APG 1502-HU Operating Manual

Page 1
APG
Hammer Union Pressure Transmitter
User Manual
Doc #9002480
R
Part #200074 Rev B4, 08/18
Page 2
Table of Contents
Introduction ................................................................................................................ iii
Warranty and Warranty Restrictions .................................................................... iv
Chapter 1: Specications and Options.....................................................................1
Dimensions ........................................................................................................................................1
Specications ....................................................................................................................................1
Model Number Congurator .......................................................................................................... 2
Electrical Connectors and Pinout Table ..................................................................................... 3
Chapter 2: Installation and Removal Procedures and Notes ..............................4
Tools Needed .....................................................................................................................................4
Physical Installation ....................................................................................................................... 4
Electrical Installation .....................................................................................................................4
Shunt Calibration Procedures ....................................................................................................... 5
Removal Instructions ..................................................................................................................... 5
Chapter 3: Maintenance .............................................................................................6
General Care ...................................................................................................................................... 6
Repair and Returns .......................................................................................................................... 6
Chapter 4: Hazardous Location Installation and Certication ..........................7
Intrinsically Safe Wiring Diagram ............................................................................................... 7
CSA Certicate of Compliance ................................................................................................. 8-11
EC Declaration of Conformity ..................................................................................................... 12
ii
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Page 3
Introduction
Thank you for purchasing a Hammer Union Pressure Transmitter from APG. We appreciate your business! Please take a few minutes to familiarize yourself with your Hammer Union and this manual.
APG’s Hammer Union Pressure Transmitter is extremely rugged and designed for the environments of land-
based and oshore drilling installations. It is designed specically for use with the 1502 and 2202 Hammer
Wing Union. These units are constructed from materials designed for service with highly abrasive and corrosive media and comply with new NACE standards.
Reading your label
Every APG instrument comes with a label that includes the instrument’s model number, part number, serial number, and a wiring pinout table. Please ensure that the part number and pinout table on your label match your order. The following electrical ratings and approvals are also listed on the label. Please refer to
the Certicate of Compliance and Declaration of Conformity at the back of this manual for further details.
Electrical ratings
Input: 10 to 28 VDC; Output: 4-20 mA / 0-5 VDC (per order)
Class I, Division 1, Groups C, D
Class I, Zone 0
Ex ia IIB T4: -40°C to 85°C; Enclosure Type IP67
AEx ia IIB T4: -40°C to 85°C; Enclosure Type IP67 Vmax Ui= 28VDC, Imax Ii = 110mA, Pmax Pi = 1W, Ci = 60.89nF, Li = 7.7mH
The following approvals only apply to the L24 (4-20mA) version
ATEX Directive:
Sira 13ATEX2023 II 1G Ex ia IIB T4 Ga Ta: -40°C to 85°C Ui ≤ 28 V, Ii ≤ 110 mA, Pi ≤ 1 W, Ci ≤ 60.89 nF, Li ≤ 7.7 mH
IECEx CSA 13.0004 Ex ia IIB T4 Ga
0344
IMPORTANT: Hammer Union Pressure Transmitter MUST be installed according to
drawing 9002460 (Intrinsically Safe Wiring Diagram) on page 7 to meet listed approvals.
Faulty installation will invalidate all safety approvals and ratings.
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iii
Page 4
Warranty and Warranty Restrictions
This product is covered by APG’s waranty to be free from defects in material and workmanship under
normal use and service of the product for 24 months. For a full explanation of our Warranty, please visit
https://www.apgsensors.com/about-us/terms-conditions. Contact Technical Support to recieve a Return
Material Authorization before shipping your product back.
Scan the QR code below to read the full explanation of our Warranty on your tablet or smartphone.
iv
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Page 5
Chapter 1: Specications and Options
Automation Products Group, Inc.
Automation Products Group, Inc.
• Dimensions
Hammer Union with 1502 Fitting Hammer Union with 2002, 2202 Fitting
Model: HU-Lnn-IS-nnK-PSIS
Serial #: .
Mfg Date: .
PN: nnnnnn-nnnn
PN: nnnnnn-nnnn
Model: HU-Lnn-IS-nnK-PSIS
Serial #: .
Mfg Date: .
PN: nnnnnn-nnnn
PN: nnnnnn-nnnn
Specications
Performance
Pressure Ranges 0 to 20K PSIS (Per Part Number) Analog Output 4-20mA, 0-5VDC Over Pressure 1.5X Full Scale, 22.5 kpsi, or limit of WESCO tting,
Burst Pressure 3.0X Full Scale, 22.5 kpsi, or limit of WESCO tting,
Life 10 million cycles, minimum
Accuracy
Linearity, Hystereses & Repeatability ±0.25% of Full Scale (BFSL) Thermal Zero Shift ±0.026% FSO/°C (±0.01% FSO/°F) Thermal Span Shift ±0.026% FSO/°C (±0.01% FSO/°F)
Environmental
Operating Temperature -40 to 85°C (-40 to 185°F) Compensated Temperature -40 to 65°C (-40 to 150°F) Enclosure Protection IP67/IP65
888-525-7300
888-525-7300
whichever is smallest
whichever is smallest
Electrical
Supply Voltage 10-28 VDC on sensor Output Signal @ 21°C 4-20 mA: 3-30 mA max.
Masterials of Construction
Wetted Materials Incoloy 925 NACE MR-01-75 and ISO 15156-3 Enclosure 316L Stainless Steel
Mechanical
Pressure Connection WECO® standard 1502, 2002, 2202 or equivalent Weight 2.3kg (5.10 lbs)
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0 to 5 VDC: 7mA max
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Model Number Congurator
Part Number: HU - _____ - IS - _____ - PSIS - _____ - _____ - _____ A B C D E
A. Output
L24 4-20 mA
L27 0-5 VDC
B. Pressure Range
5K 0 - 5,000 psis
6K 0 - 6,000 psis 10K 0 - 10,000 psis 15K 0 - 15,000 psis 20K 0 - 20,000 psis (2002 tting only)
C. Electrical Connection
4-20 mA Output Options
E1 4 pin M12 (w/ Shunt Cal) □ E2 5 pin M12 (w/ Shunt Cal) □ E6 3 pin Turck M12 [RSFVL36] □ E7 4 pin Reverse Bayonet (w/ Shunt Cal) □ E8 5 pin Threaded MS3102 (w/ Shunt Cal) □ E9 3 pin Threaded MS3102 □ E11 4 pin Threaded MS3102 □ E13 7 pin Jupiter/Souriau (w/ Shunt Cal) □ E15 6 pin Bayonet (w/ switched Shunt Cal) □ E18 4 pin Rota (w/ Shunt Cal) □ E20 4 pin Turck M12 [P-RSFV 40-0.3] □ E28 6 pin Bayonet □ E40 3 pin Bayonet (w/ Shunt Cal) □ E45 6 pin Bayonet (w/ Shunt Cal)
D. Fitting
P34  LargeHU1502Wecotting
P35  SmallHU2002/2202WecottingP36  LargeWeldedHU1502WecottingP37  SmallWeldedHU2002/2202Wecotting
E. Enclosure
K0 No options (standard)
K7 With handle* □ K1 With protective cage assembly*
*Consult factory
0-5 VDC Output Options
E3 4 pin Threaded MS3102 □ E14 6 pin Bayonet (w/ switched Shunt Cal)
4-20 mA Direct Wiring Options w/ Shunt Cal
E5  1/2NPTcoupling,yingleadsE10  JunctionBox(1502ttingonly)E17  1/2NPTcoupling,10’cable,yingleads
2
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• Electrical Connectors and Pinout Table
4-20 mA Output Direct Wiring
Face view of male connector on HU
C A
B
3-Pin Threaded
MS3102
Connector
D
A
C
B
4-Pin Threaded
MS3102
Connector
A
E B
D C
5-Pin Threaded
MS3102
Connector
C A
B
3-Pin
Bayonet
Connector
D
A
C
B
4-Pin Reverse
Bayonet
Connector
A
FEB
C
D
6-Pin
Bayonet
Connector
4-Pin
Mini Style
Connector
Turk M12
RSFVL 36
Connector
5-Pin
Mini Style
Connector
Turk M12
P-RSFV 40-0.3
Connector
Flying Leads & Terminal Strip Wiring
E5 E10 Flying Lead Wires Junction Box (1502 only) Wire 1/2” NPTM Coupling 1/2” NPTF Cable Entry
Red + Signal + Signal
Black – Signal – Signal
Yellow Shunt Cal Shunt Cal
+ Signal
– Signal
Shunt Cal
E17
Flying Lead Wires
1/2” NPTF Coupling
+ Signal
– Signal
Shunt Cal
Red Wire
Black Wire
Yellow Wire
0 to 5 VDC Output 4-20 mA Output
E3 E14 E1 E2 E6 E7 E8 E9 4 pin MS3102 6 pin Bayonet 4 pin Mini 5 pin Mini 3 pin M12 4 pin Bayonet 5 pin MS3102 3 pin MS3102 Pin Electroplate Nickel Stainless Steel Nickel Plated Zinc Nickel Plated Zinc Stainless Steel Stainless Steel Stainless Steel Stainless Steel
A (1) + Power + Power + Signal + Signal No Connection + Power/Signal No Connection No Connection
B (2) – Power + Signal – Signal – Signal + Power/Signal – Power/Signal – Power/Signal + Power/Signal
C (3) + Signal -Power Shunt Cal No Connection - Power/Signal Shunt Cal + Power/Signal - Power/Signal
D (4) – Signal – Signal No connection Shunt Cal No Connection Shunt Cal
E (5) +Shunt Cal
No Connection
No Connection
F -Shunt Cal
Note: Mating connectors sold separately.
4-20 mA Output
E11 E13 E15 E18 E20 E28 E40 4 pin MS3102 7 Pin Jup./Souriau 6 pin Bayonet 4 pin ROTA 4 pin M12 6 pin Bayonet 3 pin Bayonet Pin Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
A (1) No Connection + Power/Signal + Power/Signal + Power/Signal -Power/Signal + Power/Signal + Power/Signal
B (2) – Power/Signal – Power/Signal – Power/Signal – Power/Signal + Power/Signal – Power/Signal – Power/Signal
C (3) + Power/Signal No Connection No Connection Case Ground No Connection No Connection Shunt Cal
D (4) Case Ground No Connection Case Ground Shunt Cal Case Ground No Connection
E (5) Shunt Cal + Shunt Cal No Connection
F (6) No Connection – Shunt Cal No Connection
G (7) No Connection
Note: Mating connectors sold separately.
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E45
6 pin Bayonet
Stainless Steel
+ Power/Signal
– Power/Signal
No Connection
Case Ground
Shunt Cal
No Connection
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Chapter 2: Installation and Removal Procedures and Notes
• Tools Needed
You will need the following tools to install your 1502 or 2002 / 2202 Hammer Union Pressure Transmitter:
A hammer
1502 or 2002 / 2202 wing nut
DANGER: Mismatched unions and nuts can result in dangerous or hazardous equip-
ment failures. Always check identications on both union pieces and nuts prior to installa­tion. Only use pieces with matching union gure numbers, sizes, and pressure ratings.
• Physical Installation
Ensure mating union faces are clean, dry, and free of debris.
Mate your Hammer Union Pressure Transmitter onto the socket.
Place the wing nut on the Transmitter and spin into place.
Hammer the wing nut until tight.
• Electrical Installation
Check the pinout table on your Hammer Union Pressure Transmitter against your order.
Check that your electrical system wiring matches the pinout table on your Hammer Union.
For instruments with connectors, make the connection. Otherwise, attach your wire to the provided
terminal strip.
4
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Page 9
• Shunt Calibration Procedures
APG’s Hammer Union Pressure Transmitters can be congured with either a single-pin shunt calibration or
two-pin switched shunt calibration.
Single-Pin Shunt Calibration Procedure
APG’s Hammer Union Pressure Transmitters with single-pin shunt cal provide a full scale output (20.0 mA or 5 VDC) when 10 to 28 VDC is applied to the designated Shunt Cal pin. See the pinout chart on your Hammer
Union Pressure Transmitter’s label.
Check the pinout table on your Hammer Union Pressure Transmitter.
For 0 - 5 VDC Hammer Unions, connect +/- Power and +/- Signal, with a volt meter connected across
+/- Signal.
For 4-20 mA Hammer Unions, connect +/- Signal, with - Signal connected through an Ammeter.
Apply 10 to 28 VDC to the Shunt Cal pin.
If the instrument electronics are opperating properly, the output signal will go to full scale (5 VDC or 20
mA).
Two-Pin Shunt Calibration Procedure
APG’s Hammer Union Pressure Transmitters with two-pin shunt cal provide a full scale output (20.0 mA or 5 VDC) when + Shunt is shunted to - Shunt. This is usually accomplised via an external switch. See the pinout
chart on your Hammer Union Pressure Transmitter’s label.
Check the pinout table on your Hammer Union Pressure Transmitter.
For 0 - 5 VDC Hammer Unions, connect +/- Power and +/- Signal, with a volt meter connected across +/-
Signal, and an open switch between + Shunt Cal and - Shunt Cal.
For 4-20 mA Hammer Unions, connect +/- Signal, with - Signal connected through an Ammeter, and an open switch between + Shunt Cal and - Shunt Cal.
Close the open switch between + Shunt Cal and - Shunt Cal, ectively applying power to - Shunt Cal. (+ Power for 0 - 5 VDC, and + Signal for 4 - 20 mA, is tied to + Shunt Cal inside the Hammer Union)
If the instrument electronics are opperating properly, the output signal will go to full scale (5 VDC or 20 mA) when the switch is closed.
• Removal Instructions
Removing your Hammer Union Pressure Transmitter from service must be done with care. It’s easy to create an unsafe situation if you are not careful to follow these guidelines:
Make sure the pressure is completely removed from the line where your sensor is installed. Follow any
and all procedures for safely isolating any media contained inside the line or vessel.
Remove the Hammer Union wing nut.
Remove your Pressure Transmitter.
Clean the sensor’s tting and diaphragm of any debris (see above instructions) and inspect for damage.
Store your sensor in a dry place, at a temperature between -40° F and 180° F.
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Page 10
DANGER: Removing your Hammer Union Pressure Transmitter while there is still
pressure in the line could result in injury or death.
Chapter 3: Maintenance
• General Care
Your Hammer Union Pressure Transmitter is designed to be maintenance free. As such, there are no
customer servicable parts on or in the device. However, in general, you should:
Avoid touching the diaphragm. Contact with the diaphragm, especially with a tool, could permanently shift the output and ruin accuracy.
Clean the diaphragm or the diaphragm bore only with extreme care. If using a tool is required, make
sure it does not touch the diaphram.
• Repair and Returns
Should your Hammer Union Pressure Transmitter require service, please contact the factory via phone, email, or online chat. We will issue you a Return Material Authorization (RMA) number with instructions.
Phone: 888-525-7300
Email: sales@apgsensors.com
Online chat at www.apgsensors.com
Please have your Hammer Union Pressure Transmitter’s part number and serial number available. See Waranty and Warranty Restrictions for more information.
IMPORTANT: All repairs and adjustments of the Hammer Union Pressure Transmitter
must be made by the factory. Moding, disassembling, or altering the Hammer Union
Pressure Transmitter on site is strictly prohibited.
6
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Page 11
Chapter 4: Hazardous Location Installation and Certication
DO NOT ALTER WITHOUT PROPER APPROVAL
FROM THE CONTROLLING AGENCY
AUTHORIZED PERSON AND THE NOTIFIED BODY.
Intrinsically Safe Wiring Diagram
D
REV
APPROVED
DATE
REVISIONS
DESCRIPTION
SEE CHANGE ORDER.
D
REV
--
ZONE
HAZARDOUS AREA
888.525.7300
Logan, Utah USA
1025 West 1700 North
ACTUAL PINOUT PER LABEL ON UNIT.
SUBSTITUTION OF COMPONENTS
MAY IMPAIR INTRINSIC SAFETY.
HAZARDOUS AREA
UNION PRESSURE TRANSMITTER
INSTALLATION DRAWING HAMMER
CSA INTRINSICALLY SAFE HAZARDOUS
AUTOMATION PRODUCTS GROUP, INC.
DATE
R. OBORN
E. TOLMAN
M. HARVEY
APPROVALS
APVD
CHKD
DRWN
1
.01
.005
UNLESS OTHERWISE SPECIFIED
PER ASME Y14.5-2009
2 PLACES:
3 PLACES:
DIMENSIONS ARE IN INCHES
AND TOLERANCES ARE AS FOLLOWS:
TOLERANCE ON ANGLES:
INTERPRET DIMENSIONS AND TOLERANCES
1 OF 1
DOCUMENT NO
SHEET
PER ORDER
PART NO
52797
CAGE CODE
1:1
C
SIZE
SCALE
FINISH
MATL
CONTRACT
THIRD ANGLE PROJECTION
NON-HAZARDOUS AREA
BARRIERS MUST BE NRTL APPROVED AND MUST BE
INSTALLED IN ACCORDANCE WITH
1.
-
-
-
-
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DISCLOSED TO OTHERS WITHOUT
LOGAN, UTAH AND MAY NOT BE
PROPRIETARY AND CONFIDENTIAL
THIS DRAWING IS THE PROPERTY OF
AUTOMATION PRODUCTS GROUP, INC.
DETRIMENTAL TO THE COMPANY.
IF LOANED, IT IS SUBJECT TO RETURN
USED, REPRODUCED, PUBLISHED, OR
IN ANY WAY DIRECTLY OR INDIRECTLY
WRITTEN CONSENT OF THE COMPANY.
UPON DEMAND AND MAY NOT BE USED
NON-HAZARDOUS AREA
THIS DEVICE MUST BE CONNECTED TO AN
APPROVED SAFETY BARRIER.
BARRIER PARAMETERS MUST MEET THE FOLLOWING
A.
B.
C.
INSTALL IN ACCORDANCE WITH THE NEC
2.
3.
4.
5.
MATING CONNECTOR.
7
Page 12
CSA Certicate of Compliance
Certificate of Compliance
Certificate: 1916494 Master Contract: 237484 (237484) Project: 70177689 Date Issued: 2018-06-26 Issued to: Automation Products Group Inc
1025 West 1700 North Logan, Utah 84321 USA
Attention: Joseph James
The products listed below are eligible to bear the CSA Mark shown
with adjacent indicators 'C' and 'US' for Canada and US or with adjacent
indicator 'US' for US only or without either indicator for Canada only.
Issued by:
PRODUCTS CLASS 2258 04 - PROCESS CONTROL EQUIPMENT - Intrinsically Safe, Entity - For Hazardous Locations
CLASS 2258 84 - PROCESS CONTROL EQUIPMENT - Intrinsically Safe, Entity - For Hazardous Locations -
To U.S. Requirements
Class I, Division 1, Groups C, D Class I, Zone 0 Ex ia IIB T4 AEx ia IIB T4
Hammer Union Pressure Sensor, Model HU-Ln-IS, HU-1502SS-Ln, and HU1502I-Ln (where Ln = L1,
L3, L24 or L27). Temperature Code Rating T4; Ambient range -40°C to +85°C; Enclosure Type: IP65 and IP67; Maximum Working Pressure: 20,000 PSI; Installed as per Drawing 9002460; Intrinsically Safe with the following Entity Parameters:
Vmax, Ui = 28Vdc Imax, Ii = 110mA Pmax, Pi = 1W Ci = 60.89nF Li = 7.7mH
DQD 507 Rev. 2016-02-18 Reaffirmed 2018-04-09 Page 1
Albert Jansen Albert Jansen
8
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Page 13
Certificate: Project:
1916494
70177689
Master Contract: 237484
Date Issued: 2018-06-26
Conditions of Acceptability
To maintain IP67/65 rating, the equipment shall be installed with a certified IP67/65 mating connector. This device must be connected to a NRTL approved safety barrier
Note: Suffixes are added to indicate options not affecting safety.
APPLICABLE REQUIREMENTS
CAN/CSA-C22.2 No. 0-10 (R2015) General Requirements – Canadian Electrical Code, Part II
CAN/CSA-C22.2 No. 60950-1-07 Information technology Equipment – Safety – Part1: General Requirements
CAN/CSA-C22.2 No. 60079-0:15 Explosive Atmospheres - Part 0: Equipment - General r equirements
CAN/CSA-C22.2 No. 60079-11:14 Explosive Atmospheres – Part 11: Equipment protection by intrinsic safety "i"
UL 60950-1 Edition 2 Information technology Equipment – Safety – Part1: General Requirements
ANSI/UL 60079-0:13 Electrical Apparatus for Explosive Gas Atmospheres - Part 0: General Requirements
ANSI/UL 60079-11:13 Electrical apparatus for Explosive Gas Atmospheres - Part 11: Intrinsic Safety “i”
DQD 507 Rev. 2016-02-18 Page 2
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9
Page 14
Certificate: Project:
1916494
70177689
Master Contract: 237484
Date Issued: 2018-06-26
MARKINGS
The manufacturer is required to apply the following markings:
Products shall be marked with the markings specified by the particular product standard. Products certified for Canada shall have all Caution and Warning markings in both English and French.
Additional bilingual markings not covered by the product standard(s) may be required by the Authorities Having Jurisdiction. It is the responsibility of the manufacturer to provide and apply these additional markings, where applicable, in accordance with the requirements of those authorities.
The products listed are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for Canada and US (indicating that products have been manufactured to the requirements of both Canadian and U.S. Standards) or with adjacent indicator 'US' for US only or without either indicator for Canada only.
(1) Submittor's name, trademark, or the CSA file number (adjacent the CSA Mark). (2) Catalogue / Model designation. (3) Entity Parameters (4) Date code / Serial number traceable to month and year of manufacture. (5) Hazardous Location designations. (6) The words "Exia, INTRINSICALLY SAFE". (7) Temperature code T4. (8) Ambient -40°C to +85°C (9) Maximum working pressure. (10) Enclosure Type: IP 65/67 (11) The CSA Mark with the c and us qualifiers as applicable.
The products listed above are eligible to bear the CSA Mark with adjacent indicators “C” and “US” for Canada and US or with adjacent indicator “US” for US only or without either indicator for Canada only.
10
DQD 507 Rev. 2016-02-18 Page 3
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Page 15
Certificate: Project:
Project
Date
Description
70177689
2018
Update CSA Report 1916494 to add two new housing designs, specified as HU UL/CSA 61010-1.
2703264
2014-09-15
Update to Report 1916494 to revise input filter board.
2615564
2013-04-02
Update to include revised drawings with minor changes.
2517307
2012
Update to include a new EMI board within the Hammer Union Pressure Sensor as well an IP65/67 certification for the sensor enclosure.
1916494
2007
Supersedes report 1854327 (sub report 1726089) to change listing to show Ex ia and AEx ia.
1916494
70177689
Master Contract: 237484
Date Issued: 2018-06-26
Supplement to Certificate of Compliance
Certificate: 1916494 Master Contract: 237484 (237484)
The products listed, including the latest revision described below,
are eligible to be marked in accordance with the referenced Certificate.
Product Certification History
-06-26
-1502I and HU-1502SS. Upgrade all models from CSA 142-M1987 to
-08-09
-05-30
DQD 507 Rev. 2016-02-18 Page 4
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Page 16
• EC Declaration of Conformity
12
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Page 17
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Page 18
APG
R
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Automation Products Group, Inc.
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