User Manual
Electric Vehicle Charging Equipment IC-CPD
(In-Cable Controland Protection Device)
FAULT |
CHARGING POWER |
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TEMPERATURE |
Online User Manual IC-CPD / 35383918
Version 1.0 / 1906
User Manual – Electric Vehicle Charging Equipment IC-CPD
Contents |
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Electric Vehicle Charging Equipment IC-CPD |
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1. |
General information............................... |
2 |
2. |
IC-CPD charging equipment overview .... |
3 |
3. |
Warnings, symbols |
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and pictograms used............................. |
4 |
4. |
Safety instructions................................ |
6 |
5. |
Main features....................................... |
9 |
6. |
User benefits and features................... |
10 |
7. |
Available vehicle charging inlets |
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and vehicle connectors......................... |
11 |
8. |
Available power cables for |
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industrial sockets................................ |
12 |
9. |
Available power cables for |
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domestic sockets................................ |
12 |
10. |
Front display of the ICCB control box ... |
14 |
11. |
Operation........................................... |
15 |
12. |
Troubleshooting.................................. |
15 |
13. |
Fault rectification................................ |
15 |
14. |
Back label of the ICCB control box........ |
17 |
15. |
Maintenance and care......................... |
18 |
16. |
Product modifications.......................... |
18 |
17. |
Disposal............................................. |
19 |
18. |
Warranty information........................... |
19 |
19. |
Specifications..................................... |
20 |
20. |
Service............................................... |
21 |
21. |
Spacer (optional)................................. |
21 |
Abbreviations
BEV.............................. |
Battery Electric Vehicle |
PRCD-S.............................. |
Portable switching |
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Residual Current Device |
EVSE............. |
Electric Vehicle Supply Equipment |
FCC........ |
Federal Communications Commission |
ICCB................................ |
In-Cable Control Box |
IC-CPD.............................................. |
In-Cable |
.......................... |
Control and Protection Device |
LED.......... |
Light-Emitting Diode (indicator light) |
PHEV................. |
Plug-in Hybrid Electric Vehicle |
1. General information
This User Manual is based on the latest product information at the time of publication. APTIV reserves the right to modify the product without prior notice. Any changes or modifications made to the product may result in loss of warranty if they are not carried out by an approved service workshop.
If you have any questions regarding the use of this product, please contact your service representative. For the customer service organisation responsible for your area please refer to the manual of your vehicle! 
Company information
Aptiv Services Deutschland GmbH
Am Technologiepark 1
D-42119 Wuppertal
GERMANY
Internet: www.aptiv.com
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User Manual – Electric Vehicle Charging Equipment IC-CPD
2. IC-CPD Overview
For the definition of the individual system components refer to the overview below.
A
B
A |
Vehicle charging inlet |
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B |
Vehicle connector ( page 11) |
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C Control box (ICCB) |
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D AC power cable |
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E Power plug |
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F Grid socket |
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G Front display with LEDs ( page 14) |
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F |
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H Back label ( page 17) |
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IC-CPD |
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(In-Cable Controland Protection Device) |
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POWER |
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CHARGING |
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G |
TEMPERATURE |
H |
E |
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FAULT |
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C |
D |
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CHARGING POWER |
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FAULT |
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TEMPERATURE |
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User Manual – Electric Vehicle Charging Equipment IC-CPD
3. Warnings, symbols and pictograms used
Warnings
DANGER
Indicates imminent danger.
Failure to follow this instruction will result in death or serious injury.
WARNING
Symbols
Reference to other sections in the User Manual
Reference to other documents or instructions
Handling instruction
Indicates a possibly impending danger. Failure to follow this instruction can result in death or serious injury.
CAUTION
Indicates a dangerous situation. Failure to follow this instruction can result in light or minor injury.
NOTE
Draws attention to a situation which, if not avoided, could result in material damage.
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User Manual – Electric Vehicle Charging Equipment IC-CPD
3. Used warnings, symbols and pictograms
Pictograms
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Handle with care |
Instruction: |
Warning: |
Warning: |
Warning: |
Instruction: |
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Follow instructions |
Electric voltage |
Hot surface |
Obstacles on the ground |
Handle charging device with care |
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Prohibition: |
Prohibition: |
Prohibition: |
Prohibition: |
Prohibition: Do not immerse in |
No multiple sockets |
No extension cables |
Do not kink the cable |
No direct sunlight, |
water, do not expose to a direct jet |
and adapters |
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no direct cover |
of water or splash water |
Prohibition: |
Prohibition: |
Prohibition: |
Prohibition: |
Prohibition: Do not carry out |
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No contact with snow |
Do not use |
Do not run over plug, |
Do not use the IC-CPD |
repairs on the IC-CPD |
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or ice |
the charging equipment |
control box and cables |
if it is damaged |
and do not open it |
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with coiled up cables |
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Prohibition: |
Temperature range for start-up |
Do not unplug the power plug |
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during the charging process |
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User Manual – Electric Vehicle Charging Equipment IC-CPD
4. Safety instructions
DANGER
Electric shock or fire hazards
Incorrectly installed sockets can lead to electric shock or fire when charging the
high-voltage battery via the vehicle charging inlet.
•Operate the IC-CPD charging equipment in properly grounded power networks only
•The grid socket used for charging must be connected to a protected circuit that complies with local laws and standards
•The socket must be protected by a functioning residual current-operated circuit-breaker (RCCB)
•Comply with the safety instructions in the installation manual and in the vehicle manual
DANGER
Electric shock, short circuit, fire, explosion
Using a damaged or faulty charging cable or a damaged or faulty socket,
improper use of the IC-CPD charging equipment or failure to comply with the precautions can cause short-circuits, electrocution, explosions, fire and burns.
•Do not use the IC-CPD charging device if it is damaged and/or soiled. Check cable and connector for damage and soiling before using
them
•Do not use a socket that is worn-out or damaged. The power plug must be firmly seated in a socket in accordance with all local codes and ordinances
The operation of the IC-CPD charging equipment connected to a worn or damaged socket can result in serious injury or fire!
•Do not remove the cover and do not open the housing. The device contains no parts that could be serviced by the user. Leave any
servicing tasks to qualified personnel (see service information 
page 21)
•Do not touch any parts inside the vehicle connector
•Do not apply any overvoltage to the IC-CPD charging equipment! For the socket voltages suitable for the device please refer to the specification on the back label
•Do not use extension cords, cable drums, multiple sockets, (travel) adapters, timers, etc.
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User Manual – Electric Vehicle Charging Equipment IC-CPD
4. Safety instructions
•Do not perform any modifications or repair tasks to electrical components and do not open the device
•Do not touch the contacts on the vehicle charging inlet and the IC-CPD charging equipment
•Keep sockets, plug connection and the IC-CPD charging equipment free of moisture, water, snow, ice and other liquids. Never immerse in water
•Disconnect the IC-CPD charging device from the socket during a thunderstorm
•Do not insert any objects in the vehicle charging inlet or in the IC-CPD charging equipment
•Clean the IC-CPD charging equipment only if the control unit is completely disconnected from the power grid and from the vehicle. Use a dry cloth for cleaning
•The IC-CPD charging equipment should not be operated by persons under the influence of drugs, alcohol or medications
•The IC-CPD charging equipment should not be operated by persons who are not familiar with its use or who have not read the User Manual
•Keep the IC-CPD charging equipment away from persons with disabilities and children who cannot assess the hazards involved with its handling
•While performing an unattended charging process unauthorized persons (e.g. playing children) should not have access to the IC-CPD charging equipment
WARNING
Explosion or fire hazards
In order to determine whether the vehicle is equipped with a charging inlet, please refer to the vehicle manual.
Components of the IC-CPD charging equipment can cause sparks and ignite flammable or explosive vapors.
•During charging ensure that the control box is located at least 20 inches (50 cm) above ground
to reduce the risk of explosions, particularly in garages
•Do not use the charging and control device in potentially explosive ambients
•This device is intended only for charging vehicles, which do not require ventilation during the charging process
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