APG VBL Operating Manual

PRODUCTS
AUT OMATION
Operator’s Manual
GROUP, INC.
General Purpose
Vibrating Level Sensor
Rev. A2, 9/09
Automation Products Group, Inc.
APG...Providing tailored solutions for measurement applications
T el: 1/888/525-7300 • Fax: 1/435/753-7490 • www.apgsensors.com • E-mail: sales@apgsensors.com
VBL Series Rev. A2, 9/09
T able of Content s
Warranty ......................................................................................... 3
Introduction .................................................................................... 4
Specifications.................................................................................. 5
Dimensions...................................................................................... 7
Nomenclature.................................................................................. 8
Electronics ...................................................................................... 9
Principle of Operation .................................................................. 10
Installation .................................................................................... 11
Adjustment Procedure .................................................................. 14
Sensitivity...................................................................................... 16
Wiring............................................................................................ 17
Start Up ........................................................................................ 17
Maintenance ................................................................................. 18
Troubleshooting ............................................................................ 20
Automation Products Group, Inc.
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T el: 1/888/525-7300 • Fax: 1/435/753-7490 • www.apgsensors.com • sales@apgsensors.com
Rev. A2, 9/09 VBL Series
Warranty and Warranty Restrictions
APG warrants its products to be free from defects of material and workmanship and will, without charge, replace or repair any equipment found defective upon inspection at its factory, provided the equipment has been returned, transportation prepaid, within 24 months from date of shipment from factory .
THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER W ARRANTIES NOT EXPRESSLY SET FOR TH HEREIN, WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHER WISE INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANT ABILITY OR FITNESS FOR A P AR TICULAR PURPOSE.
No representation or warranty , express or implied, made by any sales representative, distributor, or other agent or representative of APG which is not specifically set forth herein shall be binding upon APG. APG shall not be liable for any incidental or consequential damages, losses or expenses directly or indirectly arising from the sale, handling, improper application or use of the goods or from any other cause relating thereto and APG’s liability hereunder, in any case, is expressly limited to the repair or replacement (at APG’ s option) of goods.
Warranty is specifically at the factory. Any on site service will be provided at the sole expense of the Purchaser at standard field service rates.
All associated equipment must be protected by properly rated electronic/ electrical protection devices. APG shall not be liable for any damage due to improper engineering or installation by the purchaser or third parties. Proper installation, operation and maintenance of the product becomes the responsibility of the user upon receipt of the product.
Returns and allowances must be authorized by APG in advance. APG will assign a Return Material Authorization (RMA) number which must appear on all related papers and the outside of the shipping carton. All returns are subject to the final review by AP G. Returns are subject to restocking charges as determined by APG’ s “Credit Return Policy”.
Automation Products Group, Inc.
APG...Providing tailored solutions for measurement applications
T el: 1/888/525-7300 • Fax: 1/435/753-7490 • www.apgsensors.com • sales@apgsensors.com
3
VBL Series Rev. A2, 9/09
• Introduction
The vibrating level sensor, VBL-12, VBL-22, and VBL-32 are made specifically for solid level measurement in containers. It is designed for minimum density of bulk solid (loose) 12 lbs. per cubic feet (0.2 g/cm3). Not only fine powders, ordinary powder, granular materials and pellets, but also for detecting sediments in the liquids such as sludge, sand, etc. The model VBL is usable in a wide range of specifications. Since the detecting point is at the tip of the vibration pipe, it is immune to buildup of the medium on the inside wall of the vessel.
Automation Products Group, Inc.
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T el: 1/888/525-7300 • Fax: 1/435/753-7490 • www.apgsensors.com • sales@apgsensors.com
Rev. A2, 9/09 VBL Series
• Specifications
Operational Versions
VBL-12: Compact
VBL-22: For extended probes
VBL-32: For flexible extension
Performance
3
Bulk Density: Min 0.2 g/cm
sensitivity
Output Contact Rating: 1 SPDT , 240 V 3A AC, 30 V 3 A DC (resistive)
Vibration Frequency: Approximately 330 Hz
Sensitivity Adjustments
Very High for highly fluidized powders
High for fine powders (bulk density 0.2-0.5 g/cm
3
)
Standard for bulk density 0.5 g/cm3 or more (factory setting)
Low for sticky media Loss of Power Mode: Provided (high or low) by switch Detection Time Delay (optional field adjustable)
Covered: 1 sec.
Free: 5 sec. Indication:
Green LED for Power status
Red LED for Relay status
Electrical
Supply V oltage: 90 to 132 VAC, 180 to 264 VAC or 24 VDC Power Consumption: Approximately 5 VA
Physical
Material
Housing: Aluminum die cast (ADC)
Vibration Probe: 304SS (316SS optional) Cable Entries: G 3/4, G 1/2 or NPT 1/2 Rating: IP65/NEMA 4
Automation Products Group, Inc.
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VBL Series Rev. A2, 9/09
Environmental
Operating T emperatur e:
Vibration Rod Housing
VBL-12, 22 -4 to 300°F -4 to 140°F
(-20 to 150°C) (-20 to 60°C)
VBL-31 -4 to 158°F -4 to 140°F
(-20 to 70°C) (-20 to 60°C)
Maximum Pressure: 290 psi (20 bar)
Automation Products Group, Inc.
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T el: 1/888/525-7300 • Fax: 1/435/753-7490 • www.apgsensors.com • sales@apgsensors.com
Rev. A2, 9/09 VBL Series
Dimensions — in./mm
Automation Products Group, Inc.
APG...Providing tailored solutions for measurement applications
T el: 1/888/525-7300 • Fax: 1/435/753-7490 • www.apgsensors.com • sales@apgsensors.com
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VBL Series Rev. A2, 9/09
• Nomenclature
1. Vibration Pipe
Detecting part which touches directly to the powders. It vibrates when there’s no powders, but vibration will dampen or stop when it becomes buried in the measured materials.
2. Plug for VBL-12N/NT and VBL­22N/NT
Screw to install the sensor to the tank.
3. Flange for VBL-12F/FT , VBL-22F/FT and VBL-32F
Flange to install the sensor to the tank.
4. Extension pipe for VBL-22F/FT and VBL-22N/NT
Sensor measuring length extension part.
5. Flexible cable for VBL-32F
Sensor measuring length extension part.
6. Housing
Electronic circuit is placed.
7. Cable Gland
Cable entry to enter the cable. Sizes are JIS F 20a (G 3/4) and JIS F 15c (G 1/2) (Optionally available.)
8. Cover for the sensor.
Automation Products Group, Inc.
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8
T el: 1/888/525-7300 • Fax: 1/435/753-7490 • www.apgsensors.com • sales@apgsensors.com
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