIMENSIONS
8
Optima 3600 1
INSTALLATION CLEARANCES
MANTLE & SIDEWALL CLEARANCES
9
CORNER FRAME DIMENSIONS
Mantle Height from Floor (B) Mantle Depth (A)
40" (1016 mm) 12" (305 mm)
39" (991 mm) 10-5/16" (262 mm)
38" (965 mm) 8-9/16" (217 mm)
37" (940 mm) 6-7/8" (175 mm)
36" (914 mm) 5-1/8" (130 mm)
35" (889 mm) 3-7/16" (81 mm)
34" (864 mm) 1-11/16" (43 mm)
Sidewall clearance (C) = 6" (305 mm) from edge of unit Unexposed Back & Sidewalls = 0" Internal Ceiling = 40" (1016 mm) from floor Floor = 0" Mantle = See Chart Vertical Vent = 1” (25 mm) to outside surface Horizontal Vent = 1” (25 mm) to outside side and bottom surface Horizontal Vent = 2” (50 mm) to outside top surface.
Note: Check local codes for floor requirements. This fireplace is suitable for installation on a combustible surface.
Optima 3600 –1
10
ELECTRICAL CONNECTIONS, FAN SYSTEM
WARNING: Before starting, make certain the power supply is turned OFF.
The Optima 3600-1 comes complete with a temperature activated fan and rheostat installed and wired to an internal junction box. The heat sensor is factory set to close the circuit to the fan speed control at 1100 F (430 C) and will turn off the fan when the temperature falls below 80 F (270 C).
Have a qualified electrician run a 120VAC supply line to the lower right side of the fireplace before installing the appliance. There should be 18” (460mm) of the supply line free for ease of connection to the appliance. Connect the electrical supply line to the appliance at the same time the gas line is being connected to the appliance. NOTE: This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
Remove or open the bottom (louver) grill. Remove the junction box cover. Run the line into the right side of the appliance through the hole in the rear of the junction box and hold with a
standard ⅞” (22 mm) clamp. Connect the (black) supply conductor to the free black conductor from the speed controller with a marrette type wire connector. Connect the ‘neutral’ white
supply conductor to the free white conductor from the fan with a marrette-type wire connector. Connect the ‘ground’ (green or bare) conductor to the ground screw in the junction box. Replace the junction box cover. A BX connector or other suitable approved wiring strain relief must be installed on the junction box.
0
WIRING DIAGRAM
LINE
120 VAC
NEUTRAL
GROUND
LINE
NEUTRAL
GROUND
SPEED
CONTROL
black
black white black
white
green
To Appliance Body
SPEED
CONTROL
MO
11F (43ºC) N.O.
THERMAL SNAP
SWITCH
CONVECTION BLOWER
11F (43ºC) N.O.
THERMAL SNAP
SWITCH
CONVECTION BLOWER
Optima 3600 –1
11
GLASS DOOR REMOVAL
Removing the Glass Door
Remove the top & bottom louvers (or optional front). Unhook the door latches found on the bottom of the firebox - shown below Carefully lift and remove the door. Place the door at a safe location where it cannot be scratched or damaged. If the glass door is damaged, it must be replaced with another glass door certified for this
appliance.
Replacement glass doors are available through your Archgard dealer (See Replacement
Parts page 36)
Replacing the Glass Door
Check the condition of the glass and the gasket before installing door. Carefully hook the door onto the 4 tabs on the top of the firebox. (2 left, 2 right)
Connect the door latches, at the bottom of the door, by pulling forward on the 2 bottom
latches and hooking them over the lower door frame flange.
Install the top & bottom louvers (or optional front).
If the glass has been damaged contact your dealer and replace the door assembly with a new assembly provided by your dealer.
WARNING:
Do not attempt to remove the glass door when the appliance is hot. Do not abuse the glass door. Do not strike or slam the glass.
BOTTOM LATCH
TOP LATCH
Optima 3600 1
12
LOG PLACEMENT
The Archgard pan burner and fiber logs are designed to give a realistic fire package, and are created to maintain their appearance from the day they were originally installed. Care must be given when first installing the logs and when removed for servicing, as they can be damaged or broken if not handled properly.
After opening the log set package, inspect the logs to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer.
Gas and vent connections must be made before installing the logs and embers on the pan burner.
NOTE: Improper placement of logs may cause sooting on the internal parts and glass, and will not be covered under warranty. Do not use broken or damaged logs.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or
Refer to the pictured instructions on the following pages that will show you how to correctly place the logs. The bottom of each log has a code stamped on it that can be used as a refer­ence to help locate the correct log.
IMPORTANT: Pins & holes must be aligned with logs & burner.
LOCATOR PINS ON BURNER SHOWN
LOCATOR PINS
Optima 3600 1
LOG PLACEMENT - CONTINUED
STEP 1 - PLACE REAR LOG ON PINS AND BURNER AS SHOWN (Shown with optional brick liner)
13
STEP 2 - PLACE RIGHT REAR LOG ON PIN AND LOG AS SHOWN (Shown with optional brick liner)
Optima 3600 1
LOG PLACEMENT - CONTINUED
STEP 3 - PLACE FRONT RIGHT LOG ON PINS AND BURNER AS SHOWN
14
STEP 4 - PLACE FRONT LEFT LOG ON PINS AS SHOWN
(Shown with optional brick liner)
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