Archgard 3600-DVTR24N User Manual

AG 3600/
AG 3600/
WARNING: If the information in this manual is not followed exactly, fire or explosion may result causing property damage, personal injury or loss of life.
OPTIMA--
OPTIMA
3600--
3600
dvtr24n
dvtr24n
3600--11
3600
Direct Vented
Top or Rear Vent
Gas Room Heater
For use with natural gas or propane*
USERS’ INSTALLATION OPERATION AND MAINTENANCE MANUAL
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance. Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Installer: Please leave this manual with the appliance owner for future reference
7116 Beatty Dr Mission, BC V2V 6B4 Canada
This appliance may be installed in an aft e r m a r k e t perm a n e n t ly locate d , manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
*Conversion kit required for Propane use
200-1905
MAY 2010
INTRODUCTION
Thank you for purchasing the Optima 3600-1 Zero Clearance Direct Vented Fireplace Gas Heater.
The Optima 3600-1 is one of the most advanced direct vented zero clearance gas heaters on the market. It is designed using the latest technology and manufactured to the highest quality.
Some of the many features are:
True Zero Clearance No standoffs required.
Heater Classification It is classified as a heating appliance. Therefore, it can be
operated continuously for zone heating.
High Efficiency It has high efficiency; therefore, less expensive to operate.
Adjustable Flame The flame aesthetics and heat output can be adjusted to suit
the owner’s moods and heating needs.
Solid Construction It is constructed mainly of satin coated, aluminized and
galvanized steel for long life and durability.
Please read the manual carefully prior to installation and operation of the appliance. Proper installation, operation and maintenance of the appliance will provide you with many years of enjoyment.
We recommend you record the following information:
Fireplace Model Number: 3600-dvtr24n Serial Number:
Date of Installation:
Type of Gas Used by the Fireplace: Natural Gas Propane
Dealer’s Name & Address:
Dealer’s Phone Number:
TABLE OF CONTENTS
Page
Requirements for the State of Massachusetts 5
Caution & Safety Information 6
General Information 7
Appliance Dimensions 8
Installation Clearances 9
Electrical Connections, Fan System 10
Glass Door Removal 11
Log Placement 12 - 15
Installation Instructions 16 - 18
Optional Wall Switch or Thermostat 19
Top / Rear Vent Conversion 20
Allowable Termination Locations 21
Approved Vent Components 22 - 23
Venting Components - Parts List 24
Venting - Rear Vent 25
Venting - Top Vent 26
Horizontal Venting Instructions 27
Vertical Venting Instructions 28
Operation Instructions - Safety Information 29
Operation Instructions - Start Up & Shut Down Procedures 30
Maintenance 31
Troubleshooting 32 - 33
Servicing 34 - 35
Important Information 36
Replacement Parts List 37 - 38
Archgard Warranty 39
Warranty Registration Card 41
Optima 3600 1
5
STATE OF MASSACHUSETTS REQUIREMENTS
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential pur­poses, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fin­ished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. (b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installa­tion instructions. (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensed in the Common-
wealth of Massachusetts.
For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO
alarm with battery back up in the same room where the gas appliance is installed.
Optima 3600 1
CAUTION / SAFETY INFORMATION
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperature and stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other flammable material should not be placed on or near the appliance.
Any parts removed or opened for servicing of the appliance must be properly replaced prior to operating the appliance.
The appliance must be inspected before use and at least annually by a qualified service person. More frequent cleaning maybe required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartments, burners and circulating air passageways for the appliance be kept clean.
Venting terminals shall not be recessed into a wall or siding.
This gas appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance.
FOR YOUR SAFETY - Do not install or operate your Archgard Optima 3600 Direct Vent Gas Fireplace without reading and understanding this manual. Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous.
This appliance must be installed by a qualified gas installer and the installation must conform to the installation codes.
Provide adequate clearance around air openings of the appliance.
Never obstruct front openings.
Provide adequate clearances for proper operation and servicing of the appliance.
This appliance must be properly connected to an approved venting system and must not be connected to a chimney flue serving a separate solid fuel burning appliance.
6
Optima 3600 –1
7
GENERAL INFORMATION
APPLIANCE CERTIFICATION
This appliance is tested and certified to the following US and Canadian gas appliance standards.
- ANSI Z21.88b-2003 / CSA 2.33b-2003 Vented Gas Fireplace Heaters,
- CAN/CGA-2.17-M91 Gas-Fired Appliance fo Use at High Altitudes Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this
appliance.
INSTALLATION CODES
This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code, ANSI Z223.1/ NFPA 54, in the US or Installation Code, CSA-B149.1, in Canada. Electrical connections and grounding must be in accordance with local codes, if any, if not, follow the current CAN/CSA C22.1 in Canada and ANSI/NFPA 70 in the US. This appliance is certified for installation in a bedroom or a bedsitting room. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See
owner’s manual for details. This appliance is not convertible for use with other gases, unless a certified kit
is used. This appliance must be installed in accordance with the current Standard CAN/CSA Z240 1411, Mobile Housing, or with the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or when such a standard is not applicable, ANSI/NCSBCS A225.1/NFPA 501A, Manufactured Home Installations Standard. Only for direct discharge without duct connection. This appliance must be
direct vented using listed Simpson Dura-Vent components.
We recommend that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute® (NFI) as NFI Gas Specialists
SPECIFICATIONS
Natural Gas (NG) Propane (LP)
Manifold Pressure
Min. Supply Pressure for
Purpose of Input Adjustment
Orifice Size
Nominal Input Rating
Altitude
Primary Air Opening
1.7-3.5 in. W.C. (0.4-0.9 kpa) 6.5-10.0 in. W.C. (1.6-2.5kpa)
4.5 in. W.C. (1.1 kPa) 11.0 in. W.C. (2.7 kPa)
#43 DMS #54 DMS
17,000 - 24,000 BTU/hr
(4.98 –7.03 kW)
0 - 4,500 ft. (0 - 1372 m) 0 - 4,500 ft. (0 - 1372 m)
closed 25% open
19,000 -24,000 BTU/hr
(5.57 - 7.03 kW)
HIGH ALTITUDE INSTALLATION
When installing this appliance beyond 4500 ft. (1372 m) above sea level, the appliance must be properly de-rated and installed according to local codes, in the absence of local codes, with the current National Fuel Gas Code, ANSI Z223.1/ NFPA 54, in the US or Installation Code, CSA-B149.1, in Canada.
Optima 3600 1
APPLIANCE DIMENSIONS
8
Optima 3600 1
INSTALLATION CLEARANCES
MANTLE & SIDEWALL CLEARANCES
9
CORNER FRAME DIMENSIONS
Mantle Height from Floor (B) Mantle Depth (A)
40" (1016 mm) 12" (305 mm)
39" (991 mm) 10-5/16" (262 mm)
38" (965 mm) 8-9/16" (217 mm)
37" (940 mm) 6-7/8" (175 mm)
36" (914 mm) 5-1/8" (130 mm)
35" (889 mm) 3-7/16" (81 mm)
34" (864 mm) 1-11/16" (43 mm)
Sidewall clearance (C) = 6" (305 mm) from edge of unit Unexposed Back & Sidewalls = 0" Internal Ceiling = 40" (1016 mm) from floor Floor = 0" Mantle = See Chart Vertical Vent = 1” (25 mm) to outside surface Horizontal Vent = 1” (25 mm) to outside side and bottom surface Horizontal Vent = 2” (50 mm) to outside top surface.
Note: Check local codes for floor requirements. This fireplace is suitable for installation on a combustible surface.
Optima 3600 –1
10
ELECTRICAL CONNECTIONS, FAN SYSTEM
WARNING: Before starting, make certain the power supply is turned OFF.
The Optima 3600-1 comes complete with a temperature activated fan and rheostat installed and wired to an internal junction box. The heat sensor is factory set to close the circuit to the fan speed control at 1100 F (430 C) and will turn off the fan when the temperature falls below 80 F (270 C).
Have a qualified electrician run a 120VAC supply line to the lower right side of the fireplace before installing the appliance. There should be 18” (460mm) of the supply line free for ease of connection to the appliance. Connect the electrical supply line to the appliance at the same time the gas line is being connected to the appliance. NOTE: This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
Remove or open the bottom (louver) grill. Remove the junction box cover. Run the line into the right side of the appliance through the hole in the rear of the junction box and hold with a
standard ⅞” (22 mm) clamp. Connect the (black) supply conductor to the free black conductor from the speed controller with a marrette type wire connector. Connect the ‘neutral’ white
supply conductor to the free white conductor from the fan with a marrette-type wire connector. Connect the ‘ground’ (green or bare) conductor to the ground screw in the junction box. Replace the junction box cover. A BX connector or other suitable approved wiring strain relief must be installed on the junction box.
0
WIRING DIAGRAM
LINE
120 VAC
NEUTRAL
GROUND
LINE
NEUTRAL
GROUND
SPEED
CONTROL
black
black white black
white
green
To Appliance Body
SPEED
CONTROL
MO
11F (43ºC) N.O.
THERMAL SNAP
SWITCH
CONVECTION BLOWER
11F (43ºC) N.O.
THERMAL SNAP
SWITCH
CONVECTION BLOWER
Optima 3600 –1
11
GLASS DOOR REMOVAL
Removing the Glass Door
Remove the top & bottom louvers (or optional front). Unhook the door latches found on the bottom of the firebox - shown below Carefully lift and remove the door. Place the door at a safe location where it cannot be scratched or damaged. If the glass door is damaged, it must be replaced with another glass door certified for this
appliance.
Replacement glass doors are available through your Archgard dealer (See Replacement
Parts page 36)
Replacing the Glass Door
Check the condition of the glass and the gasket before installing door. Carefully hook the door onto the 4 tabs on the top of the firebox. (2 left, 2 right)
Connect the door latches, at the bottom of the door, by pulling forward on the 2 bottom
latches and hooking them over the lower door frame flange.
Install the top & bottom louvers (or optional front).
If the glass has been damaged contact your dealer and replace the door assembly with a new assembly provided by your dealer.
WARNING:
Do not attempt to remove the glass door when the appliance is hot. Do not abuse the glass door. Do not strike or slam the glass.
BOTTOM LATCH
TOP LATCH
Optima 3600 1
12
LOG PLACEMENT
The Archgard pan burner and fiber logs are designed to give a realistic fire package, and are created to maintain their appearance from the day they were originally installed. Care must be given when first installing the logs and when removed for servicing, as they can be damaged or broken if not handled properly.
After opening the log set package, inspect the logs to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer.
Gas and vent connections must be made before installing the logs and embers on the pan burner.
NOTE: Improper placement of logs may cause sooting on the internal parts and glass, and will not be covered under warranty. Do not use broken or damaged logs.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or
Refer to the pictured instructions on the following pages that will show you how to correctly place the logs. The bottom of each log has a code stamped on it that can be used as a refer­ence to help locate the correct log.
IMPORTANT: Pins & holes must be aligned with logs & burner.
LOCATOR PINS ON BURNER SHOWN
LOCATOR PINS
Optima 3600 1
LOG PLACEMENT - CONTINUED
STEP 1 - PLACE REAR LOG ON PINS AND BURNER AS SHOWN (Shown with optional brick liner)
13
STEP 2 - PLACE RIGHT REAR LOG ON PIN AND LOG AS SHOWN (Shown with optional brick liner)
Optima 3600 1
LOG PLACEMENT - CONTINUED
STEP 3 - PLACE FRONT RIGHT LOG ON PINS AND BURNER AS SHOWN
14
STEP 4 - PLACE FRONT LEFT LOG ON PINS AS SHOWN
(Shown with optional brick liner)
Optima 3600 1
LOG PLACEMENT - CONTINUED
STEP 5 - PLACE LEFT REAR LOG AS SHOWN
15
STEP 6 - PLACE FRONT CENTER LOG AS SHOWN
(Shown with optional brick liner)
Optima 3600 1
LOG PLACEMENT - CONTINUED
STEP 6 - PLATINUM EMBERS SHOULD BE PLACED ON BURNER AS SHOWN
16
(Shown with optional brick liner)
Optima 3600 –1
17
INSTALLATION INSTRUCTIONS
PRECAUTIONS
This appliance must be installed by a qualified gas installer and the installation conform to
the installation codes.
This appliance needs fresh air for safe operation and must be installed so there are
provisions for adequate ventilation air. Provide adequate clearance around air openings of the appliance. Never obstruct front openings.
Provide adequate clearances for proper operation and servicing of the appliance. This appliance must be properly connected to a venting system. This appliance must NOT be connected to a chimney flue serving a solid-fuel appliance.
LOCATING GAS FIREPLACE
The venting system of this appliance must be installed in any location that is free of plumbing, electrical wiring and heating or air conditioning ducts. Select a location that is accessible for venting. See the ALLOWABLE TERMINATION LOCATIONS - page 20, in this manual. When the appliance is installed directly on carpeting, vinyl tile or other combustible material, other than wood flooring, the appliance must be installed on a metal or wood panel extending the full width and depth of the appliance.
VENT TERMINATION LOCATION
1. Establish a suitable vent termination location. (See ALLOWABLE TERMINATION LOCATIONS - page 20)
2. In heavy snowfall areas make sure vent termination is located where it can not be blocked by snowfall or snow from snow removal equipment.
3. Locate vent termination away from plants, bushes or any other object on or near the vent termination that will interfere or obstruct the air flow around it.
4. DO NOT recess vent termination into walls, sidings or planters.
5. Vent terminations located below 7 ft (2130 mm) from grade level or anywhere that it is a burn
hazard to the public, such as patios and balconies, must be protected with an approved termination cage.
The fireplace may be installed in any location that maintains proper clearances to combustibles, air conditioning ducts, electrical wiring and plumbing. Select a location that is accessible for venting See section Allowable Termination Locations listed in this manual. When the appliance is installed directly on carpeting, vinyl tile or other combustible materials, other than wood flooring, the appli­ance must be installed on metal or wood panel extending the full width and depth of the appliance.
Optima 3600 1
INSTALLATION INSTRUCTIONS
GAS CONNECTIONS
Have your gas supplier or a qualified gas fitter run a gas supply line into the gas fireplace. The line must be properly sized and fitted according to the installation codes. Upstream of the supply connection, the fitter shall provide a manual shut-off valve.
CAUTION: The appliance and its individual shutoff valve must be disconnected from
the gas supply piping system during any pressure-testing of that system at test pressures in excess of ½ psig (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure-testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kPa). Failure
to do so will damage the appliance’s gas valve. Such damage is not cover by the manufacturer’s warranty.
CHECKING INLET & OUTLET GAS PRESSURE
18
1. Open the lower grills.
2. The pressure test taps are located on the valve. The taps are located in the gas valve
front face. The inlet is marked ‘INand the outlet is marked ‘OUT’. (See Fig.1)
3. Loosen the set screw inside the tap with a ⅛” (3 mm) wide flat screw driver.
4. Connect a ¼” (6 mm) rubber tube to the tap post and a manometer.
5. Verify the readings obtained are within specs (as shown on the appliance rating plate)
6. Be sure to tighten the set screw inside the tap after you are finish taking pressure
readings.
7. Check for leaks.
Fig.1
Optima 3600 –1
19
INSTALLATION INSTRUCTIONS
GAS CONNECTIONS - CONTINUED
The minimum permissible gas supply pressure is 4.5 in. w.c. (1.12 kPa) for natural gas and 11.0 in. w.c. (2.74 kPa) for propane. Maximum gas supply pressure should never exceed 14.0 in. w.c. (3.48 kPa) or ½ psi. for both natural gas and propane. BE SURE TO TIGHTEN THE PRESSURE TAP SET SCREW
AFTER CHECKING THE PRESSURE.
Before connecting the appliance to the gas supply line, double check that the appliance you have purchased is designed for the gas type you are using. The gas type markings are located on the certification label and also on the appliance’s gas valve.
Adequate clearance for proper installation and checking of the gas connections must be provided. All gas connections must be checked for gas leaks.
CHECKING & ADJUSTING PILOT
The pilot flame should have the characteristic as shown in the illustration to the right. The flame should not have yellow tips but should engulf the thermocouple and thermopile. It can be adjusted be turning the screw marked “pilot” on the control valve.
CONVERTIBLE PILOT ORIFICE
The pilot assembly is convertible to the type of gas being used, simply unscrew
the body by using a 7/16” (11 mm)
wrench turn ¼open then push the small metal tab across to the other side of the body and retighten. Call your local
Authorized Archgard Dealer to purchase the correct fuel conversion kit for your gas appliance.
AIR SHUTTER ADJUSTMENT
Thermocouple
Electrode
Thermopile
Burner Ports
7/16” (11 mm)
WRENCH
(HERE)
CAUTION: MUST BE DONE WHEN APPLIANCE IS COLD.
Remove / open lower louvre, slightly loosen the wing nut located under the firebox near the centre at the rear. Push back lever for cleaner burn; tab forward for a richer burn.
SHOWN FULLY CLOSED AND PROPERLY SET FOR NATURAL GAS. PUSH BACK ¼ FOR PROPANE GAS.
Optima 3600 –1
20
OPTIONAL WALL SWITCH OR THERMOSTAT
If a wall mounted switch or a wall mounted thermostat is desired, Archgard recommends that the device be wired as shown in Fig 1. This will allow the original on/off rocker switch to be used incase the device that is mounted to the wall is inoperable. Note: Archgard Industries does not manufacture, or sell any wall switch or wall thermostat, and will not extend warranty to them.
Thermostat / wall switch wire table
Recommended Maximum Lead Length
for two wires
Wire Size Max. Length
14 GA. 50 Ft. (15.24 M)
16 GA. 32 Ft. (9.75 M)
18 GA. 20 Ft. (6.9 M)
20 GA. 12 Ft. (3.65 M)
22 GA. 9 Ft. (2.74 M)
VALVE CONNECTION for MILLIVOLT VALVE
Fig. 1
C
PILOT ASSEMBLY
A ELECTRODE
B THERMOPILE
C PILOT CAP
D THERMOCOUPLE
PILOT SUPPLY TUBE
B
D
A
THERMOCOUPLE LEAD
WIRE TO PIEZO (SPARKER)
OPTIONAL WALL
SWITCH. WALL
THERMOSTAT OR
HAND HELD REMOTE
CONTROL
CAUTION: DO NOT CONNECT ANY AC VOLTAGE TO THE GAS VALVE.
Optima 3600 1
TOP / REAR VENT CONVERSION
21
5
The appliance is easily converted from top vent to rear vent.
The steps for converting are as follows:
1. Remove the top vent outer shell cover (#1)
2. Remove the top vent heat shield cover (#2)
3. Remove the outer collar assembly (#3)
4. Remove the exhaust collar assembly (#4)
5. Rotate the exhaust collar assembly and the outer collar assembly to the rear vent configuration and reinstall.
6. Install rear vent heat shield cover (#5)
7. Install rear vent outer shell cover (#6)
4
6
3
1
2
3
4
Optima 3600 1
ALLOWABLE TERMINATION LOCATIONS
22
zontally
within 10 feet (3 m) hori-
12 inches (30 cm) 9 inches (23 cm)
supply inlet to building or the
US Installations (2) Canadian Installations (1) US Installations (2)
6 feet (1.83 m) 3 feet (91 cm) above if
combustion air inlet o any other
appliance
7 feet (2.13 m) + *
air supply inlet
12 inches (30 cm) ++ *
tween
(1) In accordance with the current CSA B149.1, National Gas and Propane Installation Code
(2) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code
(+) A vent shall not terminate directly above a side walk or paved driveway that is located be-
sidewalk or paved driveway
located on public property
M= Clearance under veranda,
porch, deck, or balcony
21 inches from center
of termination (53 cm)
21 inches from center
two single family dwellings and serves both dwellings
of termination (53 cm)
(++) Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
be in accordance with local installation codes and the requirements of the gas supplier.”
(*) For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, “Clearances must
*
(1)
above the
12 inches (30 cm) 12 inches (30 cm) J= Clearance to non-mechanical air
Canadian Installations
A= Clearance above grade,
veranda, porch, deck, or balcony
12 inches (30 cm) 12 inches (30 cm) K= Clearance to a mechanical
B= Clearance to window or
12 inches (30 cm) 12 inches (30 cm) L= Clearance above paved
door that may be opened
C= Clearance to permanently
closed window
termination (53 cm)
21 inches from center of
D= Vertical clearance to
ventilated soffit located
above the terminal within a
horizontal distance of 2 feet
(61 cm) from the center line
of termination (53 cm)
of the terminal
E= Clearance to unventilated soffit 21 inches from center
F= Clearance to outside corner 0" 0"
G= Clearance to inside corner 9” (22.5 cm) 9” (22.5 cm)
height 15 feet (4.5 m)
3 feet (91 cm) within a
H= Clearance to each side of
center line extended above
6 feet (183 cm) *
meter/regulator assembly
meter/regulator assembly
L= Clearance to service
regulator vent outlet
Optima 3600 –1
23
INSTALLATION INSTRUCTIONS
APPROVED VENT COMPONENTS
The appliance will not function without being connected to a proper venting system. This appliance may only use direct vent system supplied by Archgard Industries or Simpson Dura­Vent direct vent systems with the appropriate adaptor dependent upon the venting guidelines within this manual.
VENTING CONNECTION
For best and safe venting performance, here are some general venting rules:
Use only Archgard, Simpson Dura-Vent, direct vent or Selkirk Direct Temp vent
components.
Maintain a minimum of 1” (25mm) clearance to combustibles from the outside surfaces of
vertical vents and minimum of 1” (25mm) sides and bottom, and 2” (50mm) from top
surfaces of horizontal vents.
Observe local code restrictions, if any, regarding the installation of this type of gas
appliance.
Observe the venting charts given in this manual.
Use vent spacers between the inside 4” (101mm) and outside 7” (178mm) vents at 3 ft
(915mm) intervals (Archgard Direct Vent System ONLY).
Never slope horizontal vents downwards towards the vent termination.
Terminate (Horizontally) the vent only with an approved vent termination supplied by
Archgard Industries (Part # 999-DV-HTC) Simpson Dura-Vent Termination Cap or Selkirk direct temp termination cap.
Terminate (Vertically) the vent only with Simpson Dura-Vent Vertical Termination Cap or
Selkirk Direct Temp Vertical Termination Cap.
Support horizontal vents every 3 ft (915mm) to prevent sagging.
Please strictly follow the venting instructions for optimum performance from the
appliance and to avoid sooting and/or service calls.
Optima 3600 1
VENTING COMPONENTS
SIMPSON DURA-VENT COMPONENTS
DESCRIPTION PART # DESCRIPTION PART #
24
Horizontal Termination Kit In Canada - Mandatory to add a wall thimble.
Vertical Termination Kit 978 Horizontal. DV Termination with 1” return 984GL
6” Pipe Length - Black 908B Horizontal. Square Termination Cap 984
9” Pipe Length - Black 907B Horizontal. Square High Wind Termination Cap 985
12” Pipe Length - Black 906B Snorkel-36” Rise Termination Cap 981
12” Pipe Length - Galvanized 906 Wall Thimble Cover Support Box 940
24” Pipe Length - Black 904B Cathedral Ceiling Support Box 941
24” Pipe Length - Galvanized 904 Brass Trim fro Ceiling Support Box 3951
36” Pipe Length - Black 903B Firestop Spacer 963
36” Pipe Length - Galvanized 903 Flashing 0/12 - 6/12 943
48” Pipe Length - Black 902B Flashing 7/12 - 12/12 943S
48” Pipe Length - Galvanized 902 Storm Collar 953
11” - 14 ⅝” Adjustable Pipe Length - Black 911B Vinyl Siding Standoff 950
17” - 24” Adjustable Pipe Length-Black 917B Wall Strap 988
45° Elbow - Black 945B Wall Pen Heat Shield (Wall Thimble) 942
45° Elbow - Galvanized 945 90° Elbow - Black 990B
45° Elbow - Swivel-Black 945BG 90° Elbow - Swivel-Galvanized 990G
45° Elbow - Swivel-Galvanized 945G 90° Elbow - Swivel-Black 990GB
90° Elbow - Galvanized 990
971
Vertical High Wind Termination Cap (must be used for all vertical terminations)
991
ARCHGARD VENTING COMPONENTS
PART # DESCRIPTION
999-DV-TVK3 Archgard Flex Vent Kit with 36” (914 mm) vent length (includes 999-DV-HTC)
999-DV-TVK5 Archgard Flex Vent Kit with 60” (1.52 M) vent length (includes 999-DV-HTC)
999-DV-TVK10 Archgard Flex Vent Kit with 120” (3.05 M) vent length (includes 999-DV-HTC)
999-DV-HTC Archgard Horizontal termination head only
999-DV-SC Archgard Safety Cage for Horizontal termination head (999-DV-HTC)
999-DV-VSD Archgard Vinyl siding deflector
999-DV-SDA Universal Flex, Simpson Dura-Vent Adapter
DV-GS Simpson Dura-Vent venting system
999-DV-STC 24” Snorkel
Optima 3600 –1
SELKIRK PARTS LIST PART # DESCRIPTION
25
4" x 6 5/8" LENGTHS
1604006 4DT- 6 DIRECT-TEMP 6" PIPE LENGTH 1604006B 4DT- 6B DIRECT-TEMP 6" PIPE LENGTH BLACK 1604009 4DT- 9 DIRECT-TEMP 9" PIPE LENGTH 1604009B 4DT- 9B DIRECT-TEMP 9" PIPE LENGTH BLACK 1604012 4DT-12 DIRECT-TEMP 12" PIPE LENGTH 1604012B 4DT-12B DIRECT-TEMP 12" PIPE LENGTH BLACK 1604018 4DT-18 DIRECT-TEMP 18" PIPE LENGTH 1604018B 4DT-18B DIRECT-TEMP 18" PIPE LENGTH BLACK 1604024 4DT-24 DIRECT-TEMP 24" PIPE LENGTH 1604024B 4DT-24B DIRECT-TEMP 24" PIPE LENGTH BLACK 1604036 4DT-36 DIRECT-TEMP 36" PIPE LENGTH 1604036B 4DT-36B DIRECT-TEMP 36" PIPE LENGTH BLACK 1604048 4DT-48 DIRECT-TEMP 48" PIPE LENGTH 1604048B 4DT-48B DIRECT-TEMP 48" PIPE LENGTH BLACK 1604082 4DT-AJ12 DIRECT-TEMP 12" ADJ PIPE LENGTH 1604082B 4DT-AJ12B DIRECT-TEMP 12" ADJ PIPE LENGTH BLACK 1604084 4DT-AJ14 DIRECT-TEMP TELESCOPE ADJ LENGTH 1604084B 4DT-AJ14B DIRECT-TEMP TELESCOPE ADJ LEN BLACK
4" x 6 5/
1604215 4DT-EL45 45 DEGREE ELBOW 1604215B 4DT-EL45B 45 DEGREE ELBOW BLACK 1604230 4DT-EL90S 90S DEGREE ELBOW 1604230B 4DT-EL90SB 90S DEGREE ELBOW BLACK
" FITTINGS
8
4" x 6 5/
1604460B 4DT-WTB WALL THIMBLE BLACK 1604500 4DT-FS FIRESTOP SPACER 1604502 4DT-TP TRIM PLATE BLACK 1604806 4DT-VS VINYL SIDING STANDOFF
4" x 6 5/
1604400 4DT-CS CEILING SUPPORT 1604424 4DT-CCS CATHEDRAL SUPPORT BOX 1604430 4DT-WS/B WALL SUPPORT/BAND 1604435 4DT-OS OFFSET SUPPORT
4" x 6 5/8" TERMINATIONS & FLASHINGS
1604620 4DT-VKC VERTICAL TERMINATION KIT 1604621 4DT-HKA HORIZONTAL TERMINATION KIT "A" 1604622 4DT-HKB HORIZONTAL TERMINATION KIT "B" 1604802 4DT-VC HIGH WIND VERTICAL CAP 1604804 4DT-HC HIGH WIND HORIZONTAL CAP 1604810 4DT-SC STORM COLLAR 1604825 4DT-AF6 ADJ FLASH 0/12-06/12 1604830 4DT-AF12 ADJ FLASH 6/12-12/12
" ACCESSORIES
8
" SUPPORTS
8
Optima 3600 –1
26
VENTING INSTRUCTIONS
REAR VENT
This appliance will not function without being connected to a proper venting system. This appliance may use 4" & 7" gas flex vents with Optima 3600 listed vent components, Selkirk (Direct-Temp) 4” x 6 ⅝” venting or Simpson Dura-Vent 4" x 6 ⅝" direct vent system with Simpson Dura-Vent adapter. Read the manufacturer’s installation instructions before installing the venting system.
Typical Installation (for rear vented appliance):
7(min) to 24”(max) horizontal vent run from unit to outside termination.
One 45
May be used with an Archgard 999-DV-SVK, 999-DV-HTC or 999-DV-STC
SNORKEL.
o
elbow is allowed for corner installations (24total length max).
For best venting performance, here are some general venting rules:
1. Use only vent systems and components certified for use with this appliance.
2. Maintain a minimum of 1” (26 mm) clearance to combustibles from the outside
surfaces of vertical vents and minimum of 1” (26 mm) sides and bottom, and 2” (51
mm) from top surfaces of horizontal vents. Always use a wall thimble when passing through combustible construction.
3. Observe all local code restrictions, if any, regarding the installation of this type of gas appliance.
4. Observe the vent height and length restrictions given in this manual.
5. Never slope horizontal vents downwards.
6. Maintain at least an upward slope of ¾ (19 mm) for every 1 ft (305 mm) of horizontal vent.
Optima 3600 –1
27
VENTING INSTRUCTIONS
TOP VENT
This appliance will not function without being connected to a proper venting system. This appliance may use 4" & 7" gas flex vents with Optima 3600 listed vent components, Selkirk (Direct-Temp) 4” x 6⅝”” venting or Simpson Dura-Vent 4" x 6⅝" direct vent system with Simpson Dura-Vent adapter 999-DV-SDA. Read the manufacturer’s installation instructions before installing the venting system.
Typical Installation
24”(min) vertical vent pipe on top of the appliance,
One 90
The termination required is either Archgard part# 999-DV-HTC, Simpson Dura-
Vent part# 984 or Selkirk part# 4DT-HC.
Other installations
Up to 4 - 90
o
elbow, and up to 24” (max) horizontal run to the outside.
o
elbows, or equivalent, maximum.
Minimum 2’ (610mm) straight length between bends.
The total vertical height up to 40 (12.2m) maximum.
The total horizontal run up to 20 (6.1m) maximum.
Note: 4’ (1.2m) minimum of vertical height required.
Note: Maximum vent lengths may be subject to local codes.
For best venting performance, here are some general venting rules:
1. Maintain a minimum of 1” (26 mm) clearance to combustibles from the outside surfaces of vertical vents and minimum of 1” (26 mm) sides and bottom, and
2” (51 mm) from top surfaces of horizontal vents. Always use a wall thimble when passing through combustible construction.
2. Observe all local code restrictions, if any, regarding the installation of this type of gas appliance.
3. Observe the vent height and length restrictions given in this manual.
4. Never slope horizontal vents downwards.
5. Maintain at least an upward slope of ¼” (7 mm) for every 1 ft (305 mm) of
horizontal vent.
6. Terminate the vent with a termination certified for use with this appliance.
7. Support horizontal vent every 3 ft (915 mm) to prevent it from sagging.
Optima 3600 1
INSTALLATION INSTRUCTIONS
TOP VENT HORIZONTAL VENTING
28
Example 1
V Value = 3A (12') = 12' H Value = 4B (8') + 1C (3') = 11'
V Value = Total length of all vertical sections in feet. H Value = Total length of all horizontal sections in feet.
Note:
For H & V values for 45º venting see
Chart IV
Elbows are not counted in H or V
values
Vent chart starts from the top of the
unit
No restrictors are necessary for hori-
zontal termination applications.
CHART IV
Optima 3600 1
INSTALLATION INSTRUCTIONS
TOP VENT VERTICAL VENTING
29
Example 1
V Value = 3A (12') + 1C (3') = 15' H Value = 2B (4') =4'
V Value = Total length of all vertical sections in feet. H Value = Total length of all horizontal sections in feet.
Note:
For H & V values for 45º venting see Chart IV Elbows are not counted in H or V values Vent chart starts from the top of the unit
CHART IV
Restrictor #1
VENT RESTRICTORS FOR TOP VENT INSTALLATIONS
All top vent installations require the use of Restrictor #1 (40%). The restrictor is installed in the exhaust of the appliance.
The rear vent configurations do not require a vent restrictor.
Optima 3600 1
OPERATION INSTRUCTIONS
FOR YOUR SAFETY, READ BEFORE LIGHTING
INITIAL OPERATION
Check that the appliance is properly vented and connected to the gas supply.
Check the logs and branches are properly placed.
Check all external parts, such as grills, door and control cover are properly attached and fastened.
NOTE: When operated for the first few times, the appliance will emit some odor and fumes. This is
due to the evaporation of oils and solvents used in fabricating the appliance. Close off the room to the rest of the house and open all windows. Keep the room well ventilated.
30
A.
B.
C.
D.
WARNING: If you do not follow these instructions exactly, a fire or explosion may result,
causing property damage, personal injury or loss of life.
This appliance has a pilot which must be lit by hand using the sparker located next to the appliance valve controls. When lighting the pilot, follow the start-up procedures exactly.
BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor, because some gases are heavier than air and will settle on the floor. IF YOU SMELL GAS, follow the instruction on the front cover of this manual.
Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will
not push in or turn by hand, don’t try to repair it. Call a qualified service technician. Force or
attempted repair may result in a fire or explosion.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Optima 3600 1
OPERATION INSTRUCTIONS
START-UP PROCEDURE
31
1.
2.
3.
4.
5.
6.
Set the thermostat, if present, to the lowest level. Set the remote switch to the OFF position. Set the flame adjustment knob to the HI position. Press slightly and turn the control knob
clockwise to the OFF position and wait 5 minutes; thus allowing any gases to escape which may have accumulated in the combustion chamber. Note: LP gases do not vent upward. Then follow step 2 and 3 to establish pilot.
Press slightly and turn control knob counterclockwise to PILOT position; depress control knob and light pilot by repeatedly pressing the sparker. Venting of air may take place at the pilot prior to the flow of fuel gases. Once flame is established, hold knob depressed in the PILOT position for approximately 60 sec.
Release knob. If pilot should go out, turn the control knob to OFF position and repeat steps 1, 2 and 3. Note: this will allow reset of INTERLOCK for proper lighting of pilot.
Once the pilot is established, press and turn control knob counterclockwise to ON position.
Turn thermostat to the desired comfort level or turn the ON/OFF switch to the ON position.
Turn flame and fan adjustment knob to the desired comfort level using HI / LOW knob.
TEMPORARY SHUT-DOWN PROCEDURE
To turn off the main burner only, set the thermostat to the lowest setting or turn remote switch to OFF. Press and turn the knob clockwise to PILOT position.
COMPLETE SHUT-DOWN PROCEDURE
Press and turn the knob clockwise to the OFF position.
Optima 3600 1
32
MAINTENANCE
CAUTION: Do not conduct maintenance on the appliance while it is operating or while hot
CLEANING THE APPLIANCE
The exterior surfaces and glass may be cleaned with a soft, non-abrasive cloth and water or a suitable, mild, non-abrasive cleaner.
Regularly:
Clean and remove any lint accumulations or debris from the grills and in any combustion and
convection air passage ways.
Keep the appliance area free from combustible materials, such as paper, wood, clothing, gasoline
and flammable solids, liquids and vapors.
Check for unusual noise, odor and operation of the appliance.
Check the vent terminal for any damage, or obstruction by plants or debris accumulation.
Visually check the height and color of the burner and pilot flames.
MAIN FLAME
Once a year:
Remove the glass door and clean the inside of the glass with a soft, non-abrasive cloth and water or
a suitable, mild, non-abrasive cleaner.
Carefully remove the logs and gently brush off any loose carbon deposits. This job is best done
outside the house, wearing a dust mask.The logs are very fragile, take care not to break them. After cleaning, the logs must be replaced as per the instructions in this manual.
Once a year, have a qualified service technician:
Completely inspect the appliance and the venting system.
Clean and remove any lint accumulations or debris in the firebox, on the burners, on the pilot, at the
primary air opening, on the convection air blower and in any combustion and convection air passage ways.
Check the safety system of the gas valve.
PILOT FLAME
WARNING : All parts removed or disturbed must be properly replaced after maintenance. Service
and repair must be conducted by a qualified service person. If these instructions are not followed, a fire or explosion may result, causing property damage, personal injury or loss of life
Optima 3600 –1
33
TROUBLESHOOTING
Please check to make sure the instructions are followed exactly before attempting trouble shooting of the appliance.
WARNING: Troubleshooting and servicing of gas and electrical devices of the
appliance should only be conducted by a qualified service technician.
SYMPTOM ACTION
Pilot will not light after pressing the sparker many times.
Pilot will not remain on after being lit.
1. When lighting the appliance for the first time after installation or after servicing, there is air in the gas line. It takes a while for all the air to purge out of the pilot before gas can reach the pilot and ignite. Remove the glass door and try lighting the pilot many times to purge the air.
2. Check to make sure the gas supply to the appliance is turned on and there is adequate gas supply pressure to the appliance.
3. Check for sparks between the spark electrode and the pilot head when the sparker is pressed. If there are no sparks, a. Check for broken or poor connection from the sparker to the
electrode. b. Check for the spark shorting or arcing at other locations. c. Check for defective sparker. d. Check for defective spark electrode.
4. With the door removed, try lighting the pilot with a match. a. If air is blowing on the flame of the match, hold the control knob in
at the ‘PILOTsetting until all the air is purged out of the line.
b. If there is no gas or air coming out of the pilot and there is gas
pressure to the appliance, the pilot orifice may be blocked or the gas valve may be defective.
1. Press the control knob all the way in.
2. Hold the control knob in for a longer period of time.
3. If you are trying to re-light the pilot immediately after you have shut-
off the pilot, you have to wait 5 minutes for the valve to reset.
4. Check to see if the pilot flame is large enough to reach and surround the thermocouple. If the flame is too small, check for correct gas supply pressure. If pressure is good, adjust the pilot flame size with the adjustment screw on the valve. If the flame cannot be adjusted, there might be some debris obstructing the pilot orifice, or a wrong size pilot orifice.
5. Check for poor connection of the thermocouple to the valve.
6. Check for proper millivolts of the thermocouple. The thermocouple
should generate at least 30 mV or it is defective.
7. Check for defective gas valve.
The main burner does not turn on with the pilot lit.
1. Check to make sure the control knob is turned to the ‘ONposition.
2. Allow enough time for the pilot to heat up the thermopile to generate sufficient voltage to activate the valve.
Optima 3600 1
SYMPTOM ACTION
34
TROUBLESHOOTING
The main burner does not turn
on with the pilot lit. (cont’d)
The main burner shuts off when the appliance is warm.
Sooty deposits on the glass door.
3. Check to make sure the thermostat is set high enough to turn on the appliance.
4. Check that the remote switch or the thermostat is turned on.
5. Check for weak pilot flame. If flame is weak, check gas supply,
check pilot flame adjustment and check for blockage of pilot orifice.
6. Check all connections to the valve for tight electrical contact.
7. Check for 400-500 mV from the thermopile with the burner off and 200-250 mV with the burner on. If the voltages are lower, the thermopile is defective.
8. Check for defective gas valve.
1. This may be the normal operation of a wall thermostat installed to appliances.
2. Check for good pilot flames on the thermopile (see page 30).
3. Check for good voltage from the thermopile.
4. Check for proper functioning of venting system.
5. Check wire connections. Expansion from heat affects a loose con­nection
1. If the flame is yellow and lazy, check for lint etc. around primary air shutter. Increase primary air by opening the primary air shutter if necessary.
2. Check for proper placement of the logs and branches. Ensure logs and burner are clean. See that section in the instruction manual.
3. Check for obstruction of the burner ports by the embers. See that section in the instruction manual.
4. Check for proper venting and blockage of the vent termination.
5. Check manifold pressure and clock input rating for over-firing.
Sharp blue flames with flames lifting off the burner at the ends.
Convection blower does not turn on.
1. Too much primary air. Reduce primary air by closing the primary air shutter. During cold temperatures, some flame lifting may occur during start-up.
1. The convection fan is thermostatically controlled. It will only turn on when the appliance is warmed-up. This may take up to 15 minutes with the appliance on high.
2. Check for 120VAC electrical supply to the appliance. (Is the cord plugged in?)
3. Check for proper mounting of the thermal snap disc.
4. Check electrical connections.
5. Check for defective thermal snap disc.
6. Check for defective convection blower speed controller.
7. Check for defective convection blower.
Optima 3600 –1
35
SERVICING
SERVICING UNDER WARRANTY
Before servicing, read the terms and conditions of the Archgard warranty at the back of the manual. Contact the authorized Archgard dealer which you purchased the appliance from and provide them with details of the problem and the installation information that the installer filled out at the back of the manual.
WARNING: Servicing of this appliance must be conducted by a qualified service technician.
Improper servicing, adjustment or alteration of this appliance may cause property damage, personal injury or loss of life. All servicing should be conducted with the appliance cold.
ADJUSTING PRIMARY AIR
Open the valve cover door to gain access to
the shutter.
Loosen the primary air shutter screw, found on
the firebox bottom (Caution, make sure unit is not hot as burns may result)
Sliding the shutter lever forward decreases
aeration while sliding the lever to the back increases aeration.
Tighten screw.
CHANGING MAIN BURNER ORIFICE
Remove the glass door, embers, coals and firebox liner panels. Remove the 4 screws holding the burner tray and remove it. Remove the 2 screws holding the
burner and lift it out.
Use a ½wrench to unscrew the orifice while holding the elbow with a 9/16 wrench. Change the orifice. Do not over tighten. Remove spring from old orifice and put onto new one. Replace all parts in reverse order and properly set the primary air shutter according to the
specifications. See picture above showing fully closed. Push lever to rear to open shutter.
Check for leaks.
CHECKING INLET & OUTLET GAS PRESSURE
The pressure test taps are located on the valve. The taps are located in the front. The inlet is marked ‘INand the outlet is marked ‘OUT’. There is also
an arrow marking the direction of gas flow.
Loosen the set screw inside the tap with a ⅛” wide flat screw driver. Connect a ¼” rubber tube to the tap and a pressure gauge. Be sure to tighten the set screw inside the tap after you are finish taking pressure readings.
Optima 3600 –1
36
SERVICING
REPLACING MAJOR GAS COMPONENTS
If any of the major gas components need to be replaced, such as the pilot or the gas valve, we recommend replacing the complete gas component assembly. The assembly is designed to be quickly and easily replaced with minimal inconvenience to the customer. Once replaced, the service technician can repair the defective assembly safely and comfortably in his shop and with the right tools and test equipment. We encourage our authorized dealers to keep a few replacement gas component assemblies at hand for quick servicing.
Replacing Gas Component Assembly
Disconnect electricity to the appliance. Shut off the gas supply to the appliance and disconnect the gas line to the appliance.
Remove the glass door, logs, coals and burner.
Disconnect the two wires at the front of the valve from the on/off switch. Remove the fan speed control (rheostat) from the control panel. Remove the screws holding the gas component assembly to the appliance firebox bottom. Gently lift the assembly out and remove through the front. Replacing the assembly is the reverse of the above instructions.
* Check the tray sealing gasket. Replace if damaged.
FUEL CONVERSION PROCEDURE
Please refer to instruction sheet included with the Conversion Kit. Part # CK-LP-3600
Optima 3600 1
37
IMPORTANT INFORMATION
* Please have the installer fill out the installation information for warranty and
future reference.
APPLIANCE
MODEL NUMBER
GAS TYPE
DATE PURCHASED
NAME
ADDRESS
CITY
STATE / PROV.
COUNTRY
ZIP / POST.CODE
PHONE NUMBER
COMPANY NAME
ADDRESS
PHONE NUMBER
3600-DVTR24N Top / Rear
• NATURAL GAS • LPG
/ /
SERIAL NUMBER
OWNER
RETAILER
VALVE TYPE
SIT 820 Nova
INSTALLER
COMPANY NAME
ADDRESS
PHONE NUMBER
INSTALLER
INSTALLER NAME
GAS TYPE
VENT VERTICAL HEIGHT
MODIFICATIONS
• NATURAL GAS • LPG
DATE INSTALLED
GAS SUPPLY PRESSURE
VENT HORIZONTAL LENGTH
ft.
/ /
in.w.c
ft.
Signature of Installer: Date: / /
mm dd yyyy
Optima 3600 1
REPLACEMENT PARTS
38
LOCA-
TION
A
A
D
E
F
H 308-0093
310-63600-4 LOG FRONT RIGHT 1 EA
Part # Description QTY Unit
200-1905 OWNER’S MANUAL, OPTIMA 3600 DVT / DVR 1 EA
301-0077 ORIFICE, MALE #54 for PROPANE - DRILL TO #54 1 EA
301-0077 ORIFICE, MALE #43 for NATURAL GAS - DRILL TO #43 1 EA
307-0056 GLASS, CERAMIC (22 ⅜" x 33 ⅛") 1 EA
308-0013 SIT VALVE (NG) 1 EA
308-0035 SIT PROPANE REGULATOR 1 EA
308-0056 THERMOPILE ONLY 750 MV 18” 1 EA
PILOT ASSEMBLY, PSE CONVERTIBLE c/w THERMOPILE, THERMOCOUPLE & ELECTRODE
310-63600-2 LOG LEFT FRONT 1 EA
310-63600-6 LOG FRONT CENTER 1 EA
310-63600-3 LOG RIGHT REAR 1 EA
310-63600-1 LOG REAR 1 EA
310-63600-5 LOG LEFT REAR 1 EA
CK-LP-3600 CONVERSION KIT-NATURAL GAS TO PROPANE (OPTIONAL KIT) 1 EA
1 EA
305-0021 THERMODISC, 110° FAN SENSOR 1 EA
J
305-0024 FAN, CROSSFLOW 1 EA
K
305-0013 FAN, RHEOSTAT 1 EA
L
314-0009 DOUBLE TADPOLE WINDOW TAPE - 111.5 INCHES 1 EA
300-0137 ORIFICE SPRING 1 EA
B
308-0057 THERMOCOUPLE, PSE QDO 1 EA
G
310-0020 BLACK EMBERS 1 EA
843-0051 BURNER PAN 1 EA
C
843-0102 VALVE TRAY, NATURAL GAS, COMPLETE 1 EA
I
843-0103 VALVE TRAY, PROPANE, COMPLETE 1 EA
I
Parts can be ordered through your local dealer or distributor by giving Part # and Description
Optima 3600 1
39
REPLACEMENT PARTS
A
BURNER ORIFICE
I
B
B A
G F
H
D
K
E
FAN
L
BURNER PAN
C
J
This Limited Warranty is made by ARCHGARD INDUSTRIES LTD., hereinafter referred to as “Archgard”. Archgard warrants
to the original purchaser of an Archgard gas burning fireplace (s) that the product will be free of defects in materials and
workmanship under normal use and service, for a “lifetime”.
INCLUSIONS: “LIFETIME LIMITED WARRANTY“
ARCHGARD
ARCHGARD
LIMITED WARRANTY
LIMITED WARRANTY
All heat exchangers, combustion chamber, burner tubes and pans. Ceramic Fiber Logs and Ceramic Brick Panels against splitting or cracking. Ceramic Glass against thermal breakage. All 24 K gold trims and accessories against tarnishing. All trim accessories against tarnishing and paint defects. NOTE: Discoloration and some minor movement of certain parts are normal and are not a defect and therefore, not cov-
ered under warranty.
The above will be covered “parts & labor” to the original purchaser for FIVE years and “parts” only thereafter from original
date of purchase.
INCLUSIONS: “FIVE YEAR LIMITED WARRANTY”
Five year limited warranty on the “FiberFlame Technology Burner System.” Warranty will cover any defective burner and
ceramic ember bed if defect is deemed as original by the manufacturer.
The above will be covered “parts & labor” to the original purchaser for TWO years and “parts” only thereafter from original
date of purchase.
INCLUSIONS: “ONE YEAR LIMITED WARRANTY”
Blowers, fans and fan motors, wiring, rheostats and thermodiscs. Rocker switches, spill switches and wiring to them. Gas control valves, pilot assemblies including thermopiles, thermocouples, electrodes, and igniters.
The above will be covered “parts & labor” to the original purchaser for ONE year from date of purchase.
EXCLUSIONS:
Archgard does not offer wall mounted thermostats, programmable thermostats (wiring for hook-up of said product), hand-
held remote controls, fireplace mantel (s), trims or tiles.
Ember material. Tempered Glass is under warranty for ONE year to the original purchaser from date of purchase. Travel time or mileage to original purchasers residence. Archgard suggests that you pre-arrange travel expenses with
your Authorized Archgard Dealer.
WHAT TO DO IN THE EVENT OF A PROBLEM:
Thoroughly read your manual. If you cannot solve the problem, contact your Archgard Dealer or representative. When calling for help please have the following information:
Model of your Fireplace Serial Number Place of Purchase Date of Purchase Problem Description
NOTE: Warranty may be void if work is carried out by an unqualified person (s). Only original Archgard parts may be
used. Please consult your Archgard dealer or representative if in doubt about a replacement part (s).
OBTAINING WARRANTY SERVICE: To obtain warranty service, the original purchaser shall return the defective part (s) to the original authorized Archgard selling dealer transportation prepaid, along with the serial number of the appliance and proof of purchase. Any defective part, in our judgment, will be repaired or replaced at Archgard’s discretion. The dealer must obtain approval from Archgard before any repairs are made.
WARRANTY LIMITATION: THIS LIMITED WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED AS TO QUAL­ITY, MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
The appliance is only warranted for the use as intended by the installation and operating instruction and local building codes. The warranty will not cover damage due to accident, misuse, abuse, alteration, improper installation or “Acts Of God”. This limited warranty is void unless the appliance is installed by a qualified installer, in accordance with the instructions furnished with the appliance. Some Provinces or States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to the original purchaser. Any damage resulting from defects in this product, is limited to the replacement of the defective part (s) and does not include incidental and consequential exposures sustained in connection with the product. This includes facing (s), mantle (s), cabinet (s), tile (s) or any other finishes resulting from removal of any gas appliance. This warranty is limited to residential use only and gives the consumer specific rights. These rights may vary from State to State or Province to Province.
WARRANTY REGISTRATION
ARCHGARD INDUSTRIES LTD.
7116 BEATTY DRIVE
POSTAGE
CUT ALONG LINE
MISSION, B.C. CANADA
V2V 6B4
FOLD DOWN AT LINE
CUT ALONG LINE
FOLD DOWN AT LINE & TAPE CLOSED
Model # : 3600-dvtr24n Serial #: Date Installed: / /
Name: Address:
City: State/Prov: ZIP: Phone: ( _____ )
Dealer's Name & Address:
City: State/Prov: ZIP: Phone: ( _____ )
Installer's Name & Address:
CUT ALONG LINE
City: State/Prov: ZIP: Phone: ( _____ )
Why did you choose this product?
Thank you for purchasing our product and filling out this warranty card.
mm dd yyyy
Archgard Industries Ltd.
7116 Beatty Drive
Mission, B.C. V2V 6B4
Canada
Website: www.archgard.com
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