Archgard 10-1800P User Manual

CHALET 1800
CHALET 1800
Wood Burning
Stove
Users’ Installation Operation and Maintenance Manual
PRIOR TO FIRST FIRE: Remove all labels from glass. Clean fingerprints from plated
surfaces with a glass cleanser and soft cloth to prevent permanent staining.
CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE
TEMPERATURES, ESPECIALLY THE STOVE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION. THIS UNIT CONTAINS SMALL PARTS DURING ASSEMBLY THAT SHOULD
BE KEPT AWAY FROM CHILDREN DUE TO CHOCKING HAZARD WHICH COULD RESULT IN PER-
SONAL INJURY OR DEATH.
Homeowner: Please keep these instructions for future reference.
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
7116 Beatty Dr Mission, BC V2V 6B4 Canada
200-0224 SEPT 2013
Chalet 1800 3
CHALET 1800
Optional Combustion Air
Legs & Bottom Shield
Ash Drawer & Lid
Ash Drawer & Lid
Congratulations on choosing a state-of-the-art Archgard Hearth Product!
The hand crafted Chalet 1800 has been designed to provide you with comfort, security and economy for many years of trouble-free enjoyment.
Pedestal
It has been our experience that the overall enjoyment of your new appliance will be greatly enhanced by becoming familiar with its installation, operation and maintenance. Prior to installation, we ask that you take a few moments to read this manual.
We wish you and your family many years of enjoyment in the warmth and comfort of this hearth appliance.
Thank you for choosing Archgard Industries!
Chalet 1800 4
TABLE OF CONTENTS
Important Safety Notes
Rating Plate Label
Clearances
Dimensions - Pedestal Unit
Dimensions - Leg Unit
Specifications
Pedestal Assembly Instructions
Leg Assembly Instructions
Door Assembly Instructions
INSTALLATION METHODS
Door Installation 15
Air Tube Installation 16
Mobile Home Installation - Listed Components 17
Blower / Fan Installation 18
Residential Installation 19
Mobile Home Installation 21
Chase Enclosure / Masonry Chimney 22
5
7 8
9
10
11
12
13
14
Recommended Minimum Chimney Heights 24
Vent Specifications / First Fire 25
MAINTENANCE
Troubleshooting 26
Creosote & Chimney Fires 28
In Case of a Chimney Fire / Chimney Maintenance / Wood 29
Door Gasket / Latch Adjustment / Glass 31
Glass Maintenance 32
Ash Disposal 33
ACCESSORY / PARTS REPLACEMENT
Exploded view of Chalet 1800 - Parts 34
Accessory & Replacement Parts List 35
Archgard Warranty 36
Warranty Registration Card 37
Notes 40
Installation Information 41
Chalet 1800 5
IMPORTANT SAFETY NOTES
1. When installing your stove, particular attention should be paid to fire protection. If this room heater is not properly installed, a house fire may result. To reduce the risk of fire, follow the installation instructions. Con­tact local building, fire officials or authority having jurisdiction about restrictions, installation inspection and permit requirements in your area.
2. CAUTION: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this heater. Keep all such liquids well away from the heater while it is in use.
3. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL. Do not burn treated wood, or wood with salt (driftwood, etc.). Burning materials other than wood (including charcoal) under adverse conditions may generate carbon monoxide in the home, resulting in illness or possi­ble death.
4. Do not store any fuel closer than 2 feet from your unit. Do not place wood, paper, furniture, drapes or other combustibles near the appliance.
5. During operation, if any part of the stove starts to glow, the stove is in an over-fired condition. Close the air control completely by pushing it in until the glowing has stopped. OVERFIRING VOIDS YOUR WARRANTY!
6. RISK OF FIRE! Do not operate with stove door or ash removal system door open.
7. Your woodstove should burn dry, standard firewood only. The use of cut lumber, plywood, “mill ends”, etc. is not recommended as this fuel can easily overheat your woodstove. Salt water driftwood and chemically treated fire logs also must not be burned in your woodstove.
8. WARNING! Never draw outside combustion air from a wall, floor or ceiling cavity or from any enclosed space such as an attic or garage, carport or under a mobile home.
9. Check your chimney system thoroughly when installing into an existing metal or masonry chimney. Seek professional advice if in doubt about its condition.
10. Comply with all minimum clearances to combustibles as shown in this manual for this appliance.
11. Build fire on brick firebox floor. Do not use grates, andirons or other methods to support fuel.
12. HOT WHILE IN OPERATION! Keep children, pets, clothing and furniture away. Contact can cause skin burns.
13. Do not operate without fully assembling all components. Burning your stove without the legs attached (if supplied with unit) will void your warranty, and could present a serious safety hazard.
14. All fuel burning appliances consume oxygen during operation. It is important that you supply a source of fresh air to your unit while burning. A slightly opened window is sufficient for this purpose. If you also have a fireplace in your home, a downdraft may be created causing a draft down your chimney. Provide adequate ventilation.
15. The controls of your unit or the air supply passages should not be altered to increase firing for any reason.
16. If you burn the unit too slowly or at too low a setting your unit will not be operating as efficiently as it can. An easy rule of thumb says that if your glass is clean, then your flue is clean and your exhaust is clean. Burn the stove hot enough to keep your glass clean and you won't need to clean your flue as often.
17. Burning wet or green, unseasoned wood, could cause excessive creosote accumulation in the flue pipe and chimney. This could result in a chimney fire. Store wood in a dry location.
18. Do not permit creosote or soot build-up in the chimney system. Check and clean chimney at regular inter­vals. Failure to do so can result in a serious chimney fire.
19. Cool ashes should be disposed of carefully, using a metal container.
20. Do not connect to any air distribution duct or system.
21. Do not connect this unit to a chimney flue already serving another appliance.
22. This appliance must be connected to a vent and terminate to the outside of the building envelope. Never vent to another room or inside a building.
23. Do not operate if the gasket on the door or ash plug is missing or damaged.
24. Do not operate with broken glass.
25. For further information refer to NFPA 211 (USA) or CAN/CSA-B365 (Canada).
Chalet 1800 6
YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN
THE SAME ROOM AS THE APPLIANCE.
SAFETY NOTE: If this woodstove is not properly installed, a house fire may result. For
your safety, follow the installation instructions, contact local building, fire officials, or au­thority having jurisdiction about restrictions and installation inspection requirements in your area. The authority having jurisdiction should be consulted before installation to determine the need to obtain a permit.
WHEN LOCATING YOUR STOVE: Consider safety, convenience, traffic flow, and the fact that the stove will need a chimney and chimney connector. It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protec­tion, before actually beginning the installation.
These installation instructions describe the installation and operation of the CHALET
1800 woodstove. This stove meets the U.S. Environmental Protection Agency’s 1990
particulate emission standards. The Chalet 1800 is listed by Lab Test Laboratories, Inc. to UL Safety Standard 1482, ULC S627, and (UM) 84-HUD. The Chalet 1800 is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided. The structural integrity of the mobile home floor, ceiling, and walls must be maintained. The stove must be properly grounded to the frame of the mobile home and use only listed double-wall connector pipe. The Mo­bile Home Outside Air Kit must be installed in a mobile home installation.
SAFETY LABEL
A copy of the label that accompanies each Archgard Chalet 1800, is printed on the next page for your convenience.
NOTE: Archgard units are constantly being improved. If there is a conflict between the label on the unit and the one printed here, the label on the unit is the correct one. The safety label is located on the back panel of the stove.
Chalet 1800 7
LISTED SPACE HEATER, SOLID FUEL TYPE. ALSO SUITABLE FOR MOBILE HOME INSTALLATION.
MODEL: CHALET 1800 FREE STANDING STOVE
DO NOT REMOVE THIS LABEL
SERIAL NUMBER / NUMÉRO DE SÉRIE:
TESTED TO: UL 1482-96 / ULC S627-00
PREVENT HOUSE FIRES:
INSTALL ONLY IN ACCORDANCE WITH THE MANUFACTURER’S INSTALLATION AND OPERATING INSTRUCTIONS. CONTACT LOCAL BUILD-
ING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA. USE 6 in (152 mm) DIAMETER MINIMUM 24 MSG BLACK OR MSG BLUED STEEL CONNECTOR WITH LISTED UL103 HT (IN USA) OR ULC S629 (IN CANADA) FACTORY BUILT CHIMNEY
SUITIBLE FOR USE WITH SOLID FUELS OR MASONRY CHIMNEY. SEE LOCAL BUILDING CODE OR MANUFACTURER’S INSTRUCTIONS FOR
PRECAUTIONS REQUIRED FOR PASSING A CHIMNEY THROUGH A COMBUSTIBLE WALL OR CEILING, DO NOT PASS CHIMNEY CONNECTOR THROUGH COMBUSTIBLE CEILING. DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE.
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
MEASURE FROM HEATER FLUE CENTRE LINE
RESIDENTIAL INSTALLATION USING SINGLE WALL CONNECTOR
SIDEWALL A - 406 mm / 16” D - 711 mm / 28” BACKWALL B - 406 mm / 16” E - 533 mm / 21” CORNER C - 280 mm / 11” F - 585 mm / 23”
INSTALLATION USING LISTED DOUBLE WALL CONNECTOR - MOBILE HOME
SIDEWALL A - 406 mm / 16” D - 711 mm / 28” BACKWALL B - 203 mm / 8” E - 311 mm / 12.25” CORNER C - 280 mm / 11” F - 585 mm / 23”
INSTALLATION USING LISTED DOUBLE WALL CONNECTOR – RESIDENTIAL CLOSE CLEARANCE
SIDEWALL A - 406 mm / 16” D - 711 mm / 28” BACKWALL B - 203 mm / 8” E - 311 mm / 12.25” CORNER C - 280 mm / 11” F - 585 mm / 23”
INSTALLATION USING LISTED DOUBLE WALL CONNECTOR - ALCOVE
SIDEWALL G - 406 mm / 16” I - 711 mm / 28” BACKWALL H - 203 mm / 8” J - 311 mm / 12.25”
MINIMUM ALCOVE CEILING HEIGHT : 2150 mm / 68” MAXIMUM ALCOVE DEPTH : 915 mm / 36” (Minimum 38” clearance from stove top to ceiling)
BACKWALL
B
A
SIDEWALL
D
BACKWALL
H
G
SIDEWALL
I
ADJACENT WALL
C
E
J
G
DEC NOV OCT SEP AUG JUL JUN MAY APR MAR FEB JAN 2015 DATE OF MANFACTURE: 2014 2013
FLOOR PROTECTION
Any combustible flooring or floor covering beneath the appli­ance and / or within the area extending horizontally beyond the appliance on any side equipped with a door, and beyond the appliance on the other sides and rear, shall be protected by a continuous, durable, noncombustible pad that will provide ember protection. Refer to Canadian CSA B365 and USA NFPA 211 Installation Codes for details.
For use with solid fuel only. Use of other fuels may damage the heater and create a hazardous condition. Do not obstruct combustion air opening. Operate only with firebricks in place. Risk of smoke and flame spillage, Operate only with doors fully closed. Open front door to feed fire only. Do not use grate or elevated fire, build wood fire directly on hearth. DO NOT OVERFIRE - IF HEATER OR CHIMNEY CONNECTOR GLOWS YOU ARE OVER- FIRING. Inspect and clean chimney connector frequently, under certain conditions of use creosote build-up may occur rapidly. Keep furnishings and other combustibles materials away from heater. Replace glass only with ceramic glass. Combustible floor may be protected by non-combustible material extend­ing beneath the heater and to the front and sides as indicated or to the nearest permitted combustible material. Optional fan kit Part # FK-1800 electrical rating 115 Volts 60 Hz 2 Amps. Danger risk of electrical shock, disconnect power before servicing unit. Components required for Mobile Home Installa­tion: Outside Air Kit and double wall connector with listed chimney system.
Manufactured by: ARCHGARD INDUSTRIES LTD. MISSION, BC ~ CANADA
Canadian Installations
8”
SIDE
Made in Canada
18”
FRONT
SIDEWALL
F
8” 8”
SIDE
SIDE
FRONT
USA Installations
16”
6” 6”
SIDE
UNITED STATES ENVIROMENTAL PROTECTION AGENCY
CERTIFIED TO COMPLY WITH JULY 1990 PARTICULATE EMISSION STANDARDS
CAUTION
HOT WHILE IN OPERATION - DO NOT TOUCH.
KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY
CAUSE SKIN BURNS. READ NAMEPLATE AND INSTRUCTIONS.
303-0142
Chalet 1800 8
RESIDENTIAL INSTALLATION USING SINGLE
WALL CONNECTOR
K
SIDEWALL A 406 mm / 16” D 711 mm / 28”
BACKWALL B 406 mm / 16” E 533 mm / 21”
CORNER C 280 mm / 7” F 585 mm / 23”
INSTALLATION USING LISTED DOUBLE WALL CONNECTOR
MOBILE HOME, RESIDENTIAL CLOSE CLEARANCE
SIDEWALL A - 406 mm / 16” D - 711 mm / 28” BACKWALL B - 203 mm / 8” E - 311 mm / 12.25” CORNER C - 280 mm / 7” F - 585 mm / 23”
M
INSTALLATION USING LISTED DOUBLE WALL CONNECTOR - ALCOVE
SIDEWALL G - 406 mm / 16” I - 711 mm / 28” BACKWALL H - 203 mm / 8” J - 311 mm / 12.25” MAXIMUM ALCOVE DEPTH L - 915 mm / 36” FLOOR PAD US K - 1727 mm / 68” M - 1701 mm / 67” CANADA K - 1778 mm / 70” M - 1753 mm / 69”
MINIMUM ALCOVE CEILING HEIGHT : 2150 mm / 68” Minimum 38” clearance from stove top to ceiling
The floor pad (ember pad) must be of non-combustible ma­terial and must extend 16" in front of the door opening and 6" to the sides and rear of the unit. In Canada, the floor pad
(ember pad) must be of non-combustible material and must extend 18" (450mm) in front of the door opening and 8" (200mm) to the sides and rear of the unit.
If the listed stove clearance is less than the required floor pad , use the stove listing. Contact your local Authority Hav­ing Jurisdiction and/or the CSA B365 in Canada or NFPA 211 in USA for more details.
Chalet 1800 9
DIMENSIONS - PEDESTAL UNIT
30 3/8 “ (772 mm)
29 1/8” (740 mm)
11 3/8” (289mm)
Chalet 1800 10
DIMENSIONS - LEG UNIT DIMENSIONS - LEG UNIT
31 3/8 “ (797 mm)
30 1/8” (765 mm)
12 3/8” (314 mm)
NOTE: Height measurement is without the leveling bolts installed
Chalet 1800 11
SPECIFICATIONS
MODEL CHALET 1800 FREESTANDING
LEG PEDESTAL
WIDTH x DEPTH 24” W(6140mm) x 25 9/16”D (649mm)
HEIGHT Leg 31 3/8”(797mm) || Pedestal 30 3/8” (772mm)
HEIGHT OF BODY 19.1/2” (495 mm)
E.P.A. EMISSIONS 3.62 grams / hour
E.P.A. OUTPUT RATING 10,700 - 35,500 BTU / HR (3,134 - 10,397 watt)
APPROXIMATE HEATING AREA 800 - 1,500 FEET2 (74.3 - 139.4 METRE2)
DURATION ON LOW FIRE 6 - 10 HOURS
STOVE BODY WEIGHT WITH PACKAGING
310 lb (140.61 kg)
Chalet 1800 12
PEDESTAL, BOTTOM SHIELD / SKIRT LEG - ASSEMBLY INSTRUCTIONS
Unpack the stove and remove all the parts packed inside. Inspect all the parts and stove body for shipping damage. Contact your dealer if any irregularities are noticed.
NOTE: The Chalet 1800 stove body comes strapped to a pallet with the bricks, secondary air tubes and baffle plates already installed.
Take care when laying the stove on its back to in­stall the Pedestal or Leg and Bottom Shield / Skirt Assembly. You may want to remove the bricks be­fore laying the stove down.
The Pedestal Assembly and the Bottom Shield / Skirt Assembly (skirt and ash drawer) come pack­aged in separate boxes. The legs are packaged separately as is the cast door.
PEDESTAL ASSEMBLY
1. For easier assembly, tip the stove body on its back (preferably onto a soft surface to prevent scratching).
2. Slide the pedestal up against the bottom of the stove. You will be aligning the 4 holes in the corners of the pedestal with the corre­sponding holes in the base of the stove.
3. Use a centering device, such as a center punch and lift one corner of the pedestal and push the centering device loosely through the hole in the pedestal corner and into the
“Tee” nut in the base of the stove (If you haven’t removed the bricks, be very careful
not to loosen them - two people would be helpful for this job)
4. Now swing the pedestal up so that the opposite holes align and install and tighten the supplied
5/16” x ½” bolt and 2 washers per bolt with a ½”
wrench.
Remove the centering device and install the
remainder of the supplied 5/16” x ½” bolts and washers and tighten them with a ½” wrench.
5. Lift the unit upright (two people would be help­ful here also)
6. Slide in the ash drawer
7. Reinstall the bricks, if removed, and check the positioning of the secondary air tubes and baf­fle plates.
8. Correct positioning if necessary.
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