Aptiv Ic-cpd User Manual
User Manual
Electric Vehicle Charging Equipment IC-CPD
(In-Cable Control- and Protection Device)
POWER
CHARGING
TEMPERATURE
FAULT
Online User Manual IC-CPD / 35383918
Version 1.0 / 1906
User Manual – Electric Vehicle Charging Equipment IC-CPD
Contents
Electric Vehicle Charging Equipment IC-CPD
1. General information .............................. 2
2. IC-CPD charging equipment overview ... 3
3. Warnings, symbols
and pictograms used ............................ 4
4. Safety instructions ................................ 6
5. Main features ....................................... 9
6. User benefits and features .................. 10
7. Available vehicle charging inlets
and vehicle connectors ........................ 11
8. Available power cables for
industrial sockets ............................... 12
9. Available power cables for
domestic sockets ............................... 12
10. Front display of the ICCB control box .. 14
11. Operation ........................................... 15
12. Troubleshooting .................................. 15
13. Fault rectification ................................ 15
14. Back label of the ICCB control box ....... 17
15. Maintenance and care ........................ 18
16. Product modifications ......................... 18
17. Disposal ............................................ 19
2
18. Warranty information .......................... 19
19. Specifications..................................... 20
20. Service .............................................. 21
21. Spacer (optional) ................................ 21
Abbreviations
BEV ..............................Battery Electric Vehicle
PRCD-S .............................. Portable switching
..................................Residual Current Device
EVSE ............Electric Vehicle Supply Equipment
FCC .......Federal Communications Commission
ICCB ...............................In-Cable Control Box
IC-CPD ..............................................In-Cable
..........................Control and Protection Device
LED .......... Light-Emitting Diode (indicator light)
PHEV ................. Plug-in Hybrid Electric Vehicle
1. General information
This User Manual is based on the latest product
information at the time of publication. APTIV
reserves the right to modify the product without
prior notice. Any changes or modifications made
to the product may result in loss of warranty if
they are not carried out by an approved service
workshop.
If you have any questions regarding the use of
this product, please contact your service representative. For the customer service organisation
responsible for your area please refer to the
manual of your vehicle!
Company information
Aptiv Services Deutschland GmbH
Am Technologiepark 1
D-42119 Wuppertal
GERMANY
Internet: www.aptiv.com
Version 1.0 / 1906
User Manual – Electric Vehicle Charging Equipment IC-CPD
2. IC-CPD Overview
For the definition of the individual system
components refer to the overview below.
A
B
Vehicle charging inlet
A
Vehicle connector ( page 11)
B
Control box (ICCB)
C
AC power cable
D
Power plug
E
Grid socket
F
Front display with LEDs ( page 14)
G
Back label ( page 17)
H
IC-CPD
(In-Cable Control- and Protection Device)
G H
C
FAULT
POWER
CHARGING
TEMPERATURE
FAULT
TEMPERATURE
CHARGING
F
E
D
POWER
Version 1.0 / 1906
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User Manual – Electric Vehicle Charging Equipment IC-CPD
3. Warnings, symbols and pictograms used
Warnings
DANGER
Indicates imminent danger.
Failure to follow this instruction will
result in death or serious injury.
WARNING
Indicates a possibly impending danger.
Failure to follow this instruction can
result in death or serious injury.
CAUTION
Indicates a dangerous situation.
Failure to follow this instruction can
result in light or minor injury.
NOTE
Symbols
Reference to other sections in the
User Manual
Reference to other documents
or instructions
Handling instruction
Draws attention to a situation which,
if not avoided, could result in material
damage.
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Version 1.0 / 1906
User Manual – Electric Vehicle Charging Equipment IC-CPD
3. Used warnings, symbols and pictograms
Pictograms
Instruction:
Follow instructions
Warning:
Electric voltage
Warning:
Hot surface
Warning:
Obstacles on the ground
Handle with care
Instruction:
Handle charging device with care
Prohibition:
No multiple sockets
Prohibition:
No extension cables
and adapters
Prohibition:
No contact with snow
or ice
Prohibition:
Do not use
the charging equipment
with coiled up cables
Prohibition:
Do not unplug the power plug
during the charging process
Prohibition:
Do not kink the cable
Prohibition:
Do not run over plug,
control box and cables
Temperature range for start-up
Prohibition:
No direct sunlight,
no direct cover
Prohibition:
Do not use the IC-CPD
if it is damaged
Prohibition: Do not immerse in
water, do not expose to a direct jet
of water or splash water
Prohibition: Do not carry out
repairs on the IC-CPD
and do not open it
Version 1.0 / 1906
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User Manual – Electric Vehicle Charging Equipment IC-CPD
4. Safety instructions
DANGER
Electric shock or fire hazards
Incorrectly installed sockets
can lead to electric shock
or fire when charging the
high-voltage battery via the vehicle
charging inlet.
• Operate the IC-CPD charging
equipment in properly grounded
power networks only
• The grid socket used for charging
must be connected to a protected
circuit that complies with local laws
and standards
• The socket must be protected by a
functioning residual current-operated
circuit-breaker (RCCB)
• Comply with the safety instructions
in the installation manual and in the
vehicle manual
DANGER
Electric shock, short circuit, fire,
explosion
Using a damaged or
faulty charging cable or a
damaged or faulty socket,
improper use of the IC-CPD charging
equipment or failure to comply with the
precautions can cause short-circuits,
electrocution, explosions, fire and burns.
• Do not use the IC-CPD charging
device if it is damaged and/or soiled.
Check cable and connector for
damage and soiling before using
them
• Do not use a socket that is worn-out
or damaged. The power plug must
be firmly seated in a socket in
accordance with all local codes and
ordinances
The operation of the IC-CPD charging
equipment connected to a worn or
damaged socket can result in serious
injury or fire!
• Do not remove the cover and do
not open the housing. The device
contains no parts that could be
serviced by the user. Leave any
servicing tasks to qualified personnel
(see service information page 21)
• Do not touch any parts inside the
vehicle connector
• Do not apply any overvoltage to
the IC-CPD charging equipment!
For the socket voltages suitable
for the device please refer to the
specification on the back label
• Do not use extension cords, cable
drums, multiple sockets, (travel)
adapters, timers, etc.
Version 1.0 / 1906
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User Manual – Electric Vehicle Charging Equipment IC-CPD
4. Safety instructions
• Do not perform any modifications or
repair tasks to electrical components
and do not open the device
• Do not touch the contacts on the
vehicle charging inlet and the IC-CPD
charging equipment
• Keep sockets, plug connection and
the IC-CPD charging equipment free
of moisture, water, snow, ice and other
liquids. Never immerse in water
• Disconnect the IC-CPD charging
device from the socket during a
thunderstorm
• Do not insert any objects in the
vehicle charging inlet or in the
IC-CPD charging equipment
• Clean the IC-CPD charging
equipment only if the control unit is
completely disconnected from the
power grid and from the vehicle. Use
a dry cloth for cleaning
• The IC-CPD charging equipment
should not be operated by persons
under the influence of drugs, alcohol
or medications
• The IC-CPD charging equipment
should not be operated by persons
who are not familiar with its use or
who have not read the User Manual
• Keep the IC-CPD charging equipment
away from persons with disabilities
and children who cannot assess the
hazards involved with its handling
• While performing an unattended
charging process unauthorized
persons (e.g. playing children) should
not have access to the IC-CPD
charging equipment
WARNING
Explosion or fire hazards
In order to determine whether the
vehicle is equipped with a charging
inlet, please refer to the vehicle manual.
Components of the IC-CPD charging
equipment can cause sparks and ignite
flammable or explosive vapors.
• During charging ensure that the
control box is located at least 20
inches (50 cm) above ground
to reduce the risk of explosions,
particularly in garages
• Do not use the charging and control
device in potentially explosive
ambients
• This device is intended only for
charging vehicles, which do not
require ventilation during the
charging process
Version 1.0 / 1906
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