APG PG10 Operating Manual

AUTOMATION

Operator’s Manual

PRODUCTS

GROUP, INC.

PG10

Full Access

DOC. 9003470
Rev B2 8/16

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PG10 Rev. B2, 8/16

Table of Contents

Warranty ...................................................................................................3

Programming the PG10 .......................................................................4-36

Menu Flow Chart ...................................................................................5

Mode Setting .........................................................................................6

Accessing/Exiting the Setup Menu ........................................................7

Maximum/Minimum Function ................................................................8

Units of Measure ..............................................................................9-10

Using Custom Units ......................................................................10

Peak-Hold Feature .............................................................................. 11

Advanced Settings .........................................................................12-17

Auto-Off ..........................................................................................12

Decimal Place ................................................................................13

Sample Rate ..................................................................................14

Bar Graph .......................................................................................15

Range Adjustment ..........................................................................16

Fast Calibration ..............................................................................17

Datalogging ....................................................................................18-25

Date & Time ...................................................................................19

Logging Sample Rate .....................................................................20

Event Logging ...........................................................................21-22

Disable/Clear Logging ....................................................................23

Viewing Logged Readings ..............................................................24

Enabling/Disabling the Clock .........................................................25

Tare Feature ........................................................................................26

Default .................................................................................................27

Outputs ...........................................................................................28-32

Analog Outputs ..........................................................................28-29

Trip Point Outputs .....................................................................30-32

Communications ............................................................................33-36

Wiring ................................................................................................37-39

Specications ....................................................................................40-41

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Rev. B2, 8/16 PG10

• Warranty and Warranty Restrictions

This product is covered by APG’s waranty to be free from defects
in material and workmanship under normal use and service of
the product for 24 months. For a full explanation of our Warranty,
please visit https://www.apgsensors.com/about-us/terms-conditions.
Contact Technical Support to recieve a Return Material Authorization
before shipping your product back.

Scan the QR code below to read the full explanation of our Warranty
on your tablet or smartphone.

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3

PG10 Rev. B2, 8/16

Programming the PG10

Each of the 4 buttons on the PG10 performs dual functions; one within the setup
menu system, and another when in standard operating mode.

Mode Button

MODE

Primary Function: Used to access the main setup menu or to return to
the main setup menu from any of the submenus.

Secondary Function: Used to cycle the gauge on and off by pressing and
holding for approximately 2 seconds.

ENTR

4

Enter Button

Primary Function: Used to accept the value displayed within each menu
setting.

Secondary Function: Used to Zero the gauge or Tare the gauge (when
the tare feature is enabled) by pressing and holding for approximately 3

seconds.

Up & Down Arrows

Primary Function: Used to cycle through all options and settings within
the menu system.

Secondary Function: Used to cycle between the Minimum, Maximum
and the present pressure reading.

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Rev. B2, 8/16 PG10

PSI
BAR
KPA

MAXMIN

UNITS

P HOLD

ADVSET

YES
NO

ON
OFF

<

120 PSI

>

120 PSI

CUSTOM

MBAR

INHG

2

INH
MMHG

PSI
BAR
KPA

CUSTOM

KGCM

MPA

2

FTH
CMHG

CUSTOM ONLY

O

SET MULTIPLIER VALUE

CUSTOM ONLY

2

O

LBF

KN

LBS

NEWTON

TON

TONNES

TARE

DATLOG

DEFAULT

OUTPUT

COMM

EXIT

ON
OFF

DAT E

TIME

SAMPLE

LOG

EVENT

VIEW

CLOCK

EXIT

YES
NO

BAUD R

PARITY

STOPBT

SENNU

EXIT

SET DATE MM.DD.YY

SET TIME HR:MIN:SEC

1s, 30s, 1m, 30m, 1hr, 1day

Connuous, Event, Stop Clear

T1ON, T2ON, T1OFF, T2OFF,

T1T2ON, T1T2OFF

VIEW LOGGED SAMPLES

2400, 9600, 19200, 33400

NONE, EVEN, ODD

1 STOP, 2 STOP

M

SET SENSOR NUMBER

ON, OFF

AUTO

DEC PL

SAMPLE

BAR 0

BAR100

RANGE

CALIBR

EXIT

AL SET

AH SET

AL CAL

AH CAL

T1TYPE

T1PRES

T1WIN

T2TYPE

T2PRES

T2WIN

OFF, 2MIN, 4MIN, 8MIN, 16MIN, 32MIN, LIGHT

HI RES, MED RES, LO RES

SLOW, MEDIUM, FAST

SET BAR GRAPH 0%

SET BAR GRAPH 100%

SET RANGE

FAST CALIBRATE, ZERO AND SPAN

SET ANALOG LOW PRESSURE

SET ANALOG HIGH PRESSURE

SET ANALOG LOW CALIBRATION

SET ANALOG HIGH CALIBRATION

TYPE0, TYPE1, TYPE2, TYPE3, TYPE4, TYPE5

SET TRIP 1 PRESSURE

SET TRIP 1 WINDOW

TYPE0, TYPE1, TYPE2, TYPE3, TYPE4, TYPE5

SET TRIP 1 PRESSURE

SET TRIP 1 WINDOW

EXIT

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PG10 Rev. B2, 8/16

• Operating Modes:

The PG10 has 4 standard operating modes to choose from:

Mode 000: Full Access

- Provides access to all menu settings. If no buttons are pushed for 1 minute,
the gauge will revert back to Mode 003 (factory default).

Mode 002: Limited Access

- Menu is locked.

ENTR

- zeros the reading (press and hold for 3 seconds).

- or cycles between the Max and Min readings.

MODE

- On/Off functions only on battery powered gauges.

Mode 003: Factory Default

- Full access except Full Scale Calibration is locked.

Mode 005: Locked Access

- All buttons locked except will power on/off battery powered gauges.

MODE

Accessing the Operating Mode Setting:

Step 1: Simultaneously press and hold and for approximately

MODE

3 seconds. This will bring up the 3 digit mode number.
Step 2: Enter the desired mode number (see Operating Modes above) by
using or to change the value of the ashing digit, and
to accept the value and advance to the next digit.

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ENTR

ENTR

Rev. B2, 8/16 PG10

Accessing the Setup Menu:

Step 1: Simultaneously press and hold and for approximately 3

MODE

ENTR

seconds. This will bring up the 3 digit mode number.
Step 2: Using or to change the value of the ashing digit, and

ENTR

to advance to the next digit, change the mode number to 000.
Step 3: Press to enter the setup menu, and press or to scroll

MODE

through menu choices.

Exiting the Menu System:

Step 1: While in the main setup menu, press or until EXIT is
displayed.
Step 2: Press to exit the menu system.

ENTR

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PG10 Rev. B2, 8/16

• Maximum/Minimum Reset (MAXMIN):

Pressing the or button while in operating mode will cycle between
displaying the present pressure reading, the maximum pressure reading and
the minimum pressure reading. The maximum and minimum readings will be
stored until the gauge is powered down or the max/min readings are reset.

Resetting the Max/Min readings:

Step 1: Press once to enter the main setup menu.

MODE

Step 2: Press or cycle through the options until MAXMIN is
displayed.
Step 3: Press to access the Max/Min reset options.

ENTR

Step 4: Press or to toggle between YES and NO until YES is
displayed.
Step 5: Press to reset the Max/Min readings and return to the main setup

ENTR

menu.

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Rev. B2, 8/16 PG10

• Units of Measure (UNITS):

Allows the user to select the unit of measure to be displayed as the pressure
reading.

Options:
For gauges over 120 psi:
PSI (pounds per square inch)
bAR (bar)
KPA (kilopascals)
*CUSTOM (see “Using Custom Units” on next page)
KGCM^2 (kilograms per cubic centimeter)
MPA (megapascals)
FTH20 (feet of water @ 60 F)
cmHG (centimeters of mercury)

For gauges less than 120 psi:
PSI (pounds per square inch)
bAR (bar)
KPA (kilopascals)
*CUSTOM (see “Using Custom Units” on next page)
mbAR (millibar)
INHG (inches of mercury)
INH20 (inches of water @ 60 F)
mmHG (millimeters of mercury)

Setting the Unit of Measure:

Step 1: Press once to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until UNITS is displayed.
Step 3: Press to access the Units options.

ENTR

Step 4: Press or to cycle through setting options until the desired unit
of measure is displayed.
Step 5: Press to apply the setting and return to the main setup menu.

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ENTR

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PG10 Rev. B2, 8/16

Using Custom Units (CUSTOM):

The Custom Units setting allows the user to display a volumetric weight by
applying a conversion factor to the pressure reading.

NOTE: The conversion factor must be calculated using PSI as the base unit of
measure.

Setting the Custom Units feature:

Step 1: Calculate the conversion factor from psi to the desired unit of measure.
Step 2: Press once to enter the main setup menu.

MODE

Step 3: Press or to cycle through the options until UNITS is displayed.
Step 4: Press to access the Units setting options.

ENTR

Step 5: Press or to cycle through the Units options until CUSTOM is
displayed.
Step 6: Press to access the Custom Units setting. A 5-digit conversion

ENTR

factor will appear with the rst digit ashing.

Step 7: Press or to change the value of the ashing digit.
Step 8: Press to accept the ashing digit and advance to the next

ENTR

digit......repeat steps 7 and 8 as necessary.

Step 9: After the last digit is accepted by pressing , use or

ENTR

scroll through the custom units of measure; LBF, KN, LBS, KG,
NEWTON, TON, TONNES.
Step 10: Press to accept the custom unit.

ENTR

Step 11: Press or to shift the decimal point position.
Step 12: Press to accept the decimal point position and return to the main

ENTR

setup menu.

10

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PEAK

Rev. B2, 8/16 PG10

• Peak-Hold (P HOLd):

When the Peak-Hold is enabled, the gauge will display the “peak” or maximum
pressure reading since the gauge was powered on or the Max/Min value was
reset.

NOTE 1: When the Peak-Hold feature is enabled, the icon will be
displayed in the upper left area of the display.

Options: Off or On

Enabling the Peak-Hold feature:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until P HOLd is displayed.
Step 3: Press to access the Peak-Hold setting options.

ENTR

Step 4: Press or to toggle between OFF and ON.
Step 5: Press to apply the displayed setting and return to main setup menu.

ENTR

NOTE 2: The peak value can be reset by pressing

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PG10 Rev. B2, 8/16

• Advanced Settings (AdVSET):

The Advanced Settings menu is used to customize the LCD display and to setup
any optional features, such as an analog output.

Auto-Off (AUTO):

This function is applicable to battery powered units only. The Auto-Off feature
allows the user to designate the time of inactivity (no buttons pushed) until the
gauge automatically powers down.

Options: OFF, 2 MIN, 4 MIN, 8 MIN, 16 MIN, 32 MIN and LIGHT

NOTE 1: Selecting OFF disables the Auto-Off feature; the gauge will then

remain powered indenitely so long as sufcient voltage is being supplied

(>1.8V).

NOTE 2: Selecting LIGHT will keep the gauge continuously powered as
long as the light sensor in the PG10 detects adequate light levels. When the

environment is sufciently dark, the PG10 will automatically shut down until

the lighting once again reaches the threshold of the light sensor.

Setting the Auto-Off feature:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the menu options until AdVSET is
displayed.
Step 3: Press to enter the Advanced Settings menu.

ENTR

Step 4: Press or to cycle through the menu options until AUTO is
displayed.
Step 5: Press to access the Auto-Off setting options.

ENTR

Step 6: Press or to cycle through setting options until the desired
setting is displayed.
Step 7: Press to apply the setting and return to advanced setup menu.

ENTR

Step 8: To exit the advanced setup menu, press or until EXIT is
displayed and press to exit to the main setup menu.

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ENTR

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Decimal Place (dEC PL):

The reading can be set to display in High Resolution (HI RES), Medium
Resolution (MEdRES) or Low Resolution (LO RES) mode. Switching between
resolutions will shift the displayed reading by one decimal place position.

NOTE: Gauges without a decimal place position will display a dummy zero (or
zeros) when the resolution is changed to medium or low.

Options: HI RES (high resolution), MEdRES (medium resolution) or LO RES
(low resolution)

Setting the Decimal Place feature:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until AdVSET is
displayed.
Step 3: Press to enter the Advanced Settings menu.

ENTR

Step 4: Press or to cycle through the options until dEC PL is
displayed.
Step 5: Press to access the Decimal Place setting options.

ENTR

Step 6: Press or to cycle through the resolution settings.
Step 7: Press to apply the displayed setting and return to advanced setup

ENTR

menu.
Step 8: To exit the advanced setup menu, press or until EXIT is
displayed and press to exit to the main setup menu.

ENTR

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PG10 Rev. B2, 8/16

Sample Rate (SAMPLE):

Adjusts the rate at which the gauge takes sample readings.

NOTE: Setting the Sample Rate to “SLOW” will help preserve battery life

(when applicable) and will also help to smooth rapidly uctuating

readings.

Options: SLOW (4x/second), MEdIUM (8x/second), FAST (16x/second)

Setting the Sample Rate feature:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until AdVSET is
displayed.
Step 3: Press to access the Advanced Settings menu.

ENTR

Step 4: Press or to cycle through the options until SAMPLE is
displayed.
Step 5: Press to access the Sample Rate setting options.

ENTR

Step 6: Press or to cycle through the setting options until the desired
setting is displayed.
Step 7: Press to apply the displayed setting and return to advanced setup

ENTR

menu.
Step 8: To exit the advanced setup menu, press or until EXIT is
displayed and press to exit to the main setup menu.

ENTR

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Rev. B2, 8/16 PG10

Bar Graph 0% (bAR 0) & Bar Graph 100% (bAR100) Settings:

Allows the user to dene the reading values associated with 0% and 100% on

0

the 270

display bar graph. Bars will appear/disappear in 10% increments of the

total span between the two values.

NOTE: The 0% reference does not have to be the lower pressure setting;

0% can be set as the higher pressure setting, thereby causing the bar graph to

increase as the pressure decreases. Negative pressure settings can also be used

as either the 0% or 100% reference points.

Setting the Display Bar Graph:

Step 1: Press once to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until AdVSET is
displayed.
Step 3: Press to access the Advanced Settings menu.

ENTR

Step 4: Press or to cycle through the options until BAR 0 is displayed.
Step 5: Press to access the Bar Graph 0% value. A 5-digit number will

ENTR

appear with the rst digit ashing.

Step 6: Press or to change the value of the rst ashing digit.
Step 7: Press to accept the value of the ashing digit and advance to the

ENTR

next digit......repeat steps 6 and 7 until the desired 0% reading is fully

entered.

Step 8: Press or to cycle through the options until BAR100 is displayed.
Step 9: Repeat Steps 5-7 to enter the Bar Graph 100% value.
Step 10: To exit the advanced setup menu, press or until EXIT is

displayed and press to exit to the main setup menu.

ENTR

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PG10 Rev. B2, 8/16

Full-Scale Range Adjust (RANGE):

Allows the user to adjust the reading at full-scale pressure. The reading can be

adjusted by +/-10% full-scale.

NOTE: The pressure reading must be within 5% of the full-scale value in order

to make Range adjustments. For example, a 1000 psi gauge would need
to be reading between 950 psi and 1050 psi in order to adjust the Range

feature. If the reading is not within 5% of full scale, NOAdJU (No

Adjustment) will be displayed when trying to adjust the Range.

Adjusting the Full-Scale Range:

Step 1: Ensure that the pressure reading is within 5% of full-scale.
Step 2: Press to enter the main setup menu.

MODE

Step 3: Press or to cycle through the options until AdVSET is
displayed.
Step 4: Press to access the Advanced Settings menu.

ENTR

Step 5: Press or to cycle through the options until RANGE is displayed.
Step 6: Press to enter the Range adjust mode.

ENTR

Step 7: Press to increase the reading, or press to decrease the reading.
Step 8: Press to accept the adjusted reading and return to the advanced

MODE

setup menu.
Step 9: To exit the Advanced Setup menu, press or until EXIT is
displayed and press to exit to the main setup menu.

ENTR

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Rev. B2, 8/16 PG10

Fast Calibration (CALIBR):

Allows the user to perform a fast calibration of the zero and span.

NOTE: Both zero pressure and full-scale pressure must be applied to the gauge
in order to complete the quick calibration process.

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the menu options until AdVSET is
displayed.
Step 3: Press to enter the Advanced Settings menu.

ENTR

Step 4: Press or to cycle through the options until CALIBR is
displayed.
Step 5: Press to access the CALIBR mode. The gauge will display the

ENTR

word ZERO, prompting the user to perform the zero pressure quick
calibration.
Step 6: Ensure no pressure is applied to the gauge. Press to zero the gauge.
The gauge will then display the word SPAN, prompting the user to
perform the full-scale pressure quick calibration.
Step 7: Apply full pressure to the gauge and press to complete the quick

ENTR

calibration and return to advanced setup menu.
Step 9: To exit the advanced setup menu, press or until EXIT is
displayed and press to exit to the main setup menu.

ENTR

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PG10 Rev. B2, 8/16

• Datalogging (dATLOG):

When datalogging is enabled, the PG10 will log the pressure readings, along
with the associated date/time stamps, at an interval determined by the Logging
Sample Rate setting (see page 20).

The PG10 can be congured to log continuously, based solely on the Logging
Sample Rate setting, or to log only when user dened pressure conditions exist

(event logging). The gauge will continue to log readings at the Logging Sample
Rate interval for as long as the event conditions persist.
The gauge can store a maximum of 60 records. Each record is logged in

a FIFO (rst-in, rst-out) buffer. This means that once the buffer is full (60

records), the oldest record will be overwritten by the next logged reading.

18

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Date (DATE) and Time (TIME):

Used to set the date and time, which will be used as the reference for the time
stamp of the logged readings.

NOTE: Hours are set using the 24 hour system (e.g. 1:00 p.m. is 13:00).

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the menu options until dATLOG is
displayed.
Step 3: Press to enter the Datalogging menu options.

ENTR

Step 4: Press or to cycle through the menu options until DATE is
displayed.
Step 5: Press to access the Date settings. A 2-digit month number will

ENTR

appear with the rst digit ashing.
Step 6: Press or to cycle the rst digit, and to accept the value

ENTR

and advance to the second digit. Repeat the same process for
the second digit and press to accept and advance to the day of the

ENTR

month setting, which will appear with the rst digit ashing.

Repeat the process one last time by entering the year.
Step 7: Press to apply the setting and return to Datalogging menu.

ENTR

Step 8: Press or to cycle through the menu options until TIME is
displayed.
Step 9: Press to access the time settings. Repeat the process used to set the

ENTR

date to set the time (hour, minute, seconds).

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PG10 Rev. B2, 8/16

Logging Sample Rate (SAMPLE):

Determine the interval between logged readings whenever logging is activated.

Options: 1 second (1s), 30 seconds (30s), 1 minute (1m), 30 minutes (30m),
1 hour (1h), and 1 day (1day).

Setting the Logging Sample Rate:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until dATLOG is
displayed.
Step 3: Press to enter the Datalogging menu.

ENTR

Step 4: Press or to cycle through the options until SAMPLE is
displayed.
Step 5: Press to access the Logging Sample Rate setting options.

ENTR

Step 6: Press or to cycle through the sample rate settings.
Step 7: Press to apply the displayed setting and return to Datalogging

ENTR

menu.

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Rev. B2, 8/16 PG10

Logging Control Menu (LOG):

Used to enable/disable datalogging, and to clear all logged records.

Setting the Logging Type (continuous or event):

The PG10 can be set to continuously log readings or to only log readings based
on the Trip Relay status.

NOTE 1: Gauges not equipped with relay outputs will still use the Trip Relay

settings to dene the pressure range(s) for the event logging (see pages 30-32

programming details).

NOTE 2: Whenever the PG10 is logging, whether in continuous or event mode,
the interval between logged readings is determined by the Logging Sample Rate
setting (see page 20).

Enabling Continuous or Event Logging

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until dATLOG is
displayed.
Step 3: Press to enter the Datalogging menu.

ENTR

Step 4: Press or to cycle through the options until LOG is displayed.
Step 5: Press to access the Logging Control options.

ENTR

Step 6: Press or to cycle through the setting options until CONTIN or
EVENT is displayed.
Step 7: Press to enable logging and return to logging control menu.

ENTR

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PG10 Rev. B2, 8/16

Setting Event Logging:

When Event Logging is enabled, the gauge will log readings based on the status
of one or both of the Trip Relays (see Trip Relay programming on pages 30-32).

NOTE: Gauges not equipped with relay outputs will still use the Trip Relay
settings for event logging.

Event logging can be set to initiate on one of the following conditions:

When Trip 1 is On (T1ON)
When Trip 2 is On (T2ON)
When both Trip 1 & Trip 2 are On (T1T2ON)
When both Trip 1 & Trip 2 are Off (T1T2OF)
When Trip 1 is Off (T1OFF)
When Trip 2 is Off (T2OFF)

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until dATLOG is
displayed.
Step 3: Press to enter the Datalogging menu.

ENTR

Step 4: Press or to cycle through the options until EVENT is displayed.
Step 5: Press to access the Event options.

ENTR

Step 6: Press or to cycle through the options until the desired Event
condition is displayed.
Step 7: Press to accept the event condition and return to the Datalogging

ENTR

menu.

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Rev. B2, 8/16 PG10

Disabling Logging (STOP) and Clearing Logged (CLEAR) Readings:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until dATLOG is
displayed.
Step 3: Press to enter the Datalogging menu.

ENTR

Step 4: Press or to cycle through the options until LOG is displayed.
Step 5: Press to access the Logging Control options.

ENTR

Step 6: Press or to cycle through the setting options until STOP or
CLEAR is displayed.
Step 7: Press to apply the displayed option (stop or clear) and return to

ENTR

Datalogging menu.

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23

PG10 Rev. B2, 8/16

Viewing Logged Readings (VIEW):

The latest reading will be the rst record displayed when viewing the logged

readings.

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until dATLOG is
displayed.
Step 3: Press to enter the Datalogging menu.

ENTR

Step 4: Press or to cycle through the options until VIEW is displayed.
Step 5: Press to access the logged readings.

ENTR

Step 6: Press to cycle back through progressively older readings. will
cycle forward through progressively newer records.
Step 7: Press to exit the logged readings.

ENTR

NOTE: When viewing a logged record, the time stamp of the record will toggle
momentarily to display the date stamp once every 8 seconds.

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Rev. B2, 8/16 PG10

Enabling and Disabling the Clock on the main display (CLOCK):

When enabled, the time will be displayed on the lower line (menu line) of the
main display, alternating every two seconds with the unit of measure.

Options: ON or OFF

Enabling or Disabling the Main Display Clock:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until dATLOG is
displayed.
Step 3: Press to enter the Datalogging menu.

ENTR

Step 4: Press or to cycle through the options until CLOCK is
displayed.
Step 5: Press to access the Clock on/off option.

ENTR

Step 6: Press or to cycle between the options.
Step 7: Press to apply the displayed option and return to Datalogging

ENTR

menu.

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25

TARE

PG10 Rev. B2, 8/16

• Tare (TARE):

Enabling the Tare function will set the current pressure reading as the zero
reference pressure in order to measure a net change in pressure as opposed to
measuring the gross pressure.

Enabling the Tare feature:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until TARE is displayed.
Step 3: Press to access the Tare setting options.

ENTR

Step 4: Press or to toggle between OFF and ON.
Step 5: Press button to apply the displayed option and return to main setup

ENTR

menu.

NOTE 1: When tare function is enabled, the icon will appear in the upper
center of the display.

WARNING: Do NOT disconnect the gauge from the pressure tting while

the tare function is enabled. The gauge could still be under pressure even
though the reading shows 0.

NOTE 2: If the maximum gross full-scale pressure value is reached while the
Tare feature is enabled, the PG10 will automatically disable the Tare feature
and return to reading the gross pressure in order to help prevent the user from
accidently overpressuring the gauge.

NOTE 3: Pressing and holding with the tare function enabled will re-tare

ENTR

the gauge at the current pressure value.

26

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Rev. B2, 8/16 PG10

• Default (dEFAUL):

Used to reset the gauge to the factory default settings.

Resetting the gauge to factory default settings:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until dEFAUL is
displayed.
Step 3: Press to access the Default options.

ENTR

Step 4: Press or to cycle between NO and YES.
Step 5: Press to apply the displayed setting and return to main setup menu.

ENTR

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PG10 Rev. B2, 8/16

• OUTPUT:

Used to congure any optional gauges outputs, such as an analog signal or trip

point relays.

Analog Low (AL SET) & Analog High (AH SET) Setpoints:

Allows the user to dene the reading values associated with the Low Analog

signal (i.e. 4mA or 0V) and the High Analog signal (i.e. 20mA, 2V or 5V).

NOTE: The analog setpoints must be entered using the gauge’s base unit of
measure (typically PSI).

Setting the Analog Signal Span:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until OUTPUT is
displayed.
Step 3: Press to access the Output Settings menu.

ENTR

Step 4: Press or to cycle through the options until AL SET is displayed.
Step 5: Press to access the Analog Low setpoint value. A 5-digit number

ENTR

will appear with the rst digit ashing.

Step 6: Press or to change the value of the rst ashing digit.
Step 7: Press to accept the value of the ashing digit and advance to the

ENTR

next digit......repeat steps 6 and 7 until the desired Analog Low reading

is fully entered.
Step 8: Press to reenter the Output Settings menu.

ENTR

Step 9: Press or to cycle through the options until AH SET is displayed.
Step 10: Repeat Steps 5-7 to enter the Analog High setpoint value.
Step 11: To exit the output menu, press or until EXIT is displayed and

press to exit to the main setup menu.

ENTR

28

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Rev. B2, 8/16 PG10

Analog Low (AL CAL) & Analog High (AH CAL) Calibration:

Allows the user to calibrate or “trim” the endpoints of the analog signal output
(i.e. 4mA & 20mA or 0V & 2V/5V)

Calibrating the Analog Signal End-Points:

Step 1: Use a calibrated meter to monitor the analog output signal.
Step 2: Force a low analog output signal (i.e. 4mA or 0V) either by adjusting
the applied pressure or by adjusting the Analog Setpoints (see “Analog
Setpoints”on page 18 for details).
Step 3: Press to enter the main setup menu.

MODE

Step 4: Press or to cycle through the options until Output is displayed.
Step 5: Press to access the Output Settings menu.

ENTR

Step 6: Press or to cycle through the setup options until AL CAL is
displayed.
Step 7: Press to access the Analog Low Calibration value. A 5-digit

ENTR

number will appear with the rst digit ashing.

Step 8: Press or to change the value of the ashing digit.

NOTE: Changing the digit farthest to the left will produce the coarsest

adjustment, while each successive digit moving to the right will cause

subsequently ner adjustments.

Step 9: Press to accept the value of the ashing digit and advance to the

ENTR

next digit......repeat steps 7 and 8 until the desired Analog Output

value is displayed on the meter.
Step 10: Press to reenter the Output Settings menu.

ENTR

Step 11: Press or to cycle through the options until AH CAL is
displayed.

Step 12: Repeat Steps 7-9 to adjust the Analog High Calibration value.
Step 13: To exit the output menu, press or until EXIT is displayed and

press to exit to the main setup menu.

ENTR

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29

T1

T2

PG10 Rev. B2, 8/16

Trip Points: The PG10 can be congured with dual relay trip-point outputs.

The relays are SPDT mechanical in form. Each trip point (T1 and T2) can be

congured to perform one of six different logic functions as described below

and on the chart on the next page.

NOTE: The or icon will appear in the upper left area of the

display whenever the associated trip point is active.

Trip Relay Output Types (T1TYPE or T2TYPE): determines the logic
function of the output relays (see chart on next page).

“Type 0” or Normally Closed setting will close the trip relay whenever the
pressure is less than the Trip Pressure setting.

“Type 1” or Exclusive setting will close the trip relay whenever the pressure is
less than the Trip Pressure or greater than the Trip Pressure + Trip Window.

“Type 2” or Normally Closed with Hysteresis setting will close the trip relay
when the pressure drops below the Trip Pressure. Once closed, the trip relay
will remain closed until the pressure becomes greater than the Trip Pressure +
Trip Window, at which point the trip relay will open. Once open the trip relay
will remain open until the pressure once again drops below the Trip Pressure
setting.

“Type 3” or Normally Open setting will close the relay whenever the pressure
is greater than the Trip Pressure setting.

“Type 4” or Inclusive setting will close the relay whenever the pressure is
within the Trip Window pressure range (greater than the Trip Pressure, less than
the Trip Pressure + Trip W indow).

“Type 5” or Normally Open with Hysteresis is used for pump up applications,
or for a low level alarm with hysteresis function. This is the opposite function
of the Type 2.

“Type 6” Trip Disable

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Rev. B2, 8/16 PG10

Trip Pressure: determines the lower pressure point for the trip output function.

Trip Window: determines the pressure range between the lower and upper trip

pressures. Used for Types 1, 2, 4, 5 (see chart below).

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PG10 Rev. B2, 8/16

Setting the Trip Point Outputs:

Step 1: Press once to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until OUTPUT is
displayed.
Step 3: Press to access the Output Settings menu.

ENTR

Step 4: Press or to cycle through the options until T1TYPE (or
T2TYPE) is displayed.
Step 5: Press to access the Trip Type setting.

ENTR

Step 6: Press or to change the setting to the desired trip type function.
Step 7: Press to accept the trip type function and return to the Output

ENTR

Settings menu.
Step 8: Press or to cycle through the Output menu options until
T1PRES (or T2PRES) is displayed.
Step 9: Press to enter the Trip Pressure setting. A 5-digit number will

ENTR

appear with the rst digit ashing.

Step 10: Press or to change the value of the rst ashing digit.
Step 11: Press to accept the value of the ashing digit and advance to the

ENTR

next digit......repeat steps 10 and 11 until the desired Trip Pressure is

fully entered.
Step 12: Press or to cycle through the Output menu options until T1WIN
(or T2WIN) is displayed.
Step 13: Press to enter the Trip Window setting. A 5-digit number will

ENTR

appear with the rst digit ashing.

Step 14: Press or to change the value of the rst ashing digit.
Step 15: Press to accept the value of the ashing digit and advance to the

ENTR

next digit......repeat steps 14 and 15 until the desired Trip Window is

fully entered.
Step 11: To exit the output menu, press or until EXIT is displayed and

press to exit to the main setup menu.

ENTR

32

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Rev. B2, 8/16 PG10

• Communications (COMM):

Used to congure RS-485 Modbus communications settings (on models

equipped).

NOTE: The PG10 can function only as a slave device.

Baud Rate (bAUd R):

Sets the baud rate for the RS-485 communications. Options are 2400, 9600,
19200, 33400

Setting the Baud Rate:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until COMM is
displayed.
Step 3: Press to access the Communications settings menu.

ENTR

Step 4: Press or to cycle through the options until bAUd R is displayed.
Step 5: Press to access the Baud Rate setting.

ENTR

Step 6: Press or to cycle through the baud rate settings.
Step 7: Press to accept the settings and return to the Communication

ENTR

settings menu

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PG10 Rev. B2, 8/16

Parity (PARITY):

Sets the parity for the RS-485 communications. Options: None, Even, Odd

Setting the Communications Parity:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until COMM is
displayed.
Step 3: Press to access the Communications settings menu.

ENTR

Step 4: Press or to cycle through the options until PARITY is
displayed.
Step 5: Press to access the communication Parity setting.

ENTR

Step 6: Press or to change cycle trough the parity options.
Step 7: Press to accept the return to the Communications menu.

ENTR

34

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Rev. B2, 8/16 PG10

Stop Bits (STOPbT):

Sets the number of stop bits for the RS-485 communications. Options: 1 Stop
bit, 2 Stop bits

Setting the number of Stop Bits:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until COMM is
displayed.
Step 3: Press to access the Communications settings menu.

ENTR

Step 4: Press or to cycle through the options until STOPbT is
displayed.
Step 5: Press to access the Stop Bit setting.

ENTR

Step 6: Press or to cycle through the settings options.
Step 7: Press to accept the settings and return to the Communication

ENTR

settings menu

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PG10 Rev. B2, 8/16

Sensor Number (SENNUM):

Sets the PG10’s sensor address number for the RS-485 Modbus
communications. Options: 1 Stop bit, 2 Stop bits

Setting the number of Stop Bits:

Step 1: Press to enter the main setup menu.

MODE

Step 2: Press or to cycle through the options until COMM is
displayed.
Step 3: Press to access the Communications settings menu.

ENTR

Step 4: Press or to cycle through the options until SENNUM is
displayed.
Step 5: Press to access the Sensor Number setting. A 3-digit number will

ENTR

appear with the rst digit ashing.

Step 6: Press or to change the value of the rst ashing digit.
Step 7: Press to accept the value of the ashing digit and advance to the

ENTR

next digit......repeat steps 6 and 7 until the desired sensor address

number is entered. The PG10 will automatically return to the
Communications menu once the last digit is entered.

36

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PG10 Pinout Table

8 Pin Connector

Rev. B2, 8/16 PG10

Wiring the PG10

Battery Replacement:

Step 1: Untwist the display locking ring (on the face of the gauge) counter-
clockwise until the ring releases the display from the gauge.

Step 2: Remove the front display to access the batteries.
Step 3: Replace the front display ensuring proper alignment and secure into

place using the locking ring.

8_Pin Connector Wiring:

1 + Excitation
2 n/a
3
4 n/a
5 n/a
6

8 Pin Connector

7
8

with Battery

1 n/a
2

4 n/a
5 n/a
6
7
8

n/a indicates no pin connection

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L1

4-20 mA

- Excitation

Case Gnd

0-2 VDC

Power Power

- Output

+ Output3

Case Gnd

2 SPDT Relays

with 4-20 mA

+ Excitation

- Excitation

Relay 1 Com

Relay 1 NC

Relay 1 NO
n/a
n/a

L2

n/a
n/a

Relay 2 Com

Relay 2 NC

Relay 2 NO

0-5 VDC

with External with 2 Tied

+ Excitation

- Excitation
+ Output

- Output

Case Gnd

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L1-C4

L3

n/a
n/a
n/a

L4

External

Power

+ Excitation

- Excitation
n/a
n/a
n/a
n/a
n/a

Case Gnd

L3-C4

0-5 VDC

SPDT Relays

+ Excitation

-Exc/Out

+ Output
Relay 1 NC
Relay 1 NO

Relay 1/2 Com

Relay 2 NC
Relay 2 NO

L4-C4

2 SPDT Relays

with 4-20 mA

+ Excitation

- Excitation

Relay 1 Com

Relay 1 NC
Relay 1 NO

Relay 2 Com

Relay 2 NC
Relay 2 NO

L5

RS-485

with External

Power

+ Excitation

- Excitation

RS-485 A (+)

RS-485 B (-)

n/a
n/a

n/a

Case Gnd

6

L5-C4

RS-485

with 2 NO

Relays

+ Excitation

- Excitation
RS-485 A (+)
RS-485 B (-)

Relay 1 NO

Relay 1 Com

Relay 2 NO

Relay 2 Com

4

5 3

8

7

1

2

37

L1: 4-20 mA Circuit

Controller

L2: 0-2 V (battery powered)

L1: 4-20 mA Circuit

PG10 Rev. B2, 8/16

Wiring (continued)

Gauge
Connector

+ EXCITATION

1

2

– EXCITATION

3

4

5

6

7

8

(C4 relay option shown)

Gauge
Connector

+ EXCITATION

1

– EXCITATION

2

3

4

5

6

7

8

Relay 1 Common

Relay 1 Normally Closed

Relay 1 Normally Open

Relay 2 Common

Relay 2 Normally Closed

Relay 2 Normally Open

4-20 mA

CURRENT

LOOP

Process

+Vin

4-20 mA

CURRENT

LOOP

R

L

Process

Controller

+Vin

R

L

(C4 relay option not available)

Gauge
Connector

1

2

3

4

5

6

7

8

38

Process

Controller

GROUND

+Vin

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L3: 0-5 V

L5: RS-485

L3: 0-5 V

Rev. B2, 8/16 PG10

Wiring (continued)

(C4 relay option shown)

Gauge
Connector

1

2

3

4

5

6

7

8

L4: External Power
(C4 relay option shown)

Gauge
Connector

1

2

Relay 1 Common

3

Relay 1 Normally Closed

4

Relay 1 Normally Open

5

Relay 2 Common

6

7

Relay 2 Normally Closed

8

Relay 2 Normally Open

+

+Vin

GROUND

Process

Controller

SUPPLY
VOLTAGE

+

SUPPLY
VOLTAGE

Gauge
Connector

1

2

3

4

5

6

7

8

+

SUPPLY
VOLTAGE

Relay 1 Normally Closed

Relay 1 Normally Open

Relay 1/Relay 2 Common

Relay 2 Normally Closed

Relay 2 Normally Open

GROUND

+Vin

Process

Controller

(C4 relay option shown)

Gauge
Connector

1

2

3

4

5

6

7

8

RS-485 A (+)

RS-485 B (-)

Master Device

Relay 1 Normally Open

Relay 1 Common

Relay 2 Normally Open

Relay 2 Common

+

SUPPLY
VOLTAGE

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39

PG10 Rev. B2, 8/16

Specications:

Overpressure: 2x full scale

Burst Pressure: 4x full scale or 20,000 psig, whichever is less.

Accuracy (linearity & hysteresis): +/-0.25% or +/- 0.1% B.F.S.L.

Environmental:
Housing: IP65
Compensated Temp: 20 to 1300F (-7 to 540C)

Storage Temp: -40 to 1600F (-40 to 710C)
Operating Temp: 0 to 1600F (-18 to 710C)

Electrical:
Batteries: (2) standard C cell

External Power: 9-28 VDC

Physical:
Weight: 1.6 lb (0.73 kg)

Case Material: Injection molded Phenolic

40

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Rev. B2, 8/16 PG10

Output Specications:

4-20 mA Output:
Input Voltage (Excitation): 9 VDC min (no load) to 28 VDC max

Input Current: 3-30 mA max
Signal Variance: +/-0.16 mA at set points
Output/Input: 2 wire loop powered
Resolution: 14 bit
Protection: Reversed polarity

0-2 VDC Output:

Input Voltage (excitation): Battery powered
Output: Zero set point is +/-0.15 V with a 2 VDC span +/-0.02 VDC
Output/Input: 2 wire
Resolution: 14 bit

0-5 VDC Output:

Input Voltage (Excitation): 9 to 28 VDC
Input Current: 6 mA max
Output: 0-5 VDC / +/-0.5 VDC at set points
Output/Input: Non-isolated 3 wire
Resolution: 14 bit
Protection: Reversed polarity

SPDT Relay Trip Points:
Maximum Switched Voltage: 240 VAC, 220 VDC Max

Maximum Switched Current: 5 A

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41

PG10 Rev. B2, 8/16

Notes

42

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Rev. B2, 8/16 PG10

Notes

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43

AUTOMATION

PRODUCTS

GROUP, INC.

Automation Products Group, Inc.

Tel: [phone]
1/435/753-7300
Fax: [phone]

e-mail: [e-mail]

www.apgsensors.com

Automation Products Group, Inc.

1025 W. 1700 N.

Logan, UT 84321

To order additional copies of this manual, ask for APG document number 9003470 Rev. B2, 8/16