Appleton Kwiko, CROUSE-HINDS Chico Instruction Sheet

500395-1
DAMMING AND POURING :
AFTER POURING SEALING CEMENT
DRAIN
HOLE
CORE
WASHER
(PROVIDED)
FIBER FILLER
FIBER FILLER
ECDB DRAIN/ BREATHER
SEALING
COMPOUND
READY FOR USE
EYD AND EYDM SERIES 1/2" TO 1"
INSTRUCTION SHEET
INSTRUCTION FOR UNILET SEALING FITTINGS APPROVED FOR USE
®
WITH: APPLETON Kwiko
®
CROUSE-HINDS Chico
Appleton sealing unilets are UL listed for use in hazardous locations with Appleton Kwiko A compound or Crouse Hinds Chico A compound only. These compounds, when properly mixed and poured, hardens into a dense and strong mass which is insoluble in water, is not attacked by petroleum products and is not softened by heat.
The following sealing fitting series are UL listed for use with Appleton Kwiko A or Chico A sealing compounds: EYF, EYF-AL, EYM, EYM-AL, EYDM, EYDM-AL, EYD, EYS, EYSF, EYSF-AL, EYSM, EYSM-AL, ESUF, ESUM
A SEALING CEMENT
A AND
Fai lure to follo w saf ety instr ucti o ns may caus e i g n ition of haza r d o us atmosphe re resulting in serious personal injury and / or property damage.
Mi ner al Fib er Filler "Asbestos Free"
"A s b e s t o s Fr e e " S eali n g C e m e n t . B e sure to read the mi xi ng ins tr uc­tions on Sealing cement can.
STEP 3.
MIxing: Prepare sealing compound using a completely
clean mixing vessel in each batch. Shake the sealing cement thoroughly in all directions. Mix sealing cement with correct proportion of clean water as noted below.
APPLETON Kwiko A and CROUSE -HINDS Chico A CEMENT. Add one (1) part water to two (2) parts cement
by volume. Use cold water, warm water increases setting speed. Add water and stir immediately and thoroughly.
• DO NOT mix more than can be poured in 15 minutes after adding water.
These cements are NOT INSULATING COMPOUNDS and MUST NOT be used for such purposes.
WARNING:
STEP 1.
Install unilet and pull conductors through.
Remove plug(s) from sealing fitting and use fiber filler to make dam (s) in hub(s).
STEP 2.
DAMMING: Separate each conductor and
pack fiber filler tightly into hub(s) behind conductors and around each conductor.
These conductors must not touch each other nor the sealing fitting wall.
Clean fiber shreds away from walls or conductors to prevent them from causing flame and / or leakage of gases. Finished dam must be flush with conduit hub bushing.
CAUTION Refer to Table 1 to determine the maximum number and size of con­ductors allowed in a seal. (Page 4)
CAUTION: TEMPERATURE/CURE TIME
APPLETON Kwiko A and CROUSE-HINDS Chico A CEMENT
FOR GROUPS C AND D APPLICATIONS: Sealing com-
pound to be mixed ONLY at temperatures above 35º F (1.7º C) and ONLY poured into fittings that have been brought to a temperature above 35º F (1.7º C). Seals must NOT be
exposed to temperatures below 35º F (1.7º C) for a least 8 hours.   Compound  must be  allowed  8  hours  to cure  to  full
strength before energizing system.
FOR GROUPS A AND B APPLICATIONS: Sealing com­pound to be mixed ONLY at temperatures above 40º F (4.4º C) and ONLY poured into fittings that have been brought to a temperature above 40º F (4.4º C). Seals must NOT be exposed to temperatures below 40º F (4.4º C) for a least 72 hours. Compound must be allowed 72 hours to cure to full strength before energizing system.
STEP 4
VERTICAL CONDUIT RUN. Pour sealing cement mixture into
the small pipe opening until the cement is level with the last thread of the opening. Replace and tighten small pipe plug.
HORIZONTAL CONDUIT RUN. Pour sealing cement mixture into the unilet through the large opening until two (2) to three (3) threads are covered with the cement.
Replace and tighten in sequence the large pipe plug or cover the small pipe plug into the unilet and the small pipe plug into the cover.
Damming and Pouring:
SEALING
VERTICAL CONDUIT
SEALING COMPOUND
FIBER FILLER
FIBER FILLER
HORIZONTAL CONDUIT
COMPOUND
Rev. "H " 07/01/09
SEALING UNILETS, EXPLOSION-PROOF, DUST-IGNITION-PROOF
FIBER FILLER
HORIZONTAL CONDUIT
SEALING COMPOUND
AFTER POURING SEALING CEMENT
DRAIN
HOLE
CORE
WASHER
(PROVIDED)
FIBER FILLER
FIBER FILLER
ECDB DRAIN/ BREATHER
SEALING
COMPOUND
EYSF AND EYSM SERIES 1/2" TO 4"
EYS 1/2" TO 1"
EYD SERIES 1-1/4" TO 4"
EYDM SERIES 1-1/4" TO 4"
READY FOR USE
EYD AND EYDM SERIES 1/2" TO 1"
SEALING COMPOUND
DRAIN TUBE
FIBER FILLER
FIBER FILLER
ECDB DRAIN/ BREATHER
SEALING
COMPOUND
EYD SERIES 1-1/4" TO 4"
EYDM SERIES 1-1/4" TO 4"
READY FOR USE
SEALING COMPOUND
FIBER FILLER
DRAIN TUBE
FOR USE IN VERTICAL CONDUIT RUNS.
EYSF AND EYSM SERIES 1/2" TO 4"
EYS 1/2" TO 1
1. Install Unilet and pull conductors through.
2. Remove the large pipe plug. Tighten the small pipe plug on
side of 3" and 4" Unilet sizes.
3. Dam the lower hub opening with Fiber Filler. (Page 1, Steps 1 & 2)
4. Mix sealing cement with the correct proportion of water per instructions provided with the cement. (Page 1, Step 3).
5. Pour Sealing Cement mixture into the Unilet opening until the cement is level with the last thread.
6. Replace and tighten pipe plug.
"
SEALING COMPOUND
FIBER FILLER
EYD SERIES 1-1/4" TO 4"
EYDM SERIES 1-1/4" TO 4"
1. Install Unilet and pull conductors through.
2. Remove the large threaded cover from the Unilet.
3. Dam the lower hub opening with fiber filler. (Page 1, Step 2).
4. Replace the large threaded cover so that the threaded hole
is facing downward.
5. Insert the tube and wire drain core into the opening of the large threaded cover so that the end being inserted will be above the compound in a completed seal. (See illustration above).
6. Be sure that the tube and wire drain core do not touch any of the conductors, Otherwise, this will expose the conductors in the completed and hardened seal. (See illustration above).
7. Mix Sealing Cement with the correct proportion of water per instructions provided with the cement. (Page 1, Step 3).
8. Pour Sealing Cement mixture into the Unilet through the opening located above the large cover until the last thread is covered with cement.
9. After cement has cured, (See page 1, "Caution: Temperature
/ Cure Time") pull out the old tube and wire drain core and discard.
10. Thread the small pipe plug into this opening and tighten .
11. Thread ECDB drain-breather fitting into large cover
threaded hole and tighten secure.
Page 2 500395-1 Rev. "H " 07/01/09
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