Repair and Returns ........................................................................................................................ 17
NOTE: Wiring information in this User Manual is specic to the Modbus Series of the
PT-500. If you have a 0-5V, mV/V, or 4-20 mA Series sensor, please consult the factory at
1-888-525-7300, or our website at www.apgsensors.com/support, for the appropriate
Thank you for purchasing a PT-500 modbus series submersible pressure transmitter from APG. We
appreciate your business! Please take a few minutes to familiarize yourself with your PT-500 and this
manual.
PT-500 submersible pressure transmitters oer reliability in harsh industrial conditions. The small size,
integrated electronics, wide operating temperature range, and durability make the PT-500 the perfect
instrument for static and dynamic pressure measurement.
Reading your label
Every APG instrument comes with a label that includes the instrument’s model number, part number, serial
number, and a wiring pinout table. Please ensure that the part number and pinout table on your label
Over Pressure 2X FSO
Burst Pressure 3.0X FSO
1 Year Stability 0.75% FSO
Accuracy
Linearity, Hystereses & Repeatability ±0.25% of Full Scale (BFSL) up to ±0.1% of Full Scale
±1.0% for ≤ 1 psi
Thermal Zero Shift @ 70 °F ±0.045% FSO/°C (±0.025% FSO/°F)
Thermal Span Shift @ 70 °F ±0.045% FSO/°C (±0.025% FSO/°F)
• Electrical Pinout Table, Supply Power Table, and System Wiring Diagrams
PT-500 Modbus Series Pinout Table PT-500 Modbus Series Supply Power Table
Modbus
Red+ Power
Black- Power
Pigtail
GreenB (TX-)
WhiteA (TX+)
ShieldCase Gnd
Modbus System Wiring
Power
Supply
Master
Device
Note: PT-500 modbus sensors use
reversed TX+/TX- pins. When connecting
to your system, ensure continuity
of TX- to TX- and TX+ to TX+, rather than
A to A and B to B.
Note: An independent +5-28 Vdc
power supply is required when using
an RST-6001 Modbus Controller. The
RST-6001 can only supply ±5 Vdc, not
the +5-28 Vdc required by the modbus
series PT-500.
Sensor 1
V+
B
A
GND
Use Shielded Cable
PT-500 modbus
series sensor
Sensor 2
V+
B
A
GND
PT-500 modbus
series sensor
Sensor 3
V+
B
A
GND
120 Ω terminating
resistor at last sensor
Page 9
Chapter 2: Installation and Removal Procedures and Notes
• Tools Needed
• Wrench sized appropriately for your PT-500’s process or conduit connection.
• Thread tape or sealant compound for threaded connections.
• Mounting Instructions
Your PT-500 can be mounted in three ways: via NPT process connection, free-hanging suspension, or conduit mounted. Mounting your pressure transducer is easy if you follow a few simple steps:
• Never over-tighten the sensor. In all cases, tighten the sensor as little as possible to create an adequate
seal.
• Always use thread tape or sealant compound on tapered threads. Wrap thread tape in the opposite
direction of the threads so it does not unravel as you screw the sensor into place. Unraveling can cause
uneven distribution and seal failure.
• Always start screwing in your sensor by hand to avoid cross-threading. Thread failure can be a problem
if you damage threads by over-tightening them or by crossing threads.
• For suspension mounting the PT-500, drill a 3/16” hole into the 1/2” NPTF to 1/2” NPTF hex coupler
(P/N 511414) and secure it to the 1/2” NPTM coupler tting of the PT-500. Attach a .060” diameter 316L
SS cable of desired length to the hex coupler and secure the steel cable according to your application
requirements.
NOTE: If your PT-500 has a vent tube, do not seal, cover, or close the vent tube with
anything other than an APG-provided venting cap or desiccant drying cartridge (See Figure 4.1 and 4.2). Unapproved seals or covers will prevent proper sensor operation.
• Electrical Installation
• Attach the wires of your PT-500 to your control system according to the pinout table above.
IMPORTANT: APG modbus equipment uses reversed TX+/TX- pins. When making
connections between APG equipment, ensure continuity of A to A and B to B pins. When
connecting APG modbus equipment to other systems, ensure continuity of TX+ to TX+
and TX- to TX-.
Removing your PT-500 from service must be done with care. It’s easy to create an unsafe situation, or
damage your sensor, if you are not careful to follow these guidelines:
• For sensors installed via NPT process connection, make sure the pressure is completely removed from
the line or vessel. Follow any and all procedures for safely isolating any media contained inside the line
or vessel.
• Remove the sensor with an appropriately sized wrench (per your process connection).
• For suspended sensors, retrieve the sensor from the vessel. Follow any and all procedures for safely
isolating any media contained inside the line or vessel.
• Carefully clean the sensor’s tting and diaphragm of any debris (see General Care) and inspect for
damage.
• Store your sensor in a dry place, at a temperature between -40° F and 180° F.
DANGER: Removing your process connected PT-500 Pressure Transmitter while there
is still pressure in the line could result in injury or death.
IMPORTANT: Any contact with the diaphragm can permanently damage the sensor.
Use extreme caution.
Chapter 3: Programming
• Modbus Programming
PT-500 L5/L31 modbus series sensors use standard Modbus RTU protocol (RS-485). The sensors can only operate as slave devices. Sensor default transmission settings are 9600 Baud, 8 Bits, 1 Stop Bit, No Parity, and
require a minimum delay of 300 ms between transactions to return the contents of all registers. Commands
returning fewer registers will require shorter delays. See PT-500 Modbus Register Lists on pages 7 - 9.
NOTE: For more information about Modbus RTU, please visit www.modbus.org.
• Modbus Programming with RST-6001 and APG Modbus Software
APG RST-6001 Modbus Controller can be used in tandem with APG Modbus to program and control up to 20
PT-500 L5 or PT-500 L31 sensors. Through APG Modbus, you can monitor the raw readings from the sensor,
including level or pressure, temperature and battery voltage, or congure the sensor. See PT-500 Modbus
Register Lists on pages 7 - 9.
NOTE: For APG Modbus programming instructions, or to download APG Modbus soft-
ware, please visit www.apgsensors.com/support.
• PT-500 Modbus Register Lists
Input Registers (0x04)
Register Returned Data
30299 Model Type
30300 Pressure (L5 - PSI; L31 - mmH2O)
30301 N/A
30302 Temperature Reading (in 0C, signed)
30303-30304 Calculated (raw)
30305-30306 N/A
30307 N/A
30308 Battery Voltage
30309 Trip 1 Status
30310 Trip 2 Status
NOTE: The Calculated Readings will be returned without a decimal place. In order to
obtain the true result, the Decimal Place setting must be taken into account.
Determines the units of measure for the calculated reading.
0 = Standard (units selected in 40401 are displayed)
8 = Custom (units selected in 40401 and multiplier in 40436-40437 are used to compute desired
units; description in 40438-40439 is label for measurement)
2
• PT-500 Modbus Sensor Parameters - L31 level series
40401 - Units
Determines the units of measure for the calculated reading when Application Type is set to 0, 1, or 7.
1 = Feet 2 = Inches 3 = Meters
40402 - Application Type
Determines the type of calculated reading performed by the sensor.
0 = Distance
1 = Level
2 = Standing Cylindrical Tank with or without Hemispherical Bottom
3 = Standing Cylindrical Tank with or without Conical Bottom
4 = Standing Rectangular Tank with or without Chute Bottom
5 = Horizontal Cylindrical Tank with or without Spherical Ends
6 = Spherical Tank
7 = Pounds (Linear Scaling)
8 = N/A
9 = Vertical Oval Tank
10 = Horizontal Oval Tank
Your PT-500 series pressure transmitter is very low maintenance and will need little care as long as it is
installed correctly. However, in general, you should:
• For process connected sensors, keep the transmitter and the area around it generally clean.
• Avoid applications for which the transmitter was not designed, such as extreme temperatures, contact
with incompatible corrosive chemicals, or other damaging environments.
• Inspect the threads whenever you remove the transmitter from duty or change its location.
• Avoid touching the diaphragm. Contact with the diaphragm, especially with a tool, could permanently
shift the output and ruin accuracy.
• Clean the diaphragm or the diaphragm bore with extreme care. If using a tool is required, make sure it
does not touch the diaphragm.
IMPORTANT: Any contact with the diaphragm can permanently damage the sensor.
Use extreme caution.
• Vent Tube Drying
Condensation in the vent tube can damage the electronics in your sensor, resulting in unreliable readings.
APG oers two methods of preventing vent tube condensation: a venting cap, and a desiccant drying
cartridge.
The venting cap is a PVC tube with a hydrophobic patch that allows moisture to pass out of the tube without
allowing water in (See Figure 4.1). The cap is sealed by an o-ring, and is easily installed in the eld.
The desiccant drying cartridge with vent tube adapter absorbs any moisture in the vent tube to keep vapor
from condensing (See Figure 4.2). The installation of the desiccant drying cartridge is quick and easy.
Common installation methods are cable tie, Velcro, and cable clamps.
IMPORTANT: Do NOT use desiccant cartridge in the presence of vapors or liquids con-
taining phosphate esters, synthetic lubricants, hydrocarbon solvents, methanol, acetone,
lacquer solvents, or other organics.
NOTE: Desiccant crystals change from blue to pink as they become saturated. Car-
tridge must be replaced when all crystals have saturated.
• Repair and Returns
Should your PT-500 series pressure transmitter require service, please contact the factory via phone, email,
or online chat. We will issue you a Return Material Authorization (RMA) number with instructions.
• Phone: 888-525-7300
• Email: sales@apgsensors.com
• Online chat at www.apgsensors.com
Please have your PT-500’s part number and serial number available. See Warranty and Warranty
Restrictions for more information.