Page 1
Hardware Manual
BD5/10 Brushless
DC Motor Drive
920-0065D
2/14/2014
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2/14/2014
BD5/10 Drive Hardware Manual
Contents
Safety Instructions ............................................................................................................................................................................................................................................................................3
Introduction ..........................................................................................................................................................................................................................................................................................4
Features ...................................................................................................................................................................................................................................................................................................5
Block Diagram ......................................................................................................................................................................................................................................................................................6
Geing Started ....................................................................................................................................................................................................................................................................................7
Drive Mounting...................................................................................................................................................................................................................................................................................8
Connecting the Power Supply ...................................................................................................................................................................................................................................................9
External (Line) Fuse Criteria..........................................................................................................................................................................................................................................................9
Power Supply Voltage Requirement....................................................................................................................................................................................................................................10
Current Inrush Limiting ...............................................................................................................................................................................................................................................................11
Connecting the Motor.................................................................................................................................................................................................................................................................12
Trimpots ..............................................................................................................................................................................................................................................................................................13
Dip Switches ......................................................................................................................................................................................................................................................................................13
Inputs and Outputs .......................................................................................................................................................................................................................................................................14
I/O Connector Pin Diagram .............................................................................................................................................................................................................................................14
Motor Test ..........................................................................................................................................................................................................................................................................................15
Input/Output Connector Wire Colors ...............................................................................................................................................................................................................................15
Input Signals .......................................................................................................................................................................................................................................................................................16
Analog Input (AIN) ........................................................................................................................................................................................................................................................................17
Output Signals .................................................................................................................................................................................................................................................................................17
Digital Input Circuit ...............................................................................................................................................................................................................................................................18
Analog Input Circuit .............................................................................................................................................................................................................................................................18
Wiring an External Speed Potentiometer ................................................................................................................................................................................................................19
Digital Output Circuit ..........................................................................................................................................................................................................................................................19
Connection diagrams: .........................................................................................................................................................................................................................................................20
Control wiring for sinking signals with an external power source.: .......................................................................................................................................................20
Control wiring for sourcing signals from an external power source:....................................................................................................................................................21
Control wiring for sinking signals using the drives internal power supply: .......................................................................................................................................22
Control wiring for sourcing signals using the drives internal power supply: ...................................................................................................................................23
Reference Materials: ......................................................................................................................................................................................................................................................................24
Motor Mechanical Outline - 42mm ...........................................................................................................................................................................................................................24
Motor Mechanical Outline - 57mm ...........................................................................................................................................................................................................................25
Motor Mechanical Outline - 80mm ...........................................................................................................................................................................................................................26
42mm BL030 Speed Torque Curve ...........................................................................................................................................................................................................................27
42mm BL060 Speed Torque Curve ...........................................................................................................................................................................................................................27
42mm BL090 Speed Torque Curve ...........................................................................................................................................................................................................................28
57mm BL060 Speed Torque Curve ...........................................................................................................................................................................................................................28
57mm BL120 Speed Torque Curve ...........................................................................................................................................................................................................................29
57mm BL180 Speed Torque Curve ...........................................................................................................................................................................................................................29
80mm BL100 Speed Torque Curve ...........................................................................................................................................................................................................................30
80mm BL200 Speed Torque Curve ...........................................................................................................................................................................................................................30
80mm BL300 Speed Torque Curve ...........................................................................................................................................................................................................................31
BD5/10 Drive Mechanical Outline ...............................................................................................................................................................................................................................32
Technical Specications - Drive .....................................................................................................................................................................................................................................33
Technical Specications - Motors .................................................................................................................................................................................................................................34
Mating Connectors and Accessories ..........................................................................................................................................................................................................................35
Connector Diagrams ............................................................................................................................................................................................................................................................35
LED Error Codes ....................................................................................................................................................................................................................................................................36
Contacting Applied Motion Products .......................................................................................................................................................................................................................36
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Safety Instructions
Only qualied personnel are permied to transport, assemble, commission, and maintain this equipment. Properly qualied personnel are persons who are familiar with the transport, assembly, installation, commissioning
and operation of motors, and who have the appropriate qualications for their jobs. e qualied personnel
must know and observe the following standards and regulations:
IEC 364 resp. CENELEC HD 384 or DIN VDE 0100
IEC report 664 or DIN VDE 0110
National regulations for safety and accident prevention or VBG 4
To minimize the risk of potential safety problems, you should follow all applicable local and national codes that
regulate the installation and operation of your equipment. ese codes vary from area to area and it is your
responsibility to determine which codes should be followed, and to verify that the equipment, installation, and
operation are in compliance with the latest revision of these codes.
Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and
standards. We do not guarantee the products described in this publication are suitable for your particular application, nor do we assume any responsibility for your product design, installation, or operation.
• Read all available documentation before assembly and commissioning. Incorrect handling of products in this
manual can result in injury and damage to persons and machinery. Strictly adhere to the technical information on
the installation requirements.
• It is vital to ensure that all system components are connected to earth ground. Electrical safety is impossible
without a low-resistance earth connection.
• e BD5/10 contains electrostatically sensitive components that can be damaged by incorrect handling. Discharge yourself before touching the product. Avoid contact with high insulating materials (articial fabrics, plastic
lm, etc.). Place the product on a conductive surface.
• During operation keep all covers aached, otherwise, there are deadly hazards that could possibility cause
severe damage to health or the product.
• In operation, depending on the degree of enclosure protection, the product can have bare components that
are live or have hot surfaces. Control and power cables can carry a high voltage even when the motor is not
rotating.
• Never pull out or plug in the product while the system is live. ere is a danger of electric arcing and danger
to persons and contacts.
• Aer powering down the product, wait at least ten minutes before touching live sections of the equipment
or undoing connections (e.g., contacts, screwed connections). Capacitors can store dangerous voltages for long
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periods of time aer power has been switched o. To be safe, measure the contact points with a meter before
touching.
Be alert to the potential for personal injury. Follow the recommended precautions and safe operating practices.
Safety notices in this manual provide important information. Read and be familiar with these instructions before
aempting installation, operation, or maintenance. e purpose of this section is to alert users to possible safety
hazards associated with this equipment and the precautions that need to be taken to reduce the risk of personal
injury and damage to the equipment. Failure to observe these precautions could result in serious bodily injury,
damage to the equipment, or operational diculty.
BD5/10 Drive Hardware Manual
Introduction
ank you for selecting an Applied Motion Products BD Drive. We hope our dedication to performance, quality and economy will make your motion control project successful.
e BD5/10 is a DC powered brushless DC drive, with advanced control technology, excellent performance
and ease of use.
If you have any questions or comments, please call Applied Motion Products Customer Support: (800) 5251609, or visit us online: www.applied-motion.com.
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Features
• Velocity modes controlled via analog input, digital input or on board trimpot
• 0 - 4500 rpm continuous, 5000rpm peak.
• Acceleration rate set by on board trimpot.
• Power supply: 12-48VDC
• Current output:
BD5-G1-AH 1.75Arms cont/3.5Arms peak (5 sec max)
BD5-G2-AH 3.5Arms cont/7Arms peak (5 sec max)
BD5-G3-AH 6.25Arms cont/12.5Arms peak (5 sec max)
BD5-H2-AH 3.2Arms cont/6.4Arms peak (5 sec max)
BD10-H4-AH 6.9Arms cont/13.8Arms peak (5 sec max)
BD10-H5-AH 4.5Arms cont/9.0Arms peak (5 sec max)
BD5-I6-AH 5.0Arms cont/10.0Arms peak (5 sec max)
BD10-I7-AH 10Arms cont/20Arms peak (5 sec max)
BD10-I8-AH 7.5Arms cont/15Arms peak (5 sec max)
• Motors Currently Oered:
BL030-H03-G, 42MM, 30W, 24V
BL060-H03-G, 42MM, 60W, 24V
BL090-H03-G, 42MM, 90W, 24V
BL060-H03-H, 57MM, 60W, 24V
BL120-H03-H, 57MM, 120W, 24V
BL180-H04-H, 57MM, 180W, 48V
BL100-H03-I, 80MM, 100W, 24V
BL200-H04-I, 80MM, 200W, 48V
BL300-H04-I, 80MM, 300W, 48V
• Protection against over voltage; under voltage; over temperature, short circuit(phase to phase, phase to
ground), bad Hall signal
• Inputs & Outputs
one 0-5V analog input
eight 5-24V single-ended digital inputs, can be congured for sinking or sourcing
two dierential digital outputs
all digital inputs and outputs are optically isolated
• Compact size: 100×65×30mm
• Available with nine performance matched, BLDC motors: 30 to 300 was continuous output.
• CE pending and RoHS compliant
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920-0065D
Overcurrent
Sensors
DSP
Voltage
Sensors
2/14/2014
Block Diagram
BD5/10 Drive Hardware Manual
12-48 VDC
from external power supply
3.3/5/15V
Regulators
Status LEDs
STOP
ENABLE
STOPMODE
DIR
SPEEDSEL
M0
M1
M2
FAULT OUT
SPEED OUT
ANALOG IN
Optical
Isolation
Optical
Isolation
Filter
AMPLIFIER
Optoisolator
1234
Configuration
motor
halls
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920-0065D
Status LEDs
Speed Adjustment Pot
Accel Adjustment Pot
I/O Connector
Motor Feedback Connector
Motor Power Connector
Grounding Screw
Power Supply Connector
DIP Switches
(Remove cover to access)
BD5/10 Drive Hardware Manual
Geing Started
To use the drive model BD5/10, you should have the following:
• A DC power supply (12-48V)
• A compatible motor
• A small at blade screwdriver for tightening the connectors. A screwdriver suitable for this purpose is
included with your drive
• I/O cable connector
e photograph shows the location of important connection and adjustment points.
Please examine it now.
2/14/2014
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BD5/10 Drive Hardware Manual
Drive Mounting
You can mount your drive on the narrow side of the chassis using #6 screws. e drive should be securely fastened to a smooth, at metal surface that will help conduct heat away from the chassis. If this is not possible, then
forced airow from a fan may be required to prevent the drive from overheating.
• Never use your drive in a space where there is no air ow or where the ambient temperature exceeds 40ºC.
• Never put the drive where it can get wet.
• Never allow metal or otherwise conductive particles near the drive.
30
3.66
65
4.20
23.9
4.0
96.34
100
Dimensions are in millimeters
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Connecting the Power Supply
e BD5/10 accepts a DC power supply voltage from 12 to 48V. Using the connector supplied and AWG16 or
18 wire, connect to the power supply as shown below:
Be careful not to reverse the wires. Reverse connection may destroy your drive.
Grounding
Screw
+DC
-DC
To Earth Ground
LINE FILTER
(OPTIONAL)
Locate an optional line filter adjacent
to the drive for full CE compliance
FUSE
External (Line) Fuse Criteria
We recommend the Bussman ABC series of fast-blo, ceramic body fuses.
For all DC supply currents up to 9A (this includes peak values) use the ABC-12-R is is a 12A fast-blo ROHS
fuse.
For all currents above 9A (this includes peak values) use the ABC-15-R. is is a 15 A fast-blo ROHS fuse.
e internal fuse is not user-replaceable, if tripped, the unit must be returned for repair.
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BD5/10 Drive Hardware Manual
Power Supply Voltage Requirement
Normal operating range: 12 to 48 VDC
Overvoltage shutdown: 62 VDC.
Undervoltage alarm: 8.5 VDC.
Undervoltage shutdown: 6 VDC.
Power Supply Current Requirement
To determine the size of the power supply you will need for your application, use one of the formulas below
to calculate the rating of the power supply in Was. Remember to use the peak torque value which typically
occurs during acceleration. Note that these formulas include a 35% safety factor to account for the eciency of
the motor and drive.
For torque in oz-in and speed in rpm:
Rating of power supply in Was = Torque * Speed / 1000
For torque in N-m and speed in rpm:
Rating of power supply in Was = Torque * Speed / 7
Examples:
1. e application requires 35 oz-in maximum at a top speed of 1200 rpm.
(35 oz-in) * (1200 rpm) / 1000 = 42 Was
Note: e PS50A24 power supply from Applied Motion is rated for 50 Was and would be a good
choice for this application.
2. e application requires 0.4N-m maximum at a top speed of 3600 rpm.
(0.4 N-m) * (3600 rpm) / 7 = 206 Was
Note: e PS320A48 power supply from Applied Motion is rated for 320 Was and would be a good
choice for this application.
Applied Motion Products currently oers the following power supplies:
MOTOR POW ER- WATT S POWER SUPPLY
BL030-H03-G 30 PS50A24
BL060-H03-G 60 PS150A24
BL090-H03-G 90 PS320A48
BL060-H03-H 60 PS150A24
BL120-H03-H 120 PS320A48
BL180-H04-H 180 PS320A48
BL100-H03-I 100 PS320A48
BL200-H04-I 200 PS320A48
BL300-H04-I 300 N/A
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Current Inrush Limiting
Power input to drive has no provision for current inrush limiting. Recommended operation is to use current
limited power supplies.
Power Input Fuse – an input fuse is incorporated into the drive to prevent catastrophic failure when the power
supply is connected with reversed polarity. e internal fuse is a 15-Amp Fast-acting surface mount fuse type.
is fuse must be replaced by our service technicians if it is tripped. An appropriate line fuse should be used for
protection of the internal fuse, as shown on page 9.
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BD5/10 Drive Hardware Manual
Connecting the Motor
Never connect or disconnect the motor to the drive when the power is on. Insulate unused motor
leads separately, and then secure. Never connect motors to ground or to a power supply.
V+ V+ V+
HA
GND
5V
OUT OUT OUT
HALL A
V- V- V-
HALL B HALL C
HC
CN3
CN2
HB
W
V
U
MOTOR
WINDINGS
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920-0065D
DIP SWITCHES
SPD
ACC/DEC
BD5/10 Drive Hardware Manual
2/14/2014
Trimpots
SPD
Used for adjusting the motor speed. Range is 0 to 4500 rpm and is active when pin 9 (SPST) is open.
ACC/DEC
Used for adjusting the motor acceleration/deceleration rate. Range is 0 to 3000 rev/sec2. Turn CW for shorter
ramp times, i.e. faster accel/decel rates.
Dip Switches
Inside the BD drive are four switches that can be used to select whether internal or external power is applied to
the optoisolator input circuits. ere are four choices:
1. An external power supply +lead is applied to the INCOM terminal. Sinking signals must be used to control
the inputs. Set DIP switches 1 and 2 to OFF. ere is full optical isolation under this condition.
2. Sourcing signals are applied to the inputs. INCOM is connected to the GND of the external power supply.
Also set DIP switches 1 and 2 to OFF. ere is full optical isolation under this condition.
3. e internal 5V power supply is applied to INCOM. e inputs are driven with sinking signals connected
to pin 2, the GND pin. Set DIP switch 1 to ON and DIP switch 2 to OFF.
4. e internal GND is applied to INCOM. Sourcing signals powered by pin 12 (+5V) are used to drive the
inputs. Set DIP switches 1 and 2 to ON.
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1
3
5
7
9
11
13
15
17
2
4
6
8
10
12
14
16
18
INCOM
AGND
AIN
FLT
-
SPO
-
SPO+
FLT+
GND
5V
M2
M1
M0
STMD
SPST
EN/RE
CW/CCW
5V
STP
CN4
SPD
ACC/DEC
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BD5/10 Drive Hardware Manual
Inputs and Outputs
All inputs and outputs are available on one dual-row, 18-pin connector (2 mm pitch). See page 29 for mating
connector recommendations. e pin-outs are as follows:
I/O Connector Pin Diagram
INPUT & OUTPUT TABLE
PIN NUM
SIGNAL
TYPE
SIGNAL NAME FUNCTION
BASIC BASIC
1
2 GND External control signal GND
POWER
SUPPLY
5V e drive provides users with up to 50mA +5V supply
18 INCOM External opto-coupler power input.
3
CW/CCW controls motor direction of rotation. open=CW.
5 STMD Stop mode select
7 EN/RE Motor enable/disable. It can be used for alarm reset as well.
9 SPST Internal/external speed select
11 STP
INPUT
Start/Stop command input. See next section for steps to test the motor
using the internal voltage supply as a command source (SW1=ON;
SW2=OFF).
13 M0
15 M1
For multi-speed operation, the M0, M1, M2 signals are used in combination.
17 M2
12
14 AIN
ANALOG
INPUT
5V
Used to command speed when SPEED-SET input is closed. 5V = 4500
rpm
16 AGND
4
6 FLT-
OUTPUT
FLT+
Fault output
8 SPO+
Output closes when motor reaches target speed +/- 200 rpm
10 SPO-
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Mo tor Test
• Ensure that DIP switch 1 is ON and 2 is OFF (to use internal power supply
for I/O). Note, it may be necessary to remove the external cover to access the internal DIP switches. It may also
be possible to access these switches by carefully reaching through the slots with the small screw driver that is
included.
• Speed and accel/decel seings are controlled by on-board potentiometers, adjustable using the included
screwdriver.
• Plug in both connectors of matching BL motor.
• Apply power to the drive.
• TESTING: To start the motor spinning, connect STP (pin11, black/white)
to GND (pin2) and adjust the SPD pot to the desired speed. To reverse
direction, connect CW/CCW (yellow) to GND (pin2).
Input/Output Connector Wire Colors
e signal names and colors used on the I/O cable provided with each drive are as shown below:
BD5/10
PIN
1 5V RED
2 GND BLK
3 CW/CCW YEL
4 FLT+ GRN
5 STMD BLU
6 F LT- ORG
7 EN/RE GRY
8 SPO+ VIO
9 SPST BRN
10 SPO- WHT
11 STP BLK/WHT
12 5V RED
13 M0 YEL/WHT
14 AIN GRN/WHT
15 M1 BLU/WHT
16 AGND BLK
17 M2 RED/WHT
18 INCOM ORG/WHT
BD5/10 FUNC-
TION
COLOR COLOR CODE
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BD5/10 Drive Hardware Manual
Input Signals
Note: When working with inputs and outputs it is important to remember the designations “low” and “high”. If
current is owing into or out of an input/output the logic state for that input/output is dened as low (or ON, or
closed). If no current is owing, or the input/output is not connected, the logic state is high (or OFF, or open).
CW/ CCW
Opening pin 3 will cause the motor to turn CW as viewed from the motor sha. Closing pin 3 will cause the
motor to turn CCW. e starting time is the time set by the acceleration potentiometer (ACC/DEC).
STMD (STOP-MODE)
When pin 5 is open, the motor will stop according to the deceleration set by the acc/dec potentiometer. When
pin 5 is closed, it will stop the motor using electromagnetic braking (shorting the motor windings).
EN/RE (ENABLE/RESET)
When pin 7 is open, the motor will be energized. When pin 7 is closed, the motor will be disabled. Regardless
of any other input status, pin 7 being closed has the highest priority, so that it can be used as an emergency
stop.
SPST (SPEED SELECT)
Pin 9 open: Internal speed seing by SPD trimpot
Pin 9 closed: External signal seing by analog input
Multi-speed operation (M0,M1,M2)
9 preset speeds are selectable using SPST, M0, M1 and M2 inputs. (X = don’t care)
SPST M0 M1 M2 Speed (RPM)
CLOSED OPEN OPEN OPEN by analog input
OPEN OPEN OPEN OPEN by SPD trimpot
X CLOSED OPEN OPEN 500
X OPEN CLOSED OPEN 1000
X CLOSED CLOSED OPEN 2000
X OPEN OPEN CLOSED 3000
X CLOSED OPEN CLOSED 3500
X OPEN CLOSED CLOSED 4000
X CLOSED CLOSED CLOSED 4500
STP (STOP)
Overrides all commands for motion and stops the motor using the method selected by the STMD input pin 5.
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Analog Input (AIN)
A 0 to 5V analog input is provided for seing the motor speed. 5V = 4500 rpm. is speed is used when the
M0, M1 and M2 inputs are open (OFF) and the SPST input is closed (ON).
Output Signals
FLT ( FA U LT)
Closes for the following conditions: overtemperature, overcurrent, under voltage, overvoltage, internal voltage
error.
SPO (SPEED OUT)
is output closes when the motor is within 200 rpm of the target speed..
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920-0065D
7 8
10 9
U14D
PS2815-4/SM
1 2
16 15
U14A
PS2815-4/SM
3 4
14 13
U14B
PS2815-4/SM
5 6
12 11
U14C
PS2815-4/SM
COM
X1/FWD
R87
3.30K
R88
3.30K
R89
3.30K
R90
3.30K
X2/REV X3/STOP MODE X4/EN/AL_RE
DGND DGND DGND DGND
+3.3V+3.3V+3.3V+3.3V
FWD REV
STOP_MODE EN/AL_RE
R8 4.75K
R9
4.75K
R67 4.75K
R68 4.75K
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BD5/10 Drive Hardware Manual
Digital Input Circuit
Eight 5-24 volt single-ended and optically Isolated sinking or sourcing inputs.
Analog Input Circuit
Allows an external speed potentiometer or analog signal to set speed. e input voltage range is 0 to 5VDC.
Resolution is 12 bits.
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BD5/10 Drive Hardware Manual
Wiring an External Speed Potentiometer
Digital Output Circuit
0 - 30 volt 80mA open collector, optically Isolated.
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920-0065D
4.75K
+5V
inside drive
18
3
INCOM
CW/CCW
5
STMD
7
EN/RE
9
SPST
11
STP
13
M0
15
M1
17
M2
4.75K
+5V 50mA MAX
8
SPO+
10
SPO
-
12
+5V
14
AIN
16
GND
4
FLT+
6
FLT
-
+5V
GND
SW1 OFF
SW2 OFF
2/14/2014
BD5/10 Drive Hardware Manual
Connection diagrams:
Control wiring for sinking signals with an external power source.:
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BD5/10 Drive Hardware Manual
4.75K
5-24V
+5V
inside drive
18
3
INCOM
CW/CCW
5
STMD
7
EN/RE
9
SPST
11
STP
13
M0
15
M1
17
M2
4.75K
+5V 50mA MAX
8
SPO+
10
SPO
-
12
+5V
14
AIN
16
GND
4
FLT+
6
FLT
-
UserGnd
SW1 OFF
SW2 OFF
Control wiring for sourcing signals from an external power source:
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920-0065D
4.75K
+5V
SW1 ON
SW2 OFF
inside drive
18
3
INCOM
CW/CCW
5
STMD
7
EN/RE
9
SPST
11
STP
13
M0
15
M1
17
M2
4.75K
+5V 50mA MAX
8
SPO+
10
SPO
-
12
+5V
14
AIN
2
GND
4
FLT+
6
FLT
-
2/14/2014
BD5/10 Drive Hardware Manual
Control wiring for sinking signals using the drives internal power supply:
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BD5/10 Drive Hardware Manual
4.75K
+5V
SW1 ON
SW2 ON
inside drive
18
3
INCOM
CW/CCW
5
STMD
7
EN/RE
9
SPST
11
STP
13
M0
15
M1
17
M2
4.75K
+5V 50mA MAX
8
SPO+
10
SPO
-
1
+5V
14
AIN
16
GND
4
FLT+
6
FLT
-
Control wiring for sourcing signals using the drives internal power supply:
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920-0065D
3
340
±20
6
±1
L
1.5
±1
20
15
5.5
±0.1
BRUSHLESS DC MOTOR
BL090-H03-G
4500r/min
Ins.Class E
MADE IN CHINA
No.xxxxxx
YY-MM-DD
IP40
24VDC
6.25A
90W
0.225N·M
0
-
±0.1
0.021
42
22
4-
3.5
±0.1
6
- 0.006
0
Motor Length (L)
BL030-H03-G 46mm
BL060-H03-G 70mm
BL090-H03-G 100mm
±0.05
35.4 TYP
±0.1
±0.1
±0.1
2/14/2014
Reference Materials:
Motor Mechanical Outline - 42mm
BD5/10 Drive Hardware Manual
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BD5/10 Drive Hardware Manual
340
±20
8
±1
L
2.5
±1
21
15
7
±0.1
BRUSHLESS DC MOTOR
BL090-H03-G
4500r/min
Ins.Class E
MADE IN CHINA
No.xxxxxx
YY-MM-DD
IP40
24VDC
6.25A
90W
0.225N·M
±0.1
56.2
38.1
4-
4.3
±0.1
8
- 0.015
-0.002
Motor Length (L)
BL060-H03-H 54.5mm
BL120-H03-H 82.5mm
BL180-H04-H 120.5mm
±1
47.14 TYP
±0.1
±0.1
13.5
±0.025
Motor Mechanical Outline - 57mm
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920-0065D
315
±20
10.4
±1
L
2
±1
30
25
11
±0.1
BRUSHLESS DC MOTOR
BL100-H03-I
4000r/min
Ins.Class E
MADE IN CHINA
No.xxxxxx
YY-MM-DD
IP40
24VDC
5.2A
100W
0.24N·M
0
- 0.03
80
73
4-
5.5
±0.1
12
- 0.012
0
Motor Length (L)
BL100-H03-I 50mm
BL200-H04-I 67mm
BL300-H04-I 84mm
±0.1
69.58 TYP
±0.1
0
- 0.16
14.4
±1
2/14/2014
Motor Mechanical Outline - 80mm
BD5/10 Drive Hardware Manual
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BD5/10 Drive Hardware Manual
0.06
0.08
0.1
0.12
0.14
0.16
rque(N‐m)
BL030‐H03‐G
24VDC
peak
continuous
0
0.02
0.04
0 1000 2000 3000 4000 5000 6000
T
o
Speed(RPM)
0.150
0.200
0.250
0.300
0.350
rque(N‐m)
BL060‐H03‐G
24VDC
peak
continuous
0.000
0.050
0.100
0 1000 2000 3000 4000 5000 6000
To
Speed(RPM)
42mm BL030 Speed Torque Curve
920-0065D
2/14/2014
42mm BL060 Speed Torque Curve
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920-0065D
0.20
0.30
0.40
0.50
rque(N‐m)
BL090‐H03‐G
24VDC
peak
continuous
0.00
0.10
0 1000 2000 3000 4000 5000 6000
To
Speed(RPM)
0.150
0.200
0.250
0.300
0.350
rque(N‐m)
BL060‐H03‐H
24VDC
peak
continuous
0.000
0.050
0.100
0 1000 2000 3000 4000 5000 6000
T
o
Speed(RPM)
2/14/2014
42mm BL090 Speed Torque Curve
BD5/10 Drive Hardware Manual
57mm BL060 Speed Torque Curve
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BD5/10 Drive Hardware Manual
0.300
0.400
0.500
0.600
0.700
rque(N‐m)
BL120‐H03‐H
24VDC
peak
continuous
0.000
0.100
0.200
0 1000 2000 3000 4000 5000 6000
T
o
Speed(RPM)
0.40
0.60
0.80
1.00
rque(N‐m)
BL180‐H04‐H
48VDC
peak
continuous
0.00
0.20
0 1000 2000 3000 4000 5000 6000
To
Speed(RPM)
57mm BL120 Speed Torque Curve
920-0065D
2/14/2014
57mm BL180 Speed Torque Curve
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920-0065D
0.3
0.4
0.5
0.6
rque(N‐m)
BL100‐H03‐I
24VDC
peak
continuous
0
0.1
0.2
0 1000 2000 3000 4000 5000
To
Speed(RPM)
0.6
0.8
1
1.2
rque(N‐m)
BL200‐H04‐I
48VDC
peak
continuous
0
0.2
0.4
0 1000 2000 3000 4000 5000
To
Speed(RPM)
2/14/2014
80mm BL100 Speed Torque Curve
BD5/10 Drive Hardware Manual
80mm BL200 Speed Torque Curve
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BD5/10 Drive Hardware Manual
0.60
0.80
1.00
1.20
1.40
1.60
rque(N‐m)
BL300‐H04‐I
48VDC
peak
continuous
0.00
0.20
0.40
0 1000 2000 3000 4000 5000
To
Speed(RPM)
80mm BL300 Speed Torque Curve
920-0065D
2/14/2014
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920-0065D
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BD5/10 Drive Mechanical Outline
30
BD5/10 Drive Hardware Manual
65
Dimensions are in millimeters
100
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920-0065D
BD5/10 Drive Hardware Manual
Technical Specications - Drive
POWER AMPLIFIER:
AMPLIFIER TYPE Triple half bridge, 4 quadrant
CURRENT CONTROL 4 state PWM at 10 kHz
OUTPUT CURRENT BD5/10-G1-AH: 1.75Arms cont, 3.5Arms peak (5 seconds max)
BD5/10-G2-AH: 3.6Arms cont, 7.2Arms peak (5 seconds max)
BD5/10-G3-AH: 6.25Arms cont, 12.5Arms peak (5 seconds max)
BD5-H2-AH 3.2Arms cont, 6.4Arms peak (5 seconds max)
BD10-H4-AH 6.9Arms cont, 13.8Arms peak (5 seconds max)
BD10-H5-AH 4.5Arms cont, 9.0Arms peak (5 seconds max)
BD5-I6-AH 5.0Arms cont, 10.0Arms peak (5 seconds max)
BD10-I7-AH 10.0Arms cont, 20.0Arms peak (5 seconds max)
BD10-I8-AH: 7.5Arms cont, 15Arms peak (5 seconds max)
POWER SUPPLY External 12 - 48 VDC power supply required
Under-voltage alarm: 8.5 VDC
Over-voltage shutdown: 62 VDC
PROTECTION Over-voltage, under-voltage, over-temp, motor/wiring shorts (phase-to-
phase, phase-to-ground)
CONTROLLER:
MODE OF OPERATION Velocity control. Speed can be selected by digital input from on-board
potentiometer, external analog signal, or 7 preset speeds. Accel/decel
rate set by on-board potentiometer
DIGITAL INPUTS Eight inputs, 5-24V, bidirectional (can be driven by sinking or sourcing
signals) 2 kHz max freq response. Common terminal INCOM can be
connected to an external power supply (5 to 24VDC) , or internally connected to 5V or GND (selected by internal DIP switches)
CW/CCW: selects direction of motor sha rotation
STP: commands motor to stop quickly using electromagnetic braking
EN/RE: applied/removes power from motor windings
M0, M1, M2: selects one of seven preset speeds
STMD: selects which mode of stopping is used
SPST: selects whether speed is set by on-board pot or external analog
signal
DIGITAL OUTPUTS Two. 30V max, 80mA max, open collector, open emier.
FLT is a dedicated fault output.
SPO: closes when motor is within 200 rpm of commanded speed
ANALOG INPUT AIN referenced to AGND and 5V. Range = 0 to 5 VDC. Resolution = 12
bits. 5V = 4500 rpm
COMMUNICATION INTERFACE RS-232 (for factory conguration only)
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920-0065D
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APPROVALS:
AGENCY APPROVALS RoHS
CE PENDING
PHYSICAL:
OP ER ATIN G T E M PE R ATU RE 0 to 100°C (32 to 212°F) Internal temperature of the electronics section
AMBIENT TEMPERATURE 0 to 40°C (32 to 104°F) When mounted to a suitable heatsink
HUMIDITY 90% max, non-condensing
MASS 6.0 oz (170 g)
Technical Specications - Motors
BD5/10 Drive Hardware Manual
MODEL Power Rated
Volta ge
W cont VDC A cont A
BL030-H03-G 30 24 1.75 3.5 0.065 0.13 38.8 320 37.3 6
BL060-H03-G 60 24 3.6 7.2 0.13 0.26 72 550 37.3 6
BL090-H03-G 90 24 6.25 12.5 0.225 0.45 114 830 37.3 6
BL060-H03-H 60 24 3.2 6.4 0.145 0.30 160 650 41.6 8
BL120-H03-H 120 24 6.9 13.8 0.29 0.60 293 1250 40.5 8
BL180-H04-H 180 48 4.5 9 0.48 0.96 471 1850 87.1 8
BL100-H03-I 100 24 5 10 0.24 0.48 380 900 46.5 8
BL200-H04-I 200 48 5.06 10.12 0.48 0.96 740 1560 95 8
BL300-H04-I 300 48 7.5 15.0 0.72 1.44 1080 2560 94.9 8
Specs common to all motors
Rated speed 4000 rpm
Max speed 42mm and 57mm 5000 rpm, 80mm 4500rpm
Phases: 3
Insulation class E
Ingress protection: IP40
Feedback: hall devices (3)
Rated Current
peak
Rated Torque Rotor
Inertia
N-m
cont
N-m
peak
g-cm2g mNm/A
Mass Torque
Constant
Poles
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920-0065D
5V
HB
HA
GND
HC
CN3
U
V
W
CN2
BD5/10 Drive Hardware Manual
2/14/2014
Mating Connectors and Accessories
Mating Connectors
I/O: Housing: JST PUDP-18V-S. Crimp contacts: SPUD-001T-P0.5. Flying lead cable included with drive.
Power supply: PCD ELFP0221G (Phoenix Contact 1757019), included with drive.
Motor: Molex 39-01-2060 housing with Molex 39-00-0039 pins, included with motor.
Hall Signals: Molex 43025-0600 housing with Molex 43030-0001 pins, included with motor.
Accessories
Motor Extention Cable, 1 meter: 3004-272-1M
Motor Extension Cable, 3 meters: 3004-272-3M
Regeneration Clamp: RC-050.
Model PSP-600-48 : We recommend a 600 wa 48 VDC power supply for use where 200 wa or 300 wa
motors are used to their full capability or where many drives will be connected to one power supply.
Connector Diagrams
SPST
EN/RE
STMD
CW/CCW
17
M2
15
M1
13
M0
11
STP
9
7
5
3
1
5V
I/O Connector
CN4
18
16
14
12
10
8
6
4
2
INCOM
AGND
AIN
5V
SPO
-
SPO+
-
FLT
FLT+
GND
Motor Connectors
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LED Error Codes
e BD drive includes red and green LEDs to indicate status. When the motor is enabled, the green LED
ashes slowly. When the green LED is solid, the motor is disabled. Conditions and errors are indicated by
combinations of red and green “ashes” as follows:
Code Condition
solid green no alarm, motor disabled
flashing green no alarm, motor enabled
3 red, 1 green (fault) drive over temp
3 red, 2 green (fault) bad internal voltage
4 red, 1 green (fault) supply voltage high
4 red, 2 green (warning) supply voltage low
5 red, 1 green (fault) over current
6 red, 1 green (fault) open motor phase
5 red, 2 green (warning) overload
7 red, 1 green (warning) communication error
6 red, 2 green (fault) bad Hall signal
7 red, 2 green (warning) save failed
BD5/10 Drive Hardware Manual
Contacting Applied Motion Products
Corporate Headquarters
404 Westridge Drive
Watsonville, CA 95076
(831) 761-6555
fax (831) 761-6544
web: www.applied-motion.com
support@applied-motion.com
36
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