NB: Signals THERMPROT, VIPROT,
DCPROT and FAULT are open
collector outputs, active low,
referenced to 0V_DIG with no pull up
resistors
EMITTER1
EMITTER2
OUTPUT
SK104
10WAY-H-0.1-F
Microprocessor GND
Microprocessor +24V
MUTE not used
Output relay control
Not used
Thermal protection
SOA protection
DC offset protection
Overall fault signal
Not used
L924C3
L924C3_1.1.sch
EMITTER1
EMITTER2
OUTPUT
Amplifier circuitProtection and supplies
TP102
VIPROT
DCPROT
THERMPROT
FAULT
NB: Nets +24V_DIG and 0V_DIG are isolated from amplifier circuit
+24V_DIG
TP103
TP104
TP105
TP106
TP107
TP108
TP109
0V_DIG
RLY G2R-1E-24DC 16A SPDT
OUT RLY
RLY101A
RLY G2R-1E-24DC 16A SPDT
TP110
RLY101B
C103
100N SM
R103
2R2 MF
L101
2U2 AIR CORED
D101
BAS16W SM
Electrical ground star point
0V_HF
0V_PSU
TP111
SK105
0V_SIG
SP101
STAR_8
0V_LS0V_ZOB
Z100
PCBHEATSINK
L924PB
Z101
SUB PANEL
E107AY
Z102
E915HK
Z103
SUB PANELSUB PANELSUB PANEL
SCREWSCREWSCREW
HF4V09B
Z106
TRANSISTOR
INSULATOR
E950MC
Z104
HF4V09B
Z107
M3 TAPTITEM3 TAPTITEM3 TAPTITEM3 TAPTITE
HB3B12A
Z105
HF4V09B
Z108
HB3B12A
Z109
HB3B12A
Z110
HB3B12A
NB: Feedback around relay not fitted
4MM 2W HOR
TP112
0V_LS
DRAWING TITLE
A & R Cambridge Ltd.
Pembroke Avenue
Waterbeach
Cambridge CB5 9PB
P7 Amplifier Module
Filename:
L924C1_1.1.sch
Notes:
Contact Engineer:
02_E055 JR4/3/2002 FIXED DC FAULT AT POWER ON SEQUENCE BY FEEDBACK1.1
Contact Tel: (01223) 203200Jonny Reckless
ECO No.DESCRIPTION OF CHANGE
INITIALS
Printed:
DATE
7-Mar-2002
13Sheetof
DRAWING NO.
L924CT
ISSUE
Page 2
R219
220R MF
+55V
INPUT
DZ202
4V7 350MW SM
DZ203
4V7 350MW SM
0V_SIG
0V_HF
0V_HF
R210
27K SM
+
C203
100U EL
R223
1K0 SM
+
C204
100U EL
R212
27K SM
R211
27K SM
DZ200
15V 350MW SM
Input Filter
R228
22K SM
C201
100N SM
DZ201
15V 350MW SM
R213
27K SM
TR200
FMMT597
0V_SIG
C210
470P PPW
0V_SIG
TR205
FMMT497
C200
100N SM
3
2
C202
100N SM
R214
47R SM
TR204
FMMT497
0V_SIG
TP200
IC200A
TL072CD
84
TP202
1
R229
22R MF
R230
TP201
22R MF
V to I converter
TR203
FMMT597
R217
47R SM
D200
BAS16W SM
PNP current mirror
C212
470N PE
IC200B
TL072CD
7
TP203
R231
4K7 SM
Integrating DC servo
R232
560R MF
R233
560R MF
R236
NF
R237
NF
R238
NF
R239
NF
NPN current mirror
D202
BAS16W SM
TR202
TR PNP 2SA1740
C205
R221
3K3 SM
100P/250V
D203
BAV99W
+
C225
10U EL
NFB
R255
6K8 SM
R257
1K SM
R240
1M0 SM
TR212
FMMT497
6
5
R234
680R MF
R235
680R MF
R236 THRU R239 NOT FITTED
Pre driver bias
C207
R222
3K3 SM
100P/250V
TR206
TR NPN 2SC4548
R216
47R SM
TR201
FMMT597
TR207
FMMT497
R218
47R SM
+
C213
100U EL 100V
R241
1K CF 2W
Bootstrap
R242
1K CF 2W
+
C214
100U EL 100V
TR208
FMMT497
TR213
FMMT597
Pre driver
Pre driver
R207
100R SM
R245
22R SM
R246
22R SM
R208
100R SM
TR209
TR NPN 2SC4548
C217
47P/200V
R247
150R SM
C215
10U EL
R249
150R SM
C220
47P/200V
TR214
TR PNP 2SA1740
RV200
100R PSET
+
Trim output stage Iq
Output stage
TR210
SAP15N
R224
1K0 SM
D201
BAS16W SM
R226
1K0 SM
TR215
SAP15P
Output stage
C218
47P/200V
R248
150R SM
R250
150R SM
C221
47P/200V
+
C216
10U EL
TR211
SAP15N
R225
1K0 SM
Measure Iq
R227
1K0 SM
TR216
SAP15P
TP204
BIAS
PL200
1
2
TP205
D204
1N4003F
D205
1N4003F
C208
100N X7R 1812 500V
BASE1
EMITTER1
OUTPUT
R254
4R7 W2 CF
C223
47N PE
0V_ZOB
EMITTER2
BASE2
0V_HF
C209
100N X7R 1812 500V
R220
220R MF
DRAWING TITLE
A & R Cambridge Ltd.
Pembroke Avenue
Waterbeach
Cambridge CB5 9PB
P7 Amplifier Module
Filename:
L924C2_1.1.sch
Notes:
Contact Engineer:
-55V
02_E055 JR4/3/2002 FIXED DC FAULT AT POWER ON SEQUENCE BY FEEDBACK1.1
Contact Tel: (01223) 203200Jonny Reckless
ECO No.DESCRIPTION OF CHANGE
INITIALS
Printed:
DATE
7-Mar-2002
23Sheetof
DRAWING NO.
L924CT
ISSUE
Page 3
BASE1
EMITTER1
OUTPUT
EMITTER2
R338
330R SM
R339
330R SM
R300
100R SM
R301
100R SM
+55V
D308
22V 350MW SM
Instant SOA limiting
R340
10K SM
R302
100R SM
+
C318
100U EL
R335
22R SM
R336
22R SM
+
C319
100U EL
R311
100R SM
R341
10K SM
C305
100N SM
C306
100N SM
D300
BAS16W SM
TR309
FMMT497
R316
22K SM
C320
100U NP
TR305
FMMT597
DC offset detection
TP300
C321
100U NP
0V_HF
R334
4K7 SM
IC300A
OPTO-PC3Q66-QUAD-SM
R320
22K SM
D303
BAS16W SM
TR310
FMMT497
TR302
FMMT597
0V_HF
R332
22K SM
0V_DIG
R333
22K SM
R310
100R SM
C300
100N SM
IC300B
OPTO-PC3Q66-QUAD-SM
R321
22K SM
R337
1K SM
TR311
FMMT497
VIPROTDC
0V_DIG
+
C301
100U EL
TH300
PTH 110DEG SM
D301
15V 350MW SM
R342
120K SM
R307
39K SM
0V_HF
Over temperature sensing
R343
100K SM
R304
270R SM
TR301
FMMT597
R305
10K SM
R306
10K SM
IC300C
OPTO-PC3Q66-QUAD-SM
IC300D
OPTO-PC3Q66-QUAD-SM
R303
22K SM
TR300
FMMT497
FAULT
THERM
0V_DIG
BASE2
Instant SOA limiting
D309
22V 350MW SM
-55V
D307
BAS16W SM
TR312
FMMT497
R314
100R SM
TR313
FMMT497
R315
100R SM
AC from transformer
AC from transformer
SK300
MOLEXPWR2WAY_R/A
1
TP304
2
TP305
SK301
MOLEXPWR2WAY_R/A
1
TP306
2
TP307
DRAWING TITLE
A & R Cambridge Ltd.
Pembroke Avenue
Waterbeach
Cambridge CB5 9PB
Power supplies
1
BR300
+
BRGBU8D
3
~
3
~
2
~
-
4
1
+
BR301
BRGBU8D
2
~
-
4
P7 Amplifier Module
Filename:
Notes:
Contact Engineer:
L924C3_1.1.sch
+55V
TP302
+
C322
C AM 71V 10000U
0V_PSU
+
C323
C AM 71V 10000U
TP303
-55V
02_E055 JR4/3/2002 FIXED DC FAULT AT POWER ON SEQUENCE BY FEEDBACK1.1
Contact Tel: (01223) 203200Jonny Reckless
ECO No.DESCRIPTION OF CHANGE
INITIALS
Printed:
DATE
7-Mar-2002
33Sheetof
DRAWING NO.
L924CT
ISSUE
Page 4
Control PCB
L925CT1_1.2.SCH
Interface PCB
L925CT2_1.2.SCH
Main Switch and LED Display
L925CT3_1.2.sch
DRAWING TITLE
P7 Amp Controller
23425
A & R Cambridge Ltd.
Pembroke Avenue
Waterbeach
Cambridge CB5 9PB
Filename:
Notes:
Contact Engineer:
L925CT0_1.2.Sch
CHANGED R200 VALUE. CORRECTED SK301 & SK302 TO 8K2402
JP100 ADDED ON SK112 PIS 1 & 2 , F102 PART CORRECTED TO 315mA
2. Primary windings connect to 6 way MOLEX connector 39-01-2065.
Secondary
44476-3112.
MOLEX connectors have pin numbers indicated on them.
3. Primary wires are enclosed in a common sleeve. Each secondary
winding is individually sleeved.
Use PVC sleeving.
4. All wire lengths in mm. Lengths are +5.0, -0
5. Please adhere rubber insulating pad to bottom of transformer as shown.
Electrical Specification
1. Transformer to have dual 115V primaries to allow parallel operation for
115V input and series operation with 230V input.
2. Transformer input voltage range
115V -18% +14% (97.5V to 132.5V)
230V -18% +14% (195V to 265V)
3. Transformer to have 7 secondary windings as show in the adjacent
drawing.
4. Loaded DC voltages specified at 230V AC in (with transformer primaries
in series)
5. Each secondary winding to have a full wave (4diode) bridge to produce a
single DC rail.
(AS shown in diagram)
Output Capacitance to be 10000uF per rail.
VOUTmin = 52V dc @ Io = 2A (with 230V AC in) See dwg
This figure to be the minimum voltage on the reservoir capacitor as shown
in the diagram
51
462
12
3
Pin outs of Molex connectors
As viewed looking down at the end
the wires enter the connector
Connector Latch
2 way6 way
PRIMARY WIRES
LEADS EXIT FROM BOTTOM
145mm dia max
Rubber insulating pad
SECONDARY WIRES
LEADS EXIT FROM BOTTOM
POTTING COMPOUND
M12 Threaded Brass Insert
INSERT TO ALLOW 30mm DEPTH OF THREAD
1
2
3
4
5
6
95max
PRIMARY
6 WAY CONN PIN 1
115V ac
6 WAY CONN PIN 3
6 WAY CONN PIN 4
115V ac
6 WAY CONN PIN 6
BROWN
WHITE
BLACK
BLUE
SECONDARY
RED
OR
RED
OR
RED
OR
RED
OR
RED
OR
RED
OR
RED
OR
100C THERMAL TRIP
NORMALLY CLOSED
RESETTABLE
SCREEN WIRE GRN/YELL
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
2WAY 10-11-2023 molex
M4 CRIMP EYELET
D
C
B
Voltage on Reservoir Capacitor
6 way MOLEX 39-01-2065
52V
10mS
VOUT min
UL94- V0
2WAY 10-11-2023 molex
TEST CIRCUIT (PER OUTPUT)
+VOUT
AC IN
+
10000uF
A
12345678
-VOUT
2A load
A & R Cambridge Ltd.
Pembroke Avenue
Denny Industrial Centre
Waterbeach
Cambridge CB5 9PB
1. Middle of transformer to be potted. Potting to be drilled out with an 6mm DIA Hole
and then the bottom surface counterbored to a depth of 12mm with a 12mm dia drill
as shown. Actual part which the counterbore is designed to clear extends up to 10mm from
transformer mounting surface into counterbore.
C
B
Vout1 = 22V
Vout2 = 9.5V
60 max
CENTRE TO BE POTTED AND DRILLED
OUT TO 6mm DIA
35mm
Voltage on Reservoir Capacitor
10mS
90mm
PRIMARIES
SECONDARIES
110mm
12mm
40 max
DRAWING TITLE
AUX TOROIDAL TRANSFORMER FOR P7 AMP 115/230V
1N40031N4003
1N40031N4003
6 way MOLEX 39-01-2065
UL94-V0
4 way MOLEX 39-01-3048
VOUT 2
+
1000uF
5346
12
Pin outs of Molex connectors
As viewed looking down at the end
the wires enter the connector
GND
150mA load
GND
3
4
1
2
4 way6 way
2. Primary windings connect to 6 way MOLEX 39-01-2065. Secondary
MOLEX connectors have pin numbers indicated on them.
3. Use 24 AWG wire with colours as shown. Primary wires are enclosed in a common
sleeve. Secondary wires are enclosed in a common screen. Use PVC sleeving.
4. All wire lengths in mm. Lengths are +5.0, -0
5. Please adhere rubber insulating pad to bottom of transformer as shown.
Electrical Specification
1. Transformer to have dual 115V primaries to allow parrallel operation for
115V input and series operation with 230V input.
2. Transformer input voltage range
115V -18% +14% (97.5V to 132.5V)
230V -18% +14% (195V to 265V)
3. Transformer to have two secondary windings as show in the adjacent drawing.
4. Loaded DC voltages specified at 230V AC in (with transformer primaries in series)
DC supplies to be generated by configuring the seconday windings with a full wave bridge
(see diagram).
Output Capacitance to be 3300uF. 22V dc
Output Capacitance to be 1000uF. 9.5V dc
VOUT1 = 22.0V dc @ Io = 250mA (With 230V AC in)
V0UT2 = 9.5V dc @ Io = 150mA (With 230V AC in)
C
B
A
COUNTERBORE DIA 12mm
COUNTERBORE DEPTH 12mm
23425
A & R Cambridge Ltd.
Pembroke Avenue
Denny Industrial Centre
2. Primary windings connect to 6 way MOLEX connector 39-01-2065.
Secondary
44476-3112.
MOLEX connectors have pin numbers indicated on them.
3. Primary wires are enclosed in a common sleeve. Each secondary
winding is individually sleeved.
Use PVC sleeving.
4. All wire lengths in mm. Lengths are +5.0, -0
5. Please adhere rubber insulating pad to bottom of transformer as shown.
Electrical Specification
1. Transformer to have dual 100V primaries to allow parallel operation for
100V input
2. Transformer input voltage range
100V -18% +14% (82V to 114V)
3. Transformer to have 7 secondary windings as show in the adjacent
drawing.
4. Loaded DC voltages specified at 100V AC in (with transformer primaries
in parallel)
5. Each secondary winding to have a full wave (4diode) bridge to produce a
single DC rail.
(AS shown in diagram)
Output Capacitance to be 10000uF per rail.
VOUTmin = 52V dc @ Io = 2A (with 100V AC in) See dwg
This figure to be the minimum voltage on the reservoir capacitor as shown
in the diagram
51
462
12
3
Pin outs of Molex connectors
As viewed looking down at the end
the wires enter the connector
Connector Latch
2 way6 way
PRIMARY WIRES
LEADS EXIT FROM BOTTOM
145mm dia max
Rubber insulating pad
SECONDARY WIRES
LEADS EXIT FROM BOTTOM
POTTING COMPOUND
M12 Threaded Brass Insert
INSERT TO ALLOW 30mm DEPTH OF THREAD
1
2
3
4
5
6
95max
PRIMARY
6 WAY CONN PIN 1
100V ac
6 WAY CONN PIN 3
6 WAY CONN PIN 4
100V ac
6 WAY CONN PIN 6
BROWN
WHITE
BLACK
BLUE
SECONDARY
RED
OR
RED
OR
RED
OR
RED
OR
RED
OR
RED
OR
RED
OR
100C THERMAL TRIP
NORMALLY CLOSED
RESETTABLE
SCREEN WIRE GRN/YELL
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
2WAY 10-11-2023 molex
M4 CRIMP EYELET
D
C
B
Voltage on Reservoir Capacitor
6 way MOLEX 39-01-2065
52V
10mS
VOUT min
UL94- V0
2WAY 10-11-2023 molex
TEST CIRCUIT (PER OUTPUT)
+VOUT
AC IN
+
10000uF
A
12345678
-VOUT
2A load
A & R Cambridge Ltd.
Pembroke Avenue
Denny Industrial Centre
Waterbeach
Cambridge CB5 9PB
105-03-2002KALBased on spec of 115/230V part (L911TX)
Page 11
4321
windings connect to 4 way molex connector 39-01-3048. Use MOLEX pin 44476-3112.
Transformer Specification For 100V (JAPAN) P7 Auxilliary Transformer
Arcam Part Number L921TX
PRIMARYSECONDARY
6 WAY CONN PIN 3
D
BROWN
RED
4 WAY CONN PIN 3
100V ac
6 WAY CONN PIN 1
6 WAY CONN PIN 6
WHITE
BLACK
ORANGE
YELLOW4 WAY CONN PIN 2
4 WAY CONN PIN 4
100V ac
6 WAY CONN PIN 4
BLUE
PURPLE
4 WAY CONN PIN 1
TEST CIRCUIT
1N40031N4003
1N40031N4003
+
3300uF
VOUT 1
500mA load
Material Safety Specification
1. Winding Wire to be Grade 2 (130C rating) to BS 60317-4 1995
D
2. Mylar Polyester Insulator 130C Rated
3. Potting Compound PC3502 E135297(M)
Mechanical Specification
1. Middle of transformer to be potted. Potting to be drilled out with an 6mm DIA Hole
and then the bottom surface counterbored to a depth of 12mm with a 12mm dia drill
as shown. Actual part which the counterbore is designed to clear extends up to 10mm from
transformer mounting surface into counterbore.
TEST CIRCUIT (PER OUTPUT)
2. Primary windings connect to 6 way MOLEX 39-01-2065. Secondary
Voltage on Reservoir Capacitor
VOUT 2
GND
MOLEX connectors have pin numbers indicated on them.
C
B
Vout1 = 22V
Vout2 = 9.5V
60 max
CENTRE TO BE POTTED AND DRILLED
OUT TO 6mm DIA
35mm
12mm
40 max
10mS
90mm
PRIMARIES
SECONDARIES
110mm
1N40031N4003
1N40031N4003
6 way MOLEX 39-01-2065
UL94-V0
4 way MOLEX 39-01-3048
DRAWING TITLE
AUX TOROIDAL TRANSFORMER P7 100V (JAPAN)
+
1000uF
5346
12
Pin outs of Molex connectors
As viewed looking down at the end
the wires enter the connector
150mA load
GND
3
4
1
2
4 way6 way
3. Use 24 AWG wire with colours as shown. Primary wires are enclosed in a common
sleeve. Secondary wires are enclosed in a common screen. Use PVC sleeving.
4. All wire lengths in mm. Lengths are +5.0, -0
5. Please adhere rubber insulating pad to bottom of transformer as shown.
Electrical Specification
1. Transformer to have dual 100V primaries to allow parallel operation for
100V input.
2. Transformer input voltage range
100V -18% +14% (82V to 114V)
3. Transformer to have two secondary windings as show in the adjacent drawing.
4. Loaded DC voltages specified at 100V AC in (with transformer primaries in parallel)
DC supplies to be generated by configuring the seconday windings with a full wave bridge
(see diagram).
Output Capacitance to be 3300uF. 22V dc
Output Capacitance to be 1000uF. 9.5V dc
VOUT1 = 22.0V dc @ Io = 250mA (With 100V AC in)
V0UT2 = 9.5V dc @ Io = 150mA (With 100V AC in)
(this will ensure that VOUT2 is 8V at 82V AC in)
C
B
A
COUNTERBORE DIA 12mm
COUNTERBORE DEPTH 12mm
23425
A & R Cambridge Ltd.
Pembroke Avenue
Denny Industrial Centre