APG LPU-2127 User Manual

PRODUCTS
AUTOMATION
Operator’s Manual
GROUP, INC.
LPU-2127
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Automation Products Group, Inc.
LPU-2127 Rev. A5, 1/14
Table of Contents
Warranty ......................................................................................... 3
Introducing...................................................................................... 4
Understanding Ultrasonics ............................................................. 5
Installation ...................................................................................... 7
Hazardous Mounting.................................................................... 8
Wiring.............................................................................................. 9
Programming ................................................................................ 10
Operation ................................................................................... 11
Calibration ................................................................................. 13
Utilities ...................................................................................... 14
Mode Sheet ................................................................................... 16
Specifications ................................................................................ 19
Certificate of Compliance ............................................................ 20
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Rev. A5, 1/14 LPU-2127
Warranty and Warranty Restrictions
APG warrants its products to be free from defects of material and workmanship and will, without charge, replace or repair any equipment found defective upon inspection at its factory, provided the equipment has been returned, transportation prepaid, within 24 months from date of shipment from factory.
THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES NOT EXPRESSLY SET FORTH HEREIN, WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No representation or warranty, express or implied, made by any sales representative, distributor, or other agent or representative of APG which is not specifically set forth herein shall be binding upon APG. APG shall not be liable for any incidental or consequential damages, losses or expenses directly or indirectly arising from the sale, handling, improper application or use of the goods or from any other cause relating thereto and APG’s liability hereunder, in any case, is expressly limited to the repair or replacement (at APG’s option) of goods.
Warranty is specifically at the factory. Any on site service will be provided at the sole expense of the Purchaser at standard field service rates.
All associated equipment must be protected by properly rated electronic/ electrical protection devices. APG shall not be liable for any damage due to improper engineering or installation by the purchaser or third parties. Proper installation, operation and maintenance of the product becomes the responsibility of the user upon receipt of the product.
Returns and allowances must be authorized by APG in advance. APG will assign a Return Material Authorization (RMA) number which must appear on all related papers and the outside of the shipping carton. All returns are subject to the final review by APG. Returns are subject to restocking charges as determined by APG’s “Credit Return Policy”.
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3
LPU-2127 Rev. A5, 1/14
Introducing
The LPU series are loop-powered ultrasonic sensors. The LPU provides a low-power non-contact level measurement solution. These units are provided with 4-tactile switches and a 4-digit LCD display to provide the user feedback in programming and sensor performance data.
Sensor features include:
• Loop powered for low power consumption.
• Built-in keypad and display for easy setup and distance readings.
• Rugged Kynar transducer housing for harsh environments and high degree of chemical compatibility.
• Microprocessor-controlled.
• Listed by CSA for operation in Class 1 Division 2 Groups C & D and Class 1 Zone 2 A Ex nA IIB hazardous areas.
• NEMA 4X rating for outdoor applications.
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Rev. A5, 1/14 LPU-2127
detection
area
beam spread
low sensitivity and pulses
high sensitivity and pulses
Understanding Ultrasonics
Ultrasonic sensors measure distance using a transducer to send out ultrasonic bursts. Each burst contains a series of 1-20 pulsed sound waves that emit in the shape of a cone, reflect off the target, and are received by the sensor. The time required for the sound burst to travel to and from the target is converted into a distance measurement by the sensor.
Ultrasonic sensing is affected by several factors including the target surface, distance, size, and angle. The following considerations will help ensure the best possible target conditions.
Surface
The ideal target surface is hard and smooth and perpendicular to the sensor. This surface will reflect a greater amount of signal than a soft, sound wave absorbent surface. A target with poor sound wave reflection characteristics will reduce the operating distance of the sensor and decrease its accuracy.
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LPU-2127 Rev. A5, 1/14
Distance
The shorter the distance from the sensor to an object, the stronger the returning echo will be. Therefore, as the distance increases, the object requires better reflective characteristics to return a sufficient echo.
Size
A large object will have a greater surface area to reflect the signal than a small one, therefore, a large target will be detected at a greater distance than a small target. The surface area recognized as the target is generally the portion closest to the sensor.
Angle
The inclination of the object's surface facing the ultrasonic sensor affects the reflectivity of the object. The portion perpendicular to the sensor returns the echo. If the entire surface is at a great enough angle, the signal will be reflected away from the sensor and no echo will be detected. Generally a target at an angle greater than 5 degrees off perpendicular will not be detected.
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Rev. A5, 1/14 LPU-2127
DO NOT mount the sensor where the beam will intersect objects such as fill streams, pipes, ladder rungs, wall seams, or corrugated tank walls.
Installation
The LPU sensor should be mounted so that it has a clear sound path to the level monitored. Mount the sensor away from tank walls and inlets. The path should be free from obstructions and as open as possible for the 9° off axis beam pattern. Follow the guidelines mentioned in "Understanding Ultrasonics", earlier in this manual. When using a stand pipe to mount the sensor above the tank, the stand pipe should be seamless and no longer than 4 inches to provide a smooth path for the sound waves to propagate into the tank. Seams from couplers, nipples or gaskets can cause erroneous echoes and degrade the sensors performance. The LPU can be mounted in a coupler, or flange using the 2” NPT threaded case.
Caution: Do not over tighten! The sensor should be threaded in only hand tight.
The minimum detection range of the LPU is approximately 1 ft. The sensor should be mounted to ensure the target does not come closer than the minimum range or erroneous readings may result.
See the Hazardous Mounting section of this manual before mounting the LPU sensor in a hazardous area.
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LPU-2127 Rev. A5, 1/14
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Rev. A5, 1/14 LPU-2127
4.25
Ammeter
COM
mA
Power Supply (24Vdc)
+
-
4 to 20ma Out
+24vdc
Load Resistance or Input Card
Wiring
Cable Entry
1. Remove the cable knock out with
lid closed.
2. Clear flashing.
3. Open lid.
4. Install cable gland or conduit
connection.
5. Connect cable as shown:
12 to 28 VDC to (+) Terminal 4 to 20 ma output to (-) Terminal
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LPU-2127 Rev. A5, 1/14
Programming
The LPU is programmed using modes, similar to a digital wrist watch. The LPU display and programming buttons can be accessed by loosening the screw that secures and seals the sensor’s lid. The LCD display shows the distance measurement. The display is also used to view the individual modes and their values when programming.
The LPU has four programming buttons, MODE UP, MODE DOWN, VALUE UP, and VALUE DOWN. The MODE UP/DN buttons allow the user to select the desired mode while VALUE UP/DN buttons allow the user to view and alter the settings.
To select a mode, press the MODE UP or MODE DOWN button until the desired mode is displayed. Press the VALUE UP or VALUE DOWN button once to view the current setting of that mode.
To change the selected mode setting, press the VALUE UP or VALUE DOWN button until the desired value is displayed.
To STORE or SAVE the changed mode value, press the MODE UP or MODE DOWN button once. At this point, the display will show the distance measurement. The values are stored in a nonvolatile memory, and will not be lost when power is turned off.
A list of the 17 modes is located on the LPU MODE SHEET near the end of this manual.
10
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Rev. A5, 1/14 LPU-2127
Zero Point Max. Distance Zero Point Max. Distancemode 11 mode 12 mode 11 mode 12
20 ma
4 ma
4 ma
20 ma
Operation
MODE DESCRIPTION PARAMETERS
1 Units Range = 0-2
Default = 0 0 = feet 1 = inches 2 = mm
Mode 1 is used to select the units of measurement that will be used throughout the setup process and also for display. The units will also determine the resolution of the display and the outputs. The resolution is: feet
0.01, inches 0.1 and millimeters 1.
NOTE: All modes must be set using the units selected in Mode 1.
MODE DESCRIPTION PARAMETERS
2 4 mA distance Units = Mode 1
Range = 0-9999 Default = 1.00 ft.
Mode 2 sets the 4 mA distance.
MODE DESCRIPTION PARAMETERS
3 20 mA distance Units = Mode 1
Range = 0-9999 Default = 25.00 ft.
Mode 3 sets the 20 mA distance.
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LPU-2127 Rev. A5, 1/14
Operation (continued)
MODE DESCRIPTION PARAMETERS
4 Response Time Range = 1-3
Default = 1 1 = 3.3 ft/min (1m/min) 2 = 15ft/min (4.5m/min)
3 = >15 ft/min (4.5/min)
Mode 4 is used to select the desired response time. The response time adjustment is the limit to which the LPU-2127 can keep up with different rates of change. The response time parameter automatically sets internal filter parameters for the programmed rate of change. More filter equates to a steadier output. The most filter is used in setting 1, the least in setting 3.
MODE DESCRIPTION PARAMETERS
5 Fail-safe Range = 0 - 2
Default = 1 0 = hold last 1 = 22 mA 2 = 3.75 mA
Mode 5 sets the output condition that the sensor will revert to in the event of a loss of echo condition. If this mode is set to 0, the sensor will hold the last reading until the signal is regained. If set to 1, the output of the sensor will go to 22 mA If set to 2, the output will go to 3.75 mA.
MODE DESCRIPTION PARAMETERS
6 Fail-safe Units = Seconds
Delay Range = 5-9999
Default = 15
Mode 6 sets the delay, in seconds, before the output will show a loss of echo condition. When the LPU does not receive an echo, it will hold the last valid condition for the number of seconds entered in Mode 5. When this time has expired, the display and output will change to their fail-safe settings.
Most applications do not require the user to manipulate modes beyond 6.
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Rev. A5, 1/14 LPU-2127
Calibration
MODE DESCRIPTION PARAMETERS
7 4 mA Trim Range = 0-9999
Default = 5000
Mode 7 fine tunes the minimum current sourced on the analog output.
MODE DESCRIPTION PARAMETERS
8 20 mA Trim Range = 0-9999
Default = 5000
Mode 8 fine tunes the maximum current sourced on the analog output.
MODE DESCRIPTION PARAMETERS
9 Calibration Range = 0-1999
Default = 1000
Mode 9 is used to calibrate the sensor for variations in the speed of sound due to variations in atmospheres. The default of 1000 is used for most applications. Assume a decimal after the first digit.
MODE DESCRIPTION PARAMETERS
10 Distance Offset Units = Mode 1
Range = -3.00 to 3.00 Default = 0
Mode 10 is used to change the zero point of the sensor.
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LPU-2127 Rev. A5, 1/14
Step 1: Point the sensor at a target that is approximately at the maximum measurement range. Adjust the Mul plier value so that the sensor distance reading matches the actual measured distance to the target.
Distance Calibra on
Use a wall or other large ß at target for calibra on at longer ranges.
Step 3: Repeat steps 1 and 2 un l the reading at each endpoint matches the actual measured distance. The accuracy at both end­point should improve with each repe on of steps 1 and 2.
measure
measure
Step 2: Point the sensor at a target that is approximately at the minimum measurement range. Adjust the O! set value so that the sensor distance reading matches the actual measured distance to the target.
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Rev. A5, 1/14 LPU-2127
Utilities
MODE DESCRIPTION PARAMETERS
11 Temperature Range = 0 - 2
Compensation Default = 1
0 = OFF 1 = ON 2 = View Temperature (degrees C)/ON
Mode 11 activates or deactivates the internal temperature compensation circuit. The speed of sound changes with changes in temperature, therefore changes in temperature can affect distance measurements. These affects can be minimized by activating temperature compensation. If the mode is exited while viewing temperature, temperature compensation is turned ON.
MODE DESCRIPTION PARAMETERS
12 AutoSense Range = 0 - 1
Default = 1 0 = Manual (user controls Sensitivity and Pulses) 1 = AutoSense (sensor controls Sensitivity and Pulses)
Mode 12 activates or deactivates AutoSense. When operating with this mode active, the LPU-2127 will automatically change the sensitivity and pulses to match the application. Modes 13 and 15 limit the maximum level that sensitivity and pulses can be manipulated when operating in AutoSense. Modes 13 and 15 set the sensitivity and pulses when operating in manual mode.
MODE DESCRIPTION PARAMETERS
13 Sensitivity Range = 0 - 100%
Default = 100%
Mode 13 sets the level of gain that is applied to the echo. When operating in AutoSense, this parameter limits the gain that can be applied to the echo. If operating in manual, this parameter sets the receive gain. When in manual mode, set the sensitivity to the minimum value that will allow the target to be reliably tracked through the full range of environmental conditions.
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LPU-2127 Rev. A5, 1/14
Utilities (Continued)
MODE DESCRIPTION PARAMETERS
14 Blanking Units = Determined by Mode 1
Range = 0.5 -16 ft. Default = 1.00 ft.
Mode 14 sets the blanking distance. The blanking distance is the zone from the sensor to a point where the first echo will be accepted. Because of the physical properties of an ultrasonic sensor, objects cannot be detected closer than approximately 1 foot from the face of the transducer. This distance varies according to how much energy is being transmitted (Mode 5) and the installation. Low pulses and soft mounting may allow target detection as close as 6 inches. The blanking distance can also be used to ignore unwanted targets close to the sensor such as welds, seams, pipe fittings, or gaskets.
MODE DESCRIPTION PARAMETERS
15 Pulses Range = 1-20
Default = 16
Mode 15 sets the maximum number of pulses the sensor can transmit when operating in AutoSense or simply the number of pulses when operating in manual (Mode 12). The LPU emits a burst of pulses and measures the time it takes for the burst to travel to and from the target. The more pulses that are sent in a burst, the stronger the returning echo. When operating in manual mode, increase the strength of the transmission by increasing the number of pulses for detecting soft targets in damping environments. In acoustically active environments or small enclosed areas, decrease the number of pulses to decrease the energy transmitted and reduce multiple echoes.
MODE DESCRIPTION
16 Software Version
Mode 16 displays the software version of the LPU.
MODE DESCRIPTION
17 Reset
Mode 17 resets the LPU to factory default settings
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Mode Sheet
MODE DESCRIPTION PARAMETERS EXPLANATION
1 Units Range = 0 - 2
0 - feet 1- inches 2 - mm Default = 0
2 4mASet Point Units = Mode 1
Range = 0 - 9999 Default = 1.00
3 20mA Set Point Units = Mode 1
Range = 0 - 9999 Default = 25.00
4 Response Time Range = 1-3
Default = 1 1 = 3.3 ft/min (1m/min) 2 = 15ft/min (4.5m/min)
3 = >15 ft/min (4.5/min)
5 Fail-Safe Range = 0 - 2
Default = 0
0 = Hold last reading
1 = 22ma
2 = 3.75ma
6 Fail-Safe Units = seconds
Delay Range=5-9999
Default = 15
Sets the units to be displayed and used in setup. NOTE: Set Mode 1 before any other modes.
Sets the end point for the 4 mA analog limit.
Sets the end point for the 20 mA analog limit.
Sets the reaction rate of the sensor.
Sets the output status in the event of a loss of echo condition.
Sets the delay in seconds before the output will show a loss of echo condition.
7 4mA Trim Range = 0 - 9999
Default = 5000
8 20mA Trim Range = 0 - 9999
Default = 5000
9 Calibration Range = 0000 - 1999
Default = 1000
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Fine tunes the 4 mA analog output.
Fine tunes the 20 mA analog output.
Sets the calibration factor. Assume a decimal after first digit.
17
LPU-2127 Rev. A5, 1/14
Mode Sheet (continued)
MODE DESCRIPTION PARAMETERS EXPLANATION
10 Offset Distance Range =-999 - +999
Default = 0
11 Temperature Range = 0 - 2
Compensation Default = 1
0 = OFF 1 = ON 2 = View/ON
12 Autosense Range = 0 - 1
Default = 1
0 = OFF
1 = ON
13 Sensitivity Range = 0 - 100%
Default = 100
14 Blanking Units = Mode 1
Range = 0.5 to 16 ft.
Default = 1.00
15 Pulses Units = Pulses
Range = 1 - 20
Default = 16
16 Software
Version
Sets an offset for the display.
Activates or deactivates internal Temperature Compensation.
Activates or deactivates AutoSense.
Sets to top sensitivity level. Zero is the lowest sensitivity settomg and 100 is the highest.
Sets a dead zone in front of the transducer where echoes are ignored.
Sets the number of ultrasonic pulses transmitted in each burst. 20 being the strongest transmit setting.
Displays the Software Version
17 Reset Range = 0 - 1
Default = 0
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Resets the mode parameters to their default values. Entering a 1 will reset the parameters.
Rev. A5, 1/14 LPU-2127
Signal Strenth Indicator
Bars located on the left side of the LCD display indicate the strength of the return signal from the sensor.
Excellent
Good
Fair
Loss of Echo
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LPU-2127 Rev. A5, 1/14
5.500"
6.050"
2.000"
4.000"
2.400"
2.300"
2" NPT
Specifications — LPU-2127
Operating Range ............................ 1 ft. to 25 ft. (0.3 m - 7.62 m)
Supply Voltage ............................... 12 to 28 VDC
Output ............................................. 4-20 mA (Max 600 ohms @ 24 VDC)
4-20 mA (Max 150 ohms @ 12 VDC) (Includes barrier resistance)
Resolution ...................................... 0.1 in. (2.54 mm)
Accuracy .........................................+/- 0.25% of range with no temp gradient
Sensor Adjustments ........................Programmable modes
Maximum Current Draw ................ 22 mA max
Transducer Type .............................Flat ceramic sealed PVDF face
Operating Temperature................... -40 to 60°C
Internal Temp. Compensation ....... Yes
Sample Rate ................................... 3 seconds at 4ma - 0.6seconds at 20 ma
Beam Pattern .................................. 9° off axis
Enclosure........................................ NEMA 4X , IP65
Cable Connection .......................... 2 terminals
Dimensions
20
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Rev. A5, 1/14 LPU-2127
Certificate of Compliance
Certificate:
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Master Contract:
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Project:
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Date Issued:
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Issued to: Automation Products Group Inc
1025 West 1700 North Logan, UT 84321 USA Attention: Karl Reid
The products listed below are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for
Canada and US or with adjacent indicator 'US' for
US only or without either indicator for Canada only.
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Issued by:
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Class I, Division 2, Groups C and D, T6
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21
LPU-2127 Rev. A5, 1/14
Certificate:
! "#"
Master Contract:
$%"#&#
Project:
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Date Issued:
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010.2(".3456.$((!7(!7( 89:4;.$
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CLASS 2258 04 - PROCESS CONTROL EQUIPMENT - Intrinsically Safe, Entity - For Hazardous Locations
CLASS 2258 84 - PROCESS CONTROL EQUIPMENT - Intrinsically Safe, Entity - For Hazardous Locations - Certified to US Standards
Class I, Division 1, Groups C and D, T3
Ex ia IIB, T3 (Canada); IP65
Class I, Zone 0; AEx ia IIB, T3 (USA); IP65
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LPU-2127 Rev. A5, 1/14
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010.2(".3456.$((!7(!7( 89:4;.#
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LPU-2127 Rev. A5, 1/14
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