654028-001
INSTRUCTION SHEET
INSTALLATION AND MAINTENANCE INSTRUCTIONS
CODE•MASTER 2™ AND CODE•MASTER 2™ FLOOD LUMINAIRE
Read carefully before attempting to install fi xture.
Class I, Div. 1 and 2,
Groups C, D
Class II, Div. 1
Groups E,F, G
Class II, Div. 2
Groups F, G
Class III
UL 1598A, 844
Suitable for Use in Wet Locations
U.S. Pat. 3,170,750
Pat Can 1968
Code•Master 2™ and Code•Master 2™ Flood Factory Sealed Fixtures: Explosion-Proof,
Dust-Ignition-Proof; 50W-400W
High Pressure Sodium: High Power Factor (Min.P.F. 90%), Metal Halide and Mercury Vapor: Constant Wattage
(Min P.F. 90%), Pulse Start Metal Halide: Super CWA (Min. P.F. 90%).
Applications
• Ideal for use in chemical and petrochemical plants
such as manufacturers of plastics, paints and thinners in refi neries, and in other process areas where
ignitable vapors, dust, moisture and corrosive elements may be present.
• Suitable for use in wet locations.
Features
• Fixtures operate safely in high ambient temperatures. For example, in Class I areas the 150W
HPS fi xture operates at a maximum temperature of
120˚C in a 65˚C ambient (100˚C temperature in a
40˚C ambient). See page 4 for specifi c ratings.
• Arrangement of heat-producing components results
in more effi cient heat dissipation for cooler fi xture
operations.
• Patented “wireless” design. Threading of fi xture unit
onto mounting hood makes electrical connection.
Only wiring required is attaching two wires to connection block in mounting hood.
• Connection block is easily wired: (a) loosen two
screws. (b) make wire connections (c) re-position
connection block.
• Safe, easy servicing without disconnecting any wiring. “Wireless” fi xture unit easily threads off mount-
ing hood for convenient servicing or for immediate
replacement with a “stand-by” unit.
• Acme double lead threads speed installation and
fi xture removal from mounting hood-only half as
many turns are required as for single lead threads.
EGS Electrical Group • 800-621-1506 • www.appletonelec.com Rev. E 09/27/04 Page 1
DIMENSIONS:
PENDANT
CEILING
BRACKET
25û STANCHION
Classifi ed Area Suitability of Code•Master 2™ Series HID Fixtures (Suitability includes use of refl ector.)
Class I, Div. 1 & 2 With † Class II, Div. 1 & 2
Globe or with Globe & Refl ector With Globe or with
UL/NEC Temp. Ident. No. Globe & Refl ector
Nameplate Marking
UL/NEC Temp. Ident. No.
Lamp Lamps Supply Ambient Code•Master Code•Master Nameplate
Type Watts Wire ˚C Temp ˚C 2 Flood Groups Marking Groups
50 60 40 T5 T5 C,D T4 E,F,G
50 75 55 T4A — C,D — —
50 85 65 T4A — C,D — —
70 60 40 T5 T5 C,D T4 E,F,G
70 75 55 T4A — C,D — —
70 85 65 T4A — C,D — —
High 100 60 40 T5 T5 C,D T4 E,F,G
Pressure 100 75 55 T4A — C,D — —
Sodium 100 85 65 T4A — C,D — —
150 60 40 T5 T5 C,D T3A E,F
150 75 55 T4A — C,D — —
150 85 65 T4A — C,D — —
250 75 40 T3C T4 C,D — —
250 85 55 T3C — C,D — —
400 85 40 T3C T3A C,D — —
175 75 40 T4 T3B C,D T3C E,F,G
Metal Halide 250 75 40 T4 T3B C,D T3A E,F
400 75 40 T3C T3 C,D — —
100 75 40 T3C T3A C,D T3B E,F,G
Mercury
Vapor
175 75 40 T3C T3A C,D T3A E,F
250 75 40 T3C T3A C,D T3 E,F
400 85 40 T3A T2D C,D — —
175 75 40 T4 T3B C,D T3C E,F,G
Pulse Start
Metal Halide
250 75 40 T4 T3B C,D T3A E,F
320 75 40 T3C T3 C,D — —
350 75 40 T3C T3 C,D — —
400 75 40 T3C T3 C,D — —
NOTE: The maximum operating temperature of the fi xture must not exceed the ignition temperature of the gas, vapor or
dust to be encountered per NEC 500-2(c). For ignition temperatures, see Cat. Sec. F1.
Applies to Code•Master 2 Only.
“T” Numbers Represent the Maximum Surface Temperature for Class I, Div. 1 Locations and
Maximum Surface Temperature Under Dust Blanket for Class II, Div. 1 Locations.
“T”
Number
T1 350 325 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6
Temp.
Range
(˚C) 351-450 326-350 301-325 281-300 261-280 231-260 216-230 201-215 181-200 166-180 161-165 136-160 121-135 101-120 86-100 85
Type
Refl ector A B C
Dimensions In Inches
Standard Dome 11.2 5.9 18.7
Deep Dome 10.56 7.0 17.5
Pendant Ceiling Bracket 25° Stanchion
A B C A B C A B C A B C
Dimensions In inches
50-250W* 21.5 20.5 12.0 21.61 20.61 12.0 21.86 20.86 17.5 19.5 18.7 16.0
250-400W 24.5 23.5 12.0 24.36 23.36 12.0 24.61 23.61 17.5 22.2 21.2 17.5
*50, 70, 100 and 150W HPS; 175 and 250W MH; and 100, 175 and 250W MV; 250 and 400W HPS and 400W MH and MV and 175, 250,
320, 350, 400W PSMH.
Page 2 654028-001 Rev. E 09/27/04
EGS Electrical Group • 800-621-1506 • www.appletonelec.com
INSTALLATION AND MAINTENANCE INSTRUCTIONS
CODE•MASTER 2™ LUMINAIRE
Read carefully before attempting to install fi xture
VERIFY that the supply line voltage and fi xture nameplate voltage are com-
patible. (If more than one ballast voltage is listed on nameplate, fi xture con-
tains a multi-tap ballast requiring one internal connection. (See below.)
VERIFY that the fi xture operating temperature marked on nameplate
complies with temperature restrictions of hazardous area.
USE supply wire rated for ambient temperature to be encountered. See
nameplate.
INSTALLATION OF MOUNTING ACCESSORIES:
PENDANT HOOD
Remove connection block from hood by loosening two mounting screws.
Thread hood onto conduit and tighten locking set screw. Connect the
ground wire to the green screw provided in hood. Connect supply wires
to connection block. Replace connection block into mounting hood and
tighten securely.
STANCHION ARM
Remove connection block. Thread stanchion onto conduit and tighten locking set screw. Connect electrically as described under pendant hood.
WALL BRACKET AND CEILING BOX
Install wall bracket or ceiling box on support surface with four bolts through
four external mounting holes. Remove connection block and connect
electrically as described under pendant hood.
INSTALLATION OF FIXTURE
Single voltage fi xtures are completely wired, needing no additional fi eld
wiring. Fixtures with multi-tap ballasts (more that one ballast voltage listed
on nameplate) need to have one ballast primary lead connected to fi xture
lead.
REMOVING GLOBE-RING ASSEMBLY
Loosen round head locking screw in globe ring until screw clears pry bars
in ballast housing. Unthread globe-ring assembly (Do not hold glass globe
to unthread globe-ring assembly as this might loosen globe locking ring.
Should the globe locking ring be accidentally loosened it must be retightened. Loosen set screw in globe locking ring and tighten the locking ring,
then retighten the set screw.) A screwdriver inserted through slot in ring
and operated against pry bars in housing will assist in removing globe-ring
assembly.
WIRING MULTI-TAP BALLAST
Loosen the three screws securing the socket support plate, remove plate
and set aside (enough slack in the wires is provided). Locate fi xture lead
marked “Line” and connect to ballast voltage lead corresponding to supply voltage. All other ballast voltage leads must remain capped. Replace
socket support plate and tighten the three screws.
HOUSING
GLOBE RING
SET SCREW
LOCKING RING
SCREWS FOR
REFLECTOR
AND GUARD
PENDANT HOOD
LOCKING
SET SCREWS
CONNECTION
ROUND
HEAD
SCREW
GLOBE
BLOCK
CEILING BOX
LOCKING
SET SCREWS
STANCHION
ARM
LOCKING
SET SCREWS
Thread globe-ring assembly
SCREWS FOR
REFLECTOR
AND GUARD
ROUND HEAD
SCREW
EGS Electrical Group • 800-621-1506 • www.appletonelec.com
SET
SCREW
GLOBE
LOCKING
RING
WALL BRACKET
LOCKING
SET SCREW
654028-001 Rev. E 09/27/04 Page 3
INSTALLING LAMP AND CLOSING FIXTURE
Check lamp type and wattage against fi xture nameplate,
then install lamp and tighten to achieve suffi cient torque
to fully depress socket center contact. Rethread globe-ring
assembly into housing until hand tight and lock in place by
driving locking screw to engage pry bar.
GLOBE-RING ASSEMBLY TIGHTENING INSTRUCTIONS
The globe-ring assembly must be tightened to compress
gasket to insure watertightness. Thread globe-ring assembly
by hand until gasket makes contact with housing, then rotate
additionally past three notches or for 2 inches of travel. To
assist in rotating globe-ring assembly, use two screwdrivers
inserted through slots on opposite sides of ring and operated
against pry bars in housing.
INSTALLING FIXTURE ON MOUNTING ACCESSORY
Install assembled fi xture by threading into mounting acces-
sory, the electrical contacts will automatically engage. Insure
that fi xture is tightly threaded, then tighten locking set screw
in bottom of mounting accessory.
INSTALLATION OF REFLECTOR AND GUARD
Refl ectors and guards are provided with keyhole slots. To
install, loosen three screws in the globe ring and assemble
refl ectors or guards. Tighten the three screws. When an
angle refl ector is used, orient refl ector to direct the main light
beam near desired direction. Fine tune by rotating globe
ring assembly after loosening round head locking screw.
Retighten locking screw.
RELAMPING
CAUTION: DISCONNECT THE FIXTURE FROM SUPPLY CIRCUIT BEFORE OPENING TO SERVICE. KEEP
TIGHTLY CLOSED WHEN IN OPERATION.
To relamp, after disconnecting power, open fi xture as
described under “Removing globe-ring assembly.” Remove
old lamp and install new as described under “Installing lamp
and Closing Fixture.”
GLOBE-RING
ASSEMBLY
HOUSING
GASKET SILICONE
RUBBER
GLOBE RING
LOCKING RING
GLOBE
Rotate additionally past
three notches
or for 2 inches
of travel
WIRING DIAGRAMS
TERMINAL BLOCK
HPS and PSMH MULT-TAP
TERMINAL BLOCK
HPS and PSMH 480 VOLT
TERMINAL BLOCK
TERMINAL BLOCK
M.V. & M.H. MULTI-TAP
TERMINAL BLOCK
M.V. & M.H. 480 VOLT
Page 4
654028-001 Rev. E 09/27/04
EGS Electrical Group • 800-621-1506 • www.appletonelec.com
Loading...