APG 1502-HU Operating Manual

APG

Hammer Union Pressure Transmitter

User Manual

For The HU-L24 & HU-L27

Doc #9002480

R

Part #200074
Rev B4, 08/18

Table of Contents

Introduction ................................................................................................................ iii

Warranty and Warranty Restrictions .................................................................... iv

Chapter 1: Specications and Options.....................................................................1

Dimensions ........................................................................................................................................1

Specications ....................................................................................................................................1

Model Number Congurator .......................................................................................................... 2

Electrical Connectors and Pinout Table ..................................................................................... 3

Chapter 2: Installation and Removal Procedures and Notes ..............................4

Tools Needed .....................................................................................................................................4

Physical Installation ....................................................................................................................... 4

Electrical Installation .....................................................................................................................4

Shunt Calibration Procedures ....................................................................................................... 5

Removal Instructions ..................................................................................................................... 5

Chapter 3: Maintenance .............................................................................................6

General Care ...................................................................................................................................... 6

Repair and Returns .......................................................................................................................... 6

Chapter 4: Hazardous Location Installation and Certication ..........................7

Intrinsically Safe Wiring Diagram ............................................................................................... 7

CSA Certicate of Compliance ................................................................................................. 8-11

EC Declaration of Conformity ..................................................................................................... 12

ii

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Introduction

Thank you for purchasing a Hammer Union Pressure Transmitter from APG. We appreciate your business!
Please take a few minutes to familiarize yourself with your Hammer Union and this manual.

APG’s Hammer Union Pressure Transmitter is extremely rugged and designed for the environments of land-

based and oshore drilling installations. It is designed specically for use with the 1502 and 2202 Hammer

Wing Union. These units are constructed from materials designed for service with highly abrasive and
corrosive media and comply with new NACE standards.

Reading your label

Every APG instrument comes with a label that includes the instrument’s model number, part number, serial
number, and a wiring pinout table. Please ensure that the part number and pinout table on your label
match your order. The following electrical ratings and approvals are also listed on the label. Please refer to

the Certicate of Compliance and Declaration of Conformity at the back of this manual for further details.

Electrical ratings

Input: 10 to 28 VDC; Output: 4-20 mA / 0-5 VDC (per order)

Class I, Division 1, Groups C, D

Class I, Zone 0

Ex ia IIB T4: -40°C to 85°C; Enclosure Type IP67

AEx ia IIB T4: -40°C to 85°C; Enclosure Type IP67
Vmax Ui= 28VDC, Imax Ii = 110mA, Pmax Pi = 1W, Ci = 60.89nF, Li = 7.7mH

The following approvals only apply to the L24 (4-20mA) version

ATEX Directive:

Sira 13ATEX2023
II 1G Ex ia IIB T4 Ga
Ta: -40°C to 85°C
Ui ≤ 28 V, Ii ≤ 110 mA, Pi ≤ 1 W, Ci ≤ 60.89 nF, Li ≤ 7.7 mH

IECEx CSA 13.0004
Ex ia IIB T4 Ga

0344

 IMPORTANT: Hammer Union Pressure Transmitter MUST be installed according to

drawing 9002460 (Intrinsically Safe Wiring Diagram) on page 7 to meet listed approvals.

Faulty installation will invalidate all safety approvals and ratings.

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iii

Warranty and Warranty Restrictions

This product is covered by APG’s waranty to be free from defects in material and workmanship under

normal use and service of the product for 24 months. For a full explanation of our Warranty, please visit

https://www.apgsensors.com/about-us/terms-conditions. Contact Technical Support to recieve a Return

Material Authorization before shipping your product back.

Scan the QR code below to read the full explanation of our Warranty on your tablet or smartphone.

iv

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Chapter 1: Specications and Options

Automation Products Group, Inc.

Automation Products Group, Inc.

• Dimensions

Hammer Union with 1502 Fitting Hammer Union with 2002, 2202 Fitting

Model: HU-Lnn-IS-nnK-PSIS

Serial #: .

Mfg Date: .

PN: nnnnnn-nnnn

PN: nnnnnn-nnnn

Model: HU-Lnn-IS-nnK-PSIS

Serial #: .

Mfg Date: .

PN: nnnnnn-nnnn

PN: nnnnnn-nnnn

• Specications

Performance

Pressure Ranges 0 to 20K PSIS (Per Part Number)
Analog Output 4-20mA, 0-5VDC
Over Pressure 1.5X Full Scale, 22.5 kpsi, or limit of WESCO tting,

Burst Pressure 3.0X Full Scale, 22.5 kpsi, or limit of WESCO tting,

Life 10 million cycles, minimum

Accuracy

Linearity, Hystereses & Repeatability ±0.25% of Full Scale (BFSL)
Thermal Zero Shift ±0.026% FSO/°C (±0.01% FSO/°F)
Thermal Span Shift ±0.026% FSO/°C (±0.01% FSO/°F)

Environmental

Operating Temperature -40 to 85°C (-40 to 185°F)
Compensated Temperature -40 to 65°C (-40 to 150°F)
Enclosure Protection IP67/IP65

888-525-7300

888-525-7300

whichever is smallest

whichever is smallest

Electrical

Supply Voltage 10-28 VDC on sensor
Output Signal @ 21°C 4-20 mA: 3-30 mA max.

Masterials of Construction

Wetted Materials Incoloy 925 NACE MR-01-75 and ISO 15156-3
Enclosure 316L Stainless Steel

Mechanical

Pressure Connection WECO® standard 1502, 2002, 2202 or equivalent
Weight 2.3kg (5.10 lbs)

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0 to 5 VDC: 7mA max

1

• Model Number Congurator

Part Number: HU - _____ - IS - _____ - PSIS - _____ - _____ - _____
A B C D E

A. Output

□

L24 4-20 mA

□ L27 0-5 VDC

B. Pressure Range

□

5K 0 - 5,000 psis

□ 6K 0 - 6,000 psis
□ 10K 0 - 10,000 psis
□ 15K 0 - 15,000 psis
□ 20K 0 - 20,000 psis (2002 tting only)

C. Electrical Connection

4-20 mA Output Options

□ E1 4 pin M12 (w/ Shunt Cal)
□ E2 5 pin M12 (w/ Shunt Cal)
□ E6 3 pin Turck M12 [RSFVL36]
□ E7 4 pin Reverse Bayonet (w/ Shunt Cal)
□ E8 5 pin Threaded MS3102 (w/ Shunt Cal)
□ E9 3 pin Threaded MS3102
□ E11 4 pin Threaded MS3102
□ E13 7 pin Jupiter/Souriau (w/ Shunt Cal)
□ E15 6 pin Bayonet (w/ switched Shunt Cal)
□ E18 4 pin Rota (w/ Shunt Cal)
□ E20 4 pin Turck M12 [P-RSFV 40-0.3]
□ E28 6 pin Bayonet
□ E40 3 pin Bayonet (w/ Shunt Cal)
□ E45 6 pin Bayonet (w/ Shunt Cal)

D. Fitting

□

P34  LargeHU1502Wecotting

□ P35  SmallHU2002/2202Wecotting
□ P36  LargeWeldedHU1502Wecotting
□ P37  SmallWeldedHU2002/2202Wecotting

E. Enclosure

□

K0 No options (standard)

□ K7 With handle*
□ K1 With protective cage assembly*

*Consult factory

0-5 VDC Output Options

□ E3 4 pin Threaded MS3102
□ E14 6 pin Bayonet (w/ switched Shunt Cal)

4-20 mA Direct Wiring Options w/ Shunt Cal

□ E5  1/2NPTcoupling,yingleads
□ E10  JunctionBox(1502ttingonly)
□ E17  1/2NPTcoupling,10’cable,yingleads

2

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• Electrical Connectors and Pinout Table

4-20 mA Output Direct Wiring

Face view of male connector on HU

C A

B

3-Pin Threaded

MS3102

Connector

D

A

C

B

4-Pin Threaded

MS3102

Connector

A

E B

D C

5-Pin Threaded

MS3102

Connector

C A

B

3-Pin

Bayonet

Connector

D

A

C

B

4-Pin Reverse

Bayonet

Connector

A

FEB

C

D

6-Pin

Bayonet

Connector

4-Pin

Mini Style

Connector

Turk M12

RSFVL 36

Connector

5-Pin

Mini Style

Connector

Turk M12

P-RSFV 40-0.3

Connector

Flying Leads & Terminal Strip Wiring

E5 E10
Flying Lead Wires Junction Box (1502 only)
Wire 1/2” NPTM Coupling 1/2” NPTF Cable Entry

Red + Signal + Signal

Black – Signal – Signal

Yellow Shunt Cal Shunt Cal

+ Signal

– Signal

Shunt Cal

E17

Flying Lead Wires

1/2” NPTF Coupling

+ Signal

– Signal

Shunt Cal

Red Wire

Black Wire

Yellow Wire

0 to 5 VDC Output 4-20 mA Output

E3 E14 E1 E2 E6 E7 E8 E9
4 pin MS3102 6 pin Bayonet 4 pin Mini 5 pin Mini 3 pin M12 4 pin Bayonet 5 pin MS3102 3 pin MS3102
Pin Electroplate Nickel Stainless Steel Nickel Plated Zinc Nickel Plated Zinc Stainless Steel Stainless Steel Stainless Steel Stainless Steel

A (1) + Power + Power + Signal + Signal No Connection + Power/Signal No Connection No Connection

B (2) – Power + Signal – Signal – Signal + Power/Signal – Power/Signal – Power/Signal + Power/Signal

C (3) + Signal -Power Shunt Cal No Connection - Power/Signal Shunt Cal + Power/Signal - Power/Signal

D (4) – Signal – Signal No connection Shunt Cal – No Connection Shunt Cal –

E (5) – +Shunt Cal –

No Connection

– – No Connection –

F – -Shunt Cal – – – – – –

Note: Mating connectors sold separately.

4-20 mA Output

E11 E13 E15 E18 E20 E28 E40
4 pin MS3102 7 Pin Jup./Souriau 6 pin Bayonet 4 pin ROTA 4 pin M12 6 pin Bayonet 3 pin Bayonet
Pin Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel

A (1) No Connection + Power/Signal + Power/Signal + Power/Signal -Power/Signal + Power/Signal + Power/Signal

B (2) – Power/Signal – Power/Signal – Power/Signal – Power/Signal + Power/Signal – Power/Signal – Power/Signal

C (3) + Power/Signal No Connection No Connection Case Ground No Connection No Connection Shunt Cal

D (4) Case Ground No Connection Case Ground Shunt Cal Case Ground No Connection –

E (5) – Shunt Cal + Shunt Cal – – No Connection –

F (6) – No Connection – Shunt Cal – – No Connection –

G (7) – No Connection – – – – –

Note: Mating connectors sold separately.

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E45

6 pin Bayonet

Stainless Steel

+ Power/Signal

– Power/Signal

No Connection

Case Ground

Shunt Cal

No Connection

–

3

Chapter 2: Installation and Removal Procedures and Notes

• Tools Needed

You will need the following tools to install your 1502 or 2002 / 2202 Hammer Union Pressure Transmitter:

• A hammer

• 1502 or 2002 / 2202 wing nut

DANGER: Mismatched unions and nuts can result in dangerous or hazardous equip-



ment failures. Always check identications on both union pieces and nuts prior to installa­tion. Only use pieces with matching union gure numbers, sizes, and pressure ratings.

• Physical Installation

• Ensure mating union faces are clean, dry, and free of debris.

• Mate your Hammer Union Pressure Transmitter onto the socket.

• Place the wing nut on the Transmitter and spin into place.

• Hammer the wing nut until tight.

• Electrical Installation

• Check the pinout table on your Hammer Union Pressure Transmitter against your order.

• Check that your electrical system wiring matches the pinout table on your Hammer Union.

• For instruments with connectors, make the connection. Otherwise, attach your wire to the provided

terminal strip.

4

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• Shunt Calibration Procedures

APG’s Hammer Union Pressure Transmitters can be congured with either a single-pin shunt calibration or

two-pin switched shunt calibration.

Single-Pin Shunt Calibration Procedure

APG’s Hammer Union Pressure Transmitters with single-pin shunt cal provide a full scale output (20.0 mA or
5 VDC) when 10 to 28 VDC is applied to the designated Shunt Cal pin. See the pinout chart on your Hammer

Union Pressure Transmitter’s label.

• Check the pinout table on your Hammer Union Pressure Transmitter.

• For 0 - 5 VDC Hammer Unions, connect +/- Power and +/- Signal, with a volt meter connected across

+/- Signal.

• For 4-20 mA Hammer Unions, connect +/- Signal, with - Signal connected through an Ammeter.

• Apply 10 to 28 VDC to the Shunt Cal pin.

• If the instrument electronics are opperating properly, the output signal will go to full scale (5 VDC or 20

mA).

Two-Pin Shunt Calibration Procedure

APG’s Hammer Union Pressure Transmitters with two-pin shunt cal provide a full scale output (20.0 mA or 5
VDC) when + Shunt is shunted to - Shunt. This is usually accomplised via an external switch. See the pinout

chart on your Hammer Union Pressure Transmitter’s label.

• Check the pinout table on your Hammer Union Pressure Transmitter.

• For 0 - 5 VDC Hammer Unions, connect +/- Power and +/- Signal, with a volt meter connected across +/-

Signal, and an open switch between + Shunt Cal and - Shunt Cal.

• For 4-20 mA Hammer Unions, connect +/- Signal, with - Signal connected through an Ammeter, and an
open switch between + Shunt Cal and - Shunt Cal.

• Close the open switch between + Shunt Cal and - Shunt Cal, ectively applying power to - Shunt Cal. (+
Power for 0 - 5 VDC, and + Signal for 4 - 20 mA, is tied to + Shunt Cal inside the Hammer Union)

• If the instrument electronics are opperating properly, the output signal will go to full scale (5 VDC or 20
mA) when the switch is closed.

• Removal Instructions

Removing your Hammer Union Pressure Transmitter from service must be done with care. It’s easy to create
an unsafe situation if you are not careful to follow these guidelines:

• Make sure the pressure is completely removed from the line where your sensor is installed. Follow any

and all procedures for safely isolating any media contained inside the line or vessel.

• Remove the Hammer Union wing nut.

• Remove your Pressure Transmitter.

• Clean the sensor’s tting and diaphragm of any debris (see above instructions) and inspect for damage.

• Store your sensor in a dry place, at a temperature between -40° F and 180° F.

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5

 DANGER: Removing your Hammer Union Pressure Transmitter while there is still

pressure in the line could result in injury or death.

Chapter 3: Maintenance

• General Care

Your Hammer Union Pressure Transmitter is designed to be maintenance free. As such, there are no

customer servicable parts on or in the device. However, in general, you should:

• Avoid touching the diaphragm. Contact with the diaphragm, especially with a tool, could permanently
shift the output and ruin accuracy.

• Clean the diaphragm or the diaphragm bore only with extreme care. If using a tool is required, make

sure it does not touch the diaphram.

• Repair and Returns

Should your Hammer Union Pressure Transmitter require service, please contact the factory via phone,
email, or online chat. We will issue you a Return Material Authorization (RMA) number with instructions.

• Phone: [phone]

• Email: [e-mail]

• Online chat at www.apgsensors.com

Please have your Hammer Union Pressure Transmitter’s part number and serial number available. See
Waranty and Warranty Restrictions for more information.

 IMPORTANT: All repairs and adjustments of the Hammer Union Pressure Transmitter

must be made by the factory. Moding, disassembling, or altering the Hammer Union

Pressure Transmitter on site is strictly prohibited.

6

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Chapter 4: Hazardous Location Installation and Certication

DO NOT ALTER WITHOUT PROPER APPROVAL

FROM THE CONTROLLING AGENCY

AUTHORIZED PERSON AND THE NOTIFIED BODY.

• Intrinsically Safe Wiring Diagram

D

REV

APPROVED

DATE

REVISIONS

DESCRIPTION

SEE CHANGE ORDER.

D

REV

--

ZONE

HAZARDOUS AREA

888.525.7300

Logan, Utah USA

1025 West 1700 North

ACTUAL PINOUT PER LABEL ON UNIT.

SUBSTITUTION OF COMPONENTS

MAY IMPAIR INTRINSIC SAFETY.

HAZARDOUS AREA

UNION PRESSURE TRANSMITTER

INSTALLATION DRAWING HAMMER

CSA INTRINSICALLY SAFE HAZARDOUS

AUTOMATION PRODUCTS GROUP, INC.

DATE

R. OBORN

E. TOLMAN

M. HARVEY

APPROVALS

APVD

CHKD

DRWN

1

.01

.005

UNLESS OTHERWISE SPECIFIED

PER ASME Y14.5-2009

2 PLACES:

3 PLACES:

DIMENSIONS ARE IN INCHES

AND TOLERANCES ARE AS FOLLOWS:

TOLERANCE ON ANGLES:

INTERPRET DIMENSIONS AND TOLERANCES

1 OF 1

DOCUMENT NO

SHEET

PER ORDER

PART NO

52797

CAGE CODE

1:1

C

SIZE

SCALE

FINISH

MATL

CONTRACT

THIRD ANGLE PROJECTION

NON-HAZARDOUS AREA

BARRIERS MUST BE NRTL APPROVED AND MUST BE

INSTALLED IN ACCORDANCE WITH

1.

-

-

-

-

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DISCLOSED TO OTHERS WITHOUT

LOGAN, UTAH AND MAY NOT BE

PROPRIETARY AND CONFIDENTIAL

THIS DRAWING IS THE PROPERTY OF

AUTOMATION PRODUCTS GROUP, INC.

DETRIMENTAL TO THE COMPANY.

IF LOANED, IT IS SUBJECT TO RETURN

USED, REPRODUCED, PUBLISHED, OR

IN ANY WAY DIRECTLY OR INDIRECTLY

WRITTEN CONSENT OF THE COMPANY.

UPON DEMAND AND MAY NOT BE USED

NON-HAZARDOUS AREA

THIS DEVICE MUST BE CONNECTED TO AN

APPROVED SAFETY BARRIER.

BARRIER PARAMETERS MUST MEET THE FOLLOWING

A.

B.

C.

INSTALL IN ACCORDANCE WITH THE NEC

2.

3.

4.

5.

MATING CONNECTOR.

7

• CSA Certicate of Compliance

Certificate of Compliance

Certificate: 1916494 Master Contract: 237484 (237484)
Project: 70177689 Date Issued: 2018-06-26
Issued to: Automation Products Group Inc

1025 West 1700 North
Logan, Utah 84321
USA

Attention: Joseph James

The products listed below are eligible to bear the CSA Mark shown

with adjacent indicators 'C' and 'US' for Canada and US or with adjacent

indicator 'US' for US only or without either indicator for Canada only.

Issued by:

PRODUCTS
CLASS 2258 04 - PROCESS CONTROL EQUIPMENT - Intrinsically Safe, Entity - For Hazardous Locations

CLASS 2258 84 - PROCESS CONTROL EQUIPMENT - Intrinsically Safe, Entity - For Hazardous Locations -

To U.S. Requirements

Class I, Division 1, Groups C, D
Class I, Zone 0
Ex ia IIB T4
AEx ia IIB T4

 Hammer Union Pressure Sensor, Model HU-Ln-IS, HU-1502SS-Ln, and HU1502I-Ln (where Ln = L1,

L3, L24 or L27). Temperature Code Rating T4; Ambient range -40°C to +85°C; Enclosure Type: IP65
and IP67; Maximum Working Pressure: 20,000 PSI; Installed as per Drawing 9002460; Intrinsically Safe
with the following Entity Parameters:

Vmax, Ui = 28Vdc
Imax, Ii = 110mA
Pmax, Pi = 1W
Ci = 60.89nF
Li = 7.7mH

DQD 507 Rev. 2016-02-18 Reaffirmed 2018-04-09 Page 1

Albert Jansen
Albert Jansen

8

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Certificate:
Project:

1916494

70177689

Master Contract: 237484

Date Issued: 2018-06-26

Conditions of Acceptability

 To maintain IP67/65 rating, the equipment shall be installed with a certified IP67/65 mating connector.
 This device must be connected to a NRTL approved safety barrier

Note: Suffixes are added to indicate options not affecting safety.

APPLICABLE REQUIREMENTS

CAN/CSA-C22.2 No. 0-10 (R2015) General Requirements – Canadian Electrical Code, Part II

CAN/CSA-C22.2 No. 60950-1-07 Information technology Equipment – Safety – Part1: General Requirements

CAN/CSA-C22.2 No. 60079-0:15 Explosive Atmospheres - Part 0: Equipment - General r equirements

CAN/CSA-C22.2 No. 60079-11:14 Explosive Atmospheres – Part 11: Equipment protection by intrinsic safety "i"

UL 60950-1 Edition 2 Information technology Equipment – Safety – Part1: General Requirements

ANSI/UL 60079-0:13 Electrical Apparatus for Explosive Gas Atmospheres - Part 0: General Requirements

ANSI/UL 60079-11:13 Electrical apparatus for Explosive Gas Atmospheres - Part 11: Intrinsic Safety “i”

DQD 507 Rev. 2016-02-18 Page 2

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9

Certificate:
Project:

1916494

70177689

Master Contract: 237484

Date Issued: 2018-06-26

MARKINGS

The manufacturer is required to apply the following markings:

 Products shall be marked with the markings specified by the particular product standard.
 Products certified for Canada shall have all Caution and Warning markings in both English and French.

Additional bilingual markings not covered by the product standard(s) may be required by the Authorities Having
Jurisdiction. It is the responsibility of the manufacturer to provide and apply these additional markings, where
applicable, in accordance with the requirements of those authorities.

The products listed are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for Canada and
US (indicating that products have been manufactured to the requirements of both Canadian and U.S. Standards) or
with adjacent indicator 'US' for US only or without either indicator for Canada only.

(1) Submittor's name, trademark, or the CSA file number (adjacent the CSA Mark).
(2) Catalogue / Model designation.
(3) Entity Parameters
(4) Date code / Serial number traceable to month and year of manufacture.
(5) Hazardous Location designations.
(6) The words "Exia, INTRINSICALLY SAFE".
(7) Temperature code T4.
(8) Ambient -40°C to +85°C
(9) Maximum working pressure.
(10) Enclosure Type: IP 65/67
(11) The CSA Mark with the c and us qualifiers as applicable.

The products listed above are eligible to bear the CSA Mark with adjacent indicators “C” and “US” for Canada
and US or with adjacent indicator “US” for US only or without either indicator for Canada only.

10

DQD 507 Rev. 2016-02-18 Page 3

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Certificate:
Project:

Project

Date

Description

70177689

2018

Update CSA Report 1916494 to add two new housing designs, specified as
HU
UL/CSA 61010-1.

2703264

2014-09-15

Update to Report 1916494 to revise input filter board.

2615564

2013-04-02

Update to include revised drawings with minor changes.

2517307

2012

Update to include a new EMI board within the Hammer Union Pressure
Sensor as well an IP65/67 certification for the sensor enclosure.

1916494

2007

Supersedes report 1854327 (sub report 1726089) to change listing to show
Ex ia and AEx ia.

1916494

70177689

Master Contract: 237484

Date Issued: 2018-06-26

Supplement to Certificate of Compliance

Certificate: 1916494 Master Contract: 237484 (237484)

The products listed, including the latest revision described below,

are eligible to be marked in accordance with the referenced Certificate.

Product Certification History

-06-26

-1502I and HU-1502SS. Upgrade all models from CSA 142-M1987 to

-08-09

-05-30

DQD 507 Rev. 2016-02-18 Page 4

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11

• EC Declaration of Conformity

12

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13

APG

R

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Automation Products Group, Inc.