Apollo Conbraco RPLF4A Service manual

INSTALLATION, OPERATION, & MAINTENANCE MANUAL
Item # Description
T2 Inlet NPT Ball Valve w/ “T”
Handle (Standard)
T4 Inlet Union Ball Valve w/ “T”
Handle (Option)
T2 Inlet NPT Ball Valve w/
Lever Handle (Standard)
T4 Inlet Union Ball Valve with
34
35
Lever Handle (Option)
T2 Inlet NPT Ball Valve with Locking “T” Handle (Option)
T4 Inlet Union Ball Valve with
Locking “T” Handle (Option)
T2 Inlet NPT Ball Valve with
Locking Lever Handle (Option)
T4 Inlet Ball Union Valve with
Locking Lever Handle (Option)
T2 Outlet NPT Ball Valve with “T”
Handle (Standard)
T4 Outlet Union Ball Valve with
“T” Handle (Option)
T2 Outlet NPT Ball Valve with
Lever Handle (Standard)
T4 Outlet Union Ball Valve with
Lever Handle (Option)
T2 Outlet NPT Ball Valve with
Locking “T” Handle (Option)
T4 Outlet Union Ball Valve with
Locking “T” Handle (Option)
T2 Outlet NPT Ball Valve with
Locking Lever Handle (Option)
T4 Outlet Union Ball Valve with
Locking Lever Handle (Option)
Inlet and Outlet Shut-O Valves
Std. or
LF
81 Mtl
LF 77BLF-103-85 77BLF-104-83 77BLF-105-83
81 Mtl 77B-303-85 77B-304-83 77B-305-83
LF 77BLF-303-85 77BLF-304-83 77BLF-305-83
81 Mtl
LF 77BLF-106-84 77BLF-107-84 77BLF-108-84
81 Mtl
LF 77BLF-306-84 77BLF-307-84 77BLF-308-84
81 Mtl
LF 77BLF-104-91 77BLF-105-91
81 Mtl 77B-304-91 77B-305-91
LF 77BLF-304-91 77BLF-305-91
81 Mtl
LF 77BLF-106-86 77BLF-107-86 77BLF-108-86
81 Mtl
LF 77BLF-306-86 77BLF-307-86 77BLF-308-86
81 Mtl
LF 77CLF-103-85 77CLF-104-83 77CLF-105-83
81 Mtl 77C-303-85 77C-304-83 77C-305-83
LF 77CLF-303-85 77CLF-304-83 77C-305-83
81 Mtl
LF 77CLF-106-84 77CLF-107-84 77CLF-108-84
81 Mtl
LF 77CLF-306-84 77CLF-307-84 77CLF-308-84
81 Mtl
LF 77CLF-104-91 77CLF-105-91
81 Mtl 77C-304-91 77C-305-91
LF 77CLF-304-91 77CLF-305-91
81 Mtl
LF 77CLF-106-86 77CLF-107-86 77CLF-108-86
81 Mtl
LF 77CLF-306-86 77CLF-307-86 77CLF-308-86
Qty.
1
1
1/2” 3/4” 1” 1-1/4” 1-1/2” 2”
77B-103-85 77B-104-83 77B-105-83
Not Available
Not Available
77B-104-91 77B-105-91
Not Available
Not Available
Not Available
77C-103-A4 77C-104-83 77C-105-83
Not Available
Not Available
77C-104-91 77C-105-91
Not Available
Not Available
Not Available
Not Available
Not Available
77B-106-84 77B-107-84 77B-108-84
77B-306-84 77B-307-84 77B-308-84
Not Available
Not Available
77B-106-86 77B-107-86 77B-108-86
77B-306-86 77B-307-86 77B-308-86
Not Available
Not Available
77C-106-84 77C-107-84 77C-108-84
77C-306-84 77C-307-84 77C-308-84
Not Available
Not Available
77C-106-86 77C-107-86 77C-108-86
77C-306-86 77C-307-86 77C-308-86
Replacement Handles for Ball Valve Shut-O Valves (T2 & T4 options)
“T” Handle
Lever Handle Not Available W-9366-00
Locking “T” Not Available W-2394-00 Not Available
Locking Lever Not Available W-9686-00
All
W-9732-00 W-9864-00 W-9734-00
Stainless steel handles are standard on all Apollo® backow devices.
12
www.apollovalves.com Customer Service (704) 841-6000
BFMM RP4A SBF
REPAIR KITS RP4A & RPLF4A 1/2” – 2”
Check Module Rubber Kit (One kit repairs one check)
(Universal, for standard & lead free valves)
Repair Kit Model Number RK4A12CMR RK4A34CMR RK4A1CMR RK4A112CMR RK4A2CMR
Item # Ordering Number 4A-003-01 4A-004-01 4A-005-01 4A-007-01 4A-008-01
not Shown O-Ring Lubricant I-9016-00
11 Check Module Seat Disc 2 D-4771-00 D-4743-00 D-4770-00 D-4853-00 D-4873-00
7 Check Module O-Ring 2 D-4880-00 D-4744-00 D-4882-00 D-4884-00 D-4885-00
6 Cap O-Ring 2 D-4881-00 D-4812-00 D-4884-00 D-4885-00 D-4888-00
RP First Check Complete Kit (One kit repairs one check)
(Universal, for standard & lead free valves)
Repair Kit Model Number RK4A12RPCMC RK4A34RPCMC RK4A1RPCMC RK4A112RPCMC RK4A2RPCMC
Item # Ordering Number 4A-003-03 4A-004-03 4A-005-03 4A-007-03 4A-008-03
not Shown O-Ring Lubricant I-9016-00
14 Check Module S-Assy 1 W-9207-05 W-9208-05 W-9209-05 W-9210-05 W-9211-05
7 Check Module O-Ring 1 D-4880-00 D-4744-00 D-4882-00 D-4884-00 D-4885-00
6 Cap O-Ring 1 D-4881-00 D-4812-00 D-4884-00 D-4885-00 D-4888-00
RP Second Check Complete Kit (One kit repairs one check)
(Universal, for standard & lead free valves)
Repair Kit Model Number RK4A12CMC RK4A34CMC RK4A1CMC RK4A112CMC RK4A2CMC
Item # Ordering Number 4A-003-02 4A-004-02 4A-005-02 4A-007-02 4A-008-02
not Shown O-Ring Lubricant I-9016-00
15 Check Module S-Assy 1 W-9075-05 W-9003-05 W-9074-05 W-9159-05 W-9204-05
7 Check Module O-Ring 1 D-4880-00 D-4744-00 D-4882-00 D-4884-00 D-4885-00
6 Cap O-Ring (for DC/RP) 1 D-4881-00 D-4812-00 D-4884-00 D-4885-00 D-4888-00
extra part(s) Bonnet O-Ring (for PVB) 1 D-4812-00 D-4883-00 D-4887-00 D-4858-00
QTY
QTY
QTY
1/2” 3/4” 1” 1-1/4” – 1-1/2” 2”
1/2” 3/4” 1” 1-1/4” – 1-1/2” 2”
1/2” 3/4” 1” 1-1/4” – 1-1/2” 2”
Size
Size
Size
RP Relief Valve Rubber Kit
(Universal, for standard & lead free valves)
Repair Kit Model Number RK4A1RVR RK4A112RVR RK4A2RVR
Item # Ordering Number 4A-005-04 4A-007-04 4A-008-04
not Shown O-Ring Lubricant I-9016-00
10 RV Diaphragm 1 D-2632-00 D-2505-00 D-4909-00
13 RV Bushing Face O-Ring 1 D-4893-00 D-4744-00 D-4904-00
11 RV Seat O-Ring 1 D-4892-00 D-4910-00 D-4903-00
29 RV Stem O-Ring 1 D4891-00 D-4927-00 D-4902-00
31 RV Seat Disc 1 D-4833-00 D-4911-00 D-4912-00
Customer Service (704) 841-6000 www.apollovalves.com
QTY
1/2” 3/4” 1” 1-1/4” – 1-1/2” 2”
Size
13
INSTALLATION, OPERATION, & MAINTENANCE MANUAL
Repair Kits RP4A & RPLF4A 1/2” – 2” (continued)
RP Relief Valve Complete Kit
(Universal, for standard & lead free valves)
Repair Kit Model Number RK4A1RVC RK4A112RVC RK4A2RVC
Item # Ordering Number 4A-005-05 4A-007-05 4A-008-05
not Shown O-Ring Lubricant I-9016-00
10 RV Diaphragm 1 D-2632-00 D-2505-00 D-4909-00
13 RV Bushing Face O-Ring 1 D-4893-00 D-4744-00 D-4904-00
11 RV Seat O-Ring 1 D-4892-00 D-4910-00 D-4903-00
16 RV S-Assy 1 W-9586-05 W-9587-05 W-9588-05
12 RV Seat 1 L-7894-00 L-8038-00 L-8039-00
QTY
1/2” 3/4” 1” 1-1/4” – 1-1/2” 2”
Size
RP Total Rubber Kit (Replace all rubber parts in ONE RP valve)
(Universal, for standard & lead free valves)
Repair Kit Model Number RK4A12RPR RK4A34RPR RK4A1RPR RK4A112RPR RK4A2RPR
Item # Ordering Number 4A-003-09 4A-004-09 4A-005-09 4A-007-09 4A-008-09
not Shown O-Ring Lubricant I-9016-00
20 Check Module Seat Disc 2 D-4771-00 D-4743-00 D-4770-00 D-4853-00 D-4873-00
7 Check Module O-Ring 2 D-4880-00 D-4744-00 D-4882-00 D-4884-00 D-4885-00
6 Cap O-Ring 2 D-4881-00 D-4812-00 D-4884-00 D-4885-00 D-4888-00
10 RV Diaphragm 1 D-2632-00 D-2505-00 D-4909-00
13 RV Bushing Face O-Ring 1 D-4893-00 D-4744-00 D-4904-00
11 RV Seat O-Ring 1 D-4892-00 D-4910-00 D-4903-00
29 RV Stem O-Ring 1 D-4891-00 D-4927-00 D-4902-00
31 RV Seat Disc 1 D-4833-00 D-4911-00 D-4912-00
RP Complete Internals Kit (One kit repairs ONE RP valve)
(Universal, for standard & lead free valves)
Repair Kit Model Number RK4A12TRP RK4A34TRP RK4A1TRP RK4A112TRP RK4A2TRP
Item # Ordering Number 4A-003-10 4A-004-10 4A-005-10 4A-007-10 4A-008-10
not Shown O-Ring Lubricant I-9016-00
14 1st Check Module S-Assy 1 W-9207-05 W-9208-05 W-9209-05 W-9210-05 W-9211-05
15 2nd Check Module S-Assy 1 W-9075-05 W-9003-05 W-9074-05 W-9159-05 W-9204-05
7 Check Module O-Ring 2 D-4880-00 D-4744-00 D-4882-00 D-4884-00 D-4885-00
6 Cap O-Ring 2 D-4881-00 D-4812-00 D-4884-00 D-4885-00 D-4888-00
10 RV Diaphragm 1 D-2632-00 D-2505-00 D-4909-00
13 RV Bushing Face O-Ring 1 D-4893-00 D-4744-00 D-4904-00
11 RV Seat O-Ring 1 D-4892-00 D-4910-00 D-4903-00
16 RV S-Assy 1 W-9586-05 W-9587-05 W-9588-05
12 RV Seat 1 L-7894-00 L-8038-00 L-8039-00
QTY
QTY
1/2” 3/4” 1” 1-1/4” – 1-1/2” 2”
1/2” 3/4” 1” 1-1/4” – 1-1/2” 2”
Size
Size
14
www.apollovalves.com Customer Service (704) 841-6000
INSTALLATION, OPERATION, & MAINTENANCE MANUAL
PARTS LIST 1/2” - 2”
Figure 4
10
www.apollovalves.com Customer Service (704) 841-6000
BFMM RP4A SBF
RP4A and RPLF4A Parts List
Item # Description
1 Body All 1 Consult Factory 2 Label Plate All 1 Consult Factory
3 Label Plate Tacks All 2 I-2614-00
4
4a
5
6 Cap O-Ring All 2 D-4881-00 D-4812-00 D-4884-00 D-4885-00 D-4888-00
7 Check Module O-Ring All 2 D-4880-00 D-4744-00 D-4882-00 D-4884-00 D-4885-00
8 RV Cover Bolts All (QTY ) B-1793-00 (4) B-1751-00 (6) B-1751-00 (7)
9
10 RV Diaphragm All 1 D-2632-00 D-2505-00 D-4909-00
11 RV Seat O-Ring All 1 D-4892-00 D-4910-00 D-4903-00
12 RV Seat All 1 L-7894-00 L-8038-00 L-8039-00
13 RV Bushing Face O-Ring All 1 D-4893-00 D-4744-00 D-4904-00
14 1st Chk S-Assy (see below) All 1 W-9207-05 W-9208-05 W-9209-05 W-9210-05 W-9211-05
15 2nd Chk S-Assy (see below) All 1 W-9075-05 W-9003-05 W-9074-05 W-9159-05 W-9204-05
16
Test Cock M x F (81 metal) Std
Test Cock M x F (Lead Free) LF 78LF-290-01 (Optional) 78LF-291-01 (Standard)
Test Cock SAE (81 metal) Std 78-292-01 (Standard) 78-293-01 (Optional)
Test Cock SAE (Lead Free) LF 78LF-292-01 (Standard) 78LF-293-01 (Optional)
Cap (81 metal) Std
Cap (Lead Free) LF F-3847-05 F-3823-05 F-3849-05 F-3851-05 F-3855-05
RV Cover (81 metal) Std
RV Cover (Lead Free) LF F-3891-05 F-3895-05 F-3893-05
RV S-Assy (81) (see below) Std
RV S-Assy (LF) (see below) LF W-9586-05 W-9587-05 W-9588-05
Std. or
LF
Qty.
4
2
1
1
1/2” 3/4” 1” 1-1/4” 1-1/2” 2”
78-290-01 (Optional) 78-291-01 (Standard)
F-3846-05 F-3822-05 F-3848-05 F-3850-05 F-3854-05
F-3890-05 F-3894-05 F-3892-05
W-9223-05 W-9244-05 W-9245-05
Individual parts are only available for bulk sales. Please refer to the appropriate repair kits on pages 13-14.
Check Module Sub-Assembly Parts LIst
Item # Description
17 Check Seat All 1 L-7815-00 L-7727-00 L-7813-00 L-7979-00 L-7983-00 18 Screw All 1 B-3279-00 B-1750-00 19 Disc Retaining Washer All 1 E-2372-00 E-2841-00 E-2933-00 E-2860-00 E-2876-00 20 Seat Disc All 1 D-4771-00 D-4743-00 D-4770-00 D-4853-00 D-4873-00 21 Poppet All 1 K-4491-00 K-4471-00 K-4483-00 K-4511-00 K-4512-00 22 Spring 1st Check 23 Spring 2nd Check A-2505-00 A-2503-00 A-2510-00 A-2511-00 A-2512-00 24 Spring Retainer All 1 L-7814-00 L-7726-00 L-7812-00 L-7980-00 L-7984-00
Std. or
LF
All 1
Qty.
1/2” 3/4” 1” 1-1/4” 1-1/2” 2”
A-2514-00 A-2515-00 A-2516-00 A-2517-00 A-2518-00
Individual parts are only available for bulk sales. Please refer to the appropriate repair kits on pages 13-14.
Relief Valve Module Sub-Assembly Parts LIst
Item # Description
25 RV Diaphragm Plate Screw All 1 B-1749-00 B-1750-00 26 RV Diaphragm Plate All 1 E-2222-00 D-2506-00 E-2891-00 27 RV Spring All 1 A-2542-00 A-2543-00 A-2519-00
28
29 RV Stem O-Ring All 1 D-4891-00 D-4927-00 D-4902-00 30 RV Stem All 1 G-4791-00 G-3212-00 G-4816-00 31 RV Seat Disc All 1 D-4833-00 D-4911-00 D-4912-00 32 RV Seat Disc Washer All 1 NONE E-2280-00 E-2890-00 33 RV Seat Disc Screw All 1 B-3254-00 B-3280-00 B-1750-00
RV Bushing (Standard) Std RV Bushing (Lead Free) LF I-9225-00 I-9226-00 I-9277-00
Std. or
LF
Qty.
1
1/2” 3/4” 1” 1-1/4” 1-1/2” 2”
I-8976-00 I-9053-00 I-9054-00
Individual parts are only available for bulk sales. Please refer to the appropriate repair kits on pages 13-14.
Customer Service (704) 841-6000 www.apollovalves.com
11
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