American Power Conversion PMH3XLM User Manual

Surge Arrest PM Series

Model PMH3XLM

(For 380/220 Volt Power Systems)

Non-Modular Surge Protection Device (SPD)

User’s Manual

This User Manual is intended for use by qualified personnel only. The Surge Protection Device defined in this manual contains no user-serviceable parts.

Installation and maintenance of the Surge Protection Device is to be accomplished by qualified/ licensed electrical personnel only, using the Service Manual for guidance.

Installation and maintenance of the Surge Protection Device by non-qualified/licensed electrical personnel will void the warranty.

American Power Conversion denies warranty coverage, as well as any liability for a device that has been installed or maintained by non-qualified/licensed personnel.

West Kingston, Rhode Island 02892 USA

990-0538 6/01

132 Fairgrounds Road

P.O. Box 278

SurgeArrest PM Series

Contents

INTRODUCTION.......................................................................................................................................... 1

WARNINGS, CAUTIONS, and NOTES ..................................................................................................... 1

INSTALLATION and MAINTENANCE CONSIDERATIONS .............................................................. 1

Fastener Installation ...........................................................................................................................1

Electrical Bonding and Grounding..................................................................................................... 1

Wire Routing......................................................................................................................................1

Electrical Connector Mating ..............................................................................................................1

Electro-Static Discharge..................................................................................................................... 2

Soldering ............................................................................................................................................2

INSTALLATION ........................................................................................................................................... 2

TESTING........................................................................................................................................................ 2

UNPACKING and PRELIMINARY INSPECTION.................................................................................. 2

Storage................................................................................................................................................ 2

LOCATION CONSIDERATIONS .............................................................................................................. 2

Environment....................................................................................................................................... 2

Audible Noise..................................................................................................................................... 2

Mounting and Cabinet Data ............................................................................................................... 2

Service Clearance............................................................................................................................... 3

Equipment Performance..................................................................................................................... 3

Product Orientation ............................................................................................................................4

System Grounding.............................................................................................................................. 4

ELECTRICAL CONNECTIONS ................................................................................................................ 4

Overcurrent Protection ....................................................................................................................... 4

Voltage Rating.................................................................................................................................... 4

Terminals............................................................................................................................................ 4

Parallel Connection ............................................................................................................................5

Wire Size............................................................................................................................................ 5

PMH3XLM SERIES INSTALLATION INSTRUCTIONS....................................................................... 6

Typical Unit Installation, Three Phase WYE, 4 Wire, plus Ground.................................................. 6

Circuit Breaker and Disconnect Switch ............................................................................................. 8

OPERATION and FEATURES.................................................................................................................... 8

Status Panel Controls, Indicators, and Alarms................................................................................... 9

Audible Alarm and Control................................................................................................................ 9

Dry Contacts..................................................................................................................................... 10

Environmental Monitoring Unit Option........................................................................................... 10

CORRECTIVE MAINTENANCE (Repair) ............................................................................................. 11

Troubleshooting ............................................................................................................................... 11

Display Board Removal and Replacement Instructions................................................................... 12

PREVENTIVE MAINTENANCE - Inspection and Cleaning................................................................. 12

REPLACEMENT PARTS .......................................................................................................................... 12

LIMITED WARRANTY............................................................................................................................. 14

TECHNICAL SUPPORT............................................................................................................................ 14

Contents - continued

Tables

Table 1 - Voltage Rating and Service Type (by Model) .................................................................... 4

Table 2 - Relay Contact Pin Arrangement ....................................................................................... 10

Figures

Figure 1 - SPD Mounting Requirements............................................................................................ 3

Figure 2 - Typical Parallel Connections............................................................................................. 5

Figure 3 - Status Panel with Surge Counter Option ........................................................................... 9

Figure 4 - Troubleshooting Flow Chart............................................................................................ 11

Figure 5 - Display Board Locator Diagram ..................................................................................... 13

INTRODUCTION

Thank you for choosing the APC SurgeArrest PMH3XLM Series Surge Protection Device (SPD).

This User Manual provides important information for the owner of APCs Non-Modular PMH3XLM SurgeArrest SPD. Specific technical information contained in this manual has been provided for planning purposes only. Note: SPDs are also known as Transient Voltage Surge Suppressors (TVSS). The SPD must be installed by qualified/ licensed electrical personnel only, using the Service Manual provided with the device. The installer should follow the steps outlined in the Service Manual to insure proper installation. A copy of the installer’s invoice detailing the installation of this device is required in order to obtain warranty service for the device. The only serviceable component of this device is the Display Board Assembly. This device contains no user-serviceable parts.

Please read and understand all information contained in this manual prior to use. This manual is to be used as a guide for using the device.

The APC modular Surge Protection Device (SPD) is a high quality, high energy surge attenuation system that has been designed to protect sensitive equipment from damaging transient voltage surges in 380/220 volt power system applications. The PMH3XLM unit is a parallel SPD designed for service entrance and downstream panelboard applications. Proper use is imperative to maximize the surge suppressor’s effectiveness and performance.

The PMH3XLM provides surge protection per phase and is available with a 120kA per phase rating. All APC products are extensively tested according to industry standards as set by IEC 60950, and is qualified for all circuit

capacities. Note: When planning the placement of this device, consideration should be given to the connection method

to be used. In some applications, this device may require several feet of wire. Increased wire lead length adversely affects clamping voltages.

WARNINGS, CAUTIONS and NOTES

• Warnings statements in this manual provide information, which if not complied with, may result in personnel injury or death.

• Cautions statements in this manual provide information, which if not complied with, may result in damage to equipment.

• Notes presented in this manual contain information deemed essential to highlight.

INSTALLATION CONSIDERATIONS

For system deployment planning purposes, during installation into an electrical system, the SPD must NOT be energized until the electrical system is completely installed, inspected, and tested. All conductors must be connected and functional, including the neutral (blue wire). The voltage rating of the device and system must always be verified before energizing the SPD.

Failure to follow these guidelines can lead to abnormally high voltage being applied to the SPD. This may cause the SPD to prematurely fail or significantly shorten the effective life. The warranty does not cover an incorrectly installed device.

TESTING

Also for system deployment planning purposes, any factory or on-site testing that exceeds the normal operating voltage such as high-potential insulation testing, or any other tests where the suppression components will be subjected to voltages higher than their rated "turn on" voltage, must be run with the SPD disconnected from the power source. For 4-wire SPDs, the neutral connection at the SPD must also be disconnected prior to performing high-potential testing, and then reconnected upon completion of the test.

Caution: The SPD and its associated suppression components must be disconneted during elevated

voltage testing. Failure to comply may result in damage to the suppression components and/or other electronic components.

UNPACKING and PRELIMINARY INSPECTION

• Inspect the entire shipping container for damage or signs of mishandling before unpacking the unit.

• Remove the cardboard packing and further inspect the unit for any obvious shipping damages.

• If damage found is a result of shipping or handling, immediately file a claim with the shipping company and

forward a copy to APC.

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