APC MW II User Manual

Installation
®
Symmetra
MW II
1200 kW
400 V
X017
X012
X008A
X014B
X013
X014A
X008B
X010
X405
X007
X021
X022
Normal
Normal
UPS Summary
~~
Contents
Safety ......................................................................1
IMPORTANT SAFETY INSTRUCTIONS
- SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Symbols used in this guide . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
System Overview......................................................3
UPS Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Inverter Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Control/Input/Output Section . . . . . . . . . . . . . . . . . . . . . . . 3
External Bypass Static Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical Installation ................................................5
Typical UPS Wiring Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Power wiring overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
External disconnection switches . . . . . . . . . . . . . . . . . . . . . 6
Input/Output wiring precautions . . . . . . . . . . . . . . . . . . . . . 6
AC and PE cable connections . . . . . . . . . . . . . . . . . . . . . . . 7
Battery cables connection . . . . . . . . . . . . . . . . . . . . . . . . . . 8
External Bypass Static Switch Wiring . . . . . . . . . . . . . . . . . . . . 10
Top cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Communication cable overview . . . . . . . . . . . . . . . . . . . . . . . . 12
Relay Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Location of relay boards . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Communication cables with optional Relay Board . . . . . . . . . 13
Relay board 1 connections . . . . . . . . . . . . . . . . . . . . . . . . 14
Relay board 2 connections . . . . . . . . . . . . . . . . . . . . . . . . 15
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001 i
Specifications ........................................................ 17
Low-Impedance/High-Impedance Earthing. . . . . . . . . . . . . . . . 17
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
AC Input External Bypass SSW . . . . . . . . . . . . . . . . . . . . . 19
Heat dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Torque specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Required Breaker Settings (400 V Systems) . . . . . . . . . . . . . . . 20
Input and upstream breakers . . . . . . . . . . . . . . . . . . . . . . 20
Output and downstream breakers . . . . . . . . . . . . . . . . . . . 21
Appendix .............................................................. 23
System and Protective Earthing . . . . . . . . . . . . . . . . . . . . . . . . 23
TN Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Reference to IEC 60364-4-41 413.1.3 . . . . . . . . . . . . . . . . . 23
Reference to IEC 60364-5-54 546.2.3 . . . . . . . . . . . . . . . . . 23
Additional requirements for generating sets (IEC 60364-5-55 551.4.2)
Protective devices in TN systems . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . . . . . . . . . 24
TT Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Reference to IEC 60364-4-41 413.1.4 . . . . . . . . . . . . . . . . . 25
Protective devices in TT systems . . . . . . . . . . . . . . . . . . . . 25
IT Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Reference to IEC 60364-4-41 413.1.5 . . . . . . . . . . . . . . . . . 26
Protective devices in IT systems . . . . . . . . . . . . . . . . . . . . . 27
ii Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001

Safety

IMPORTANT SAFETY INSTRUCTIONS
- SAVE THESE INSTRUCTIONS
This guide contains important instructions for SYMF1200KH that should be followed when handling the UPS, External Bypass Static Switch, Battery Enclosures, and Batteries.

Symbols used in this guide

Warning: Indicates an electrical hazard, which, if not avoided, could result in injury or
death.
Caution: Indicates a hazard, which, if not avoided, could result in injury or death.
Note: Indicates important information.
Indicates that more information is available on the subject.
Main Protective Earthing Terminal symbol.
Ground symbol.

Installation safety

Press the optional EPO (Emergency Power Off) button to switch off all AC and DC power
EPO
supply to connected equipment in the room and to cut off the load supply. The EPO is
typically located on a wall in the room in which the UPS is installed. See “Communication
cable overview” section for information on how to wire the UPS to the EPO.
Warning: Before you start the installation, verify that all AC and DC power source breakers are in the open position.
Warning: Only personnel trained in the construction and operation of the equipment, and the electrical and mechanical hazards involved, must install or remove system components.
1Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001
Warning: Do not use high voltage testing equipment as it will destroy the electronic
circuits in the units.
Caution: The system is equipped with an optional auto-start function enabling the system to start without any warning when power is applied.
Caution: All wiring to be in accordance with applicable national and/or local electrical wiring rules.
This unit contains components that are sensitive to electrostatic discharge (ESD). Follow proper ESD procedures to avoid severe damage to electronic components.
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-0012

System Overview

UPS Sections

The UPS system consists of two 600 kW Inverter Sections, a Control/Input/Output Section and an External Bypass Static Switch Section.

Serial number

The serial number is stated on the type label behind the finishing panel above the display unit. Remove finishing panel as described in “Appendix C” to see serial number.

Inverter Section

The Inverter Sections regulate the UPS output and operates from battery power in the event of mains input loss.

Control/Input/Output Section

The Control/Input/Output Section controls and monitors the UPS and contains the input/output terminations.
Control/Input/Output SectionInverter Section
Width:
1268 mm
Width:
2110 mm
Total width of UPS sections:
4646 mm
Weight:
Without Power Modules: 5301kg With Power Modules: 6324 kg
X017
X012
X008A
X014B
X013
X014A
X008B
X011
X010
X405
X007
X021
X022
Normal
Normal
UPS Summary
~~
2032 mm
m
m
7
6
0
1
Inverter Section Width:
1268 mm
3Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001

External Bypass Static Switch

The External Bypass Static Switch (External Bypass SSW) transfers the load (manually or automatically) from the UPS to an alternate source without interrupting the supply to the load.
Normal
~~
2032 mm
1067 mm
2 MW External Bypass Static Switch
Width:
1014 mm
Weight:
636 kg

Serial number

The serial number is stated on the type label behind the finishing panel above the display unit. Remove finishing panel to see serial number.
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-0014

Electrical Installation

Typical UPS Wiring Principle

Power wiring overview

See separate guide on parallel operation for wiring overview in parallel systems.
Batteries 1
Battery Breaker Box 1
6
Symmetra MW
9
9
Batteries 2
Battery Breaker Box 2
6
External Bypass Static Switch
= CABLING PROVIDED BY OTHERS
DC CABLING SHOULD BE SEGREGATED FROM AC CABLING
SEE BATTERY INSTALLATION INFORMATION
POWER WIRING AND CONTROL WIRING MUST BE SEGREGATED.
AC CIRCUIT CABLE LENGTHS (INPUT AND OUTPUT) SHOULD BE EQUAL ON ALL MODULES
DC CIRCUIT CABLE LENGTHS SHOULD BE EQUAL ON ALL MODULES
8.
9.
10.
INSTALLATION MUST COMPLY WITH NATIONAL AND LOCAL ELECTRICAL RULES.
11.
12.
13.
14.
Maintenance Bypass Panel (MBP)
MAINS
MAINS SOURCE 3X400/230V TN-S (PROVIDED BY OTHERS).
Q1 - Q6 WITH 2NO/2NC AUXILIARY CONTACTS.
Q7, Q8 DC RATED THERMAL MAGNETIC TRIP MOLDED CASE CIRCUIT BREAKER.
WITH 24VOLT DC UNDER VOLTAGE RELEASE (UVR) AND 2NO/2NC AUXILIARY CONTACTS.
1.2.3.4.5.
SEE THE INSTALLATION GUIDE FOR THE BREAKER SETTINGS OF Q1, Q3, Q4 AND Q5.
ALL AC POWER CABLING IS L1,L2,L3,N,PE.
UPS INPUT AND OUTPUT CONDUCTORS MUST BE IN SEPARATE CABLE RUNS.
UPS AND STATIC BYPASS WITHSTAND RATING, Icw = 200 KA
6.
7.
5Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001

External disconnection switches

Warning: The UPS has no built-in disconnect devices to switch off external AC (Q1 and
Q5) and DC (Q7 and Q8) input power. Ensure that the disconnect devices are available as separate components for this installation.
Note: The installer must provide each external disconnect device for this UPS system with labels displaying the following text: “Isolate the Uninterruptible Power Supply (UPS) as instructed in the User Guide before working on the circuit.”

Input/Output wiring precautions

Warning: Only personnel trained in the construction and operation of the equipment,
and the electrical and mechanical hazards involved, must install or remove system components.
Warning: Before you start the installation, verify that all AC and DC power source breakers are in the open position.
Warning: Supply the UPS from a 3 × 400/230 V, L1, L2, L3, N, PE source or a high­impedance grounded system.
Caution: All wiring to be in accordance with applicable national and/or local electrical wiring rules.
Note: Use only copper conductors.
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-0016

AC and PE cable connections

y
Top view of top cover
For battery grommets

For AC and PE grommets
For AC and PE grommets
N
Normal
UPS Summar
~~

L1 IN
L1 OUT
L2 IN
L2 OUT
L3 IN
L3 OUT
Note: No drilling or cutting should take place over the top of the UPS.
7Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001
1. With the top covers removed, drill holes for AC, PE and Battery grommets in areas shown.
2. Re-fit the covers and install the grommets.
3. Feed AC and PE cables through grommets in the Control/Input/Output Section.
Hole distance DC
Cable lug
44.45 mm
35.8 mm
4. Connect PE cable.
5. Connect AC IN cables to normal power and bypass power.
6. Connect AC OUT cables.

Battery cables connection

Warning: Make sure that the battery breakers are open (OFF) prior to running the
cables.
Caution: For battery installation and maintenance instructions, refer to the battery manufacturer’s installation manual.
Caution: Over-current protection for the battery circuit is required by code. The minimum DC voltage rating of the battery supply over-current protection device is 500 V.
Busbar
44.45 mm
13
Cable lug
Hole distance AC
44.45 mm
58 mm
Busbar
44.45 mm
13
Hole distance grounding
Cable lug
44.45 mm
46.99 mm
Busbar
44.45 mm
M10 stud
Note: Over-current protection for the battery circuit is required by national wiring rules.
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-0018
X017
X012
X008A
X014B
X013
X014A
X008B
X011
X010
X405
X007
X021
X022
UPS Summary
Normal
Normal
~~
BAT1 + BAT2 -
BAT1 - BAT2 +
1. Feed the battery cables through the grommets.
2. Connect battery cables to Bat 1+ and Bat 1-.
3. Connect battery cables to Bat 2+ and Bat 2-.
Note:The battery cables can be connected on either side of the busbar.
9Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001

External Bypass Static Switch Wiring

Warning: Before you start the installation, verify that all AC and DC power source
breakers are in the open position.
Warning: Use only manual reset protection as input over-current protection.
Warning: Over-current protection required by national wiring rules.
Warning: The UPS has no built-in disconnect devices to switch off external AC (Q1 and
Q5) and DC (Q7 and Q8) input power. Ensure that the disconnect devices are available as separate components for this installation.
Caution: The External Bypass Static is not provided with built-in backfeed protection. Use suitable breakers with a minimum of 0.8 in/20 mm air gap and trip function. The breaker is controlled from the External Bypass SSW and will be tripped in case of backfeed.
Note: The installer must provide each external disconnect device for this UPS system with labels displaying the following text: “Isolate the Uninterruptible Power Supply (UPS) as instructed in the User Guide before working on the circuit.”
Note: The installation of the External Bypass Static Switch must comply with local and national regulations.
Note: Run matched set of phase cables in the same cable run(s). Do not separate phases into different cable runs.
Note: Use only copper conductors.
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-00110

Top cable entry

Top view of top cover
Top view of input and output
L1 IN
L1 OUT
L2 IN
L2 OUT
L3 IN
L3 OUT
X017
X012
X008A
X014B
X013
X014A
X008B
X011
X010
X405
X007
X021
X022
L1 OUT
L2 IN
L2 OUT
L1 IN
UPS Summary
L3 IN
~~
L3 OUT
Normal
Normal
Side view of PE busbar.
1. Loosen the 8 bolts to remove top cover.
Note: No drilling or cutting should take place over the top of the UPS.
2. Drill holes for grommets.
3. Re-fit the covers and install the grommets.
4. Feed the cables through the grommets. Connect cables at cable connection points.
5. Connect Protective Earth conductor to busbar locations.
11Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001

Communication cable overview

y
A
External Bypass Static Switch
e n a
l p
n o
i
t c e
0P0957
n n o C
B
B
6
7
2
2
1
1
X
X
X126A
X127A
UPS
X134A
EPO out
X177
0P0957
Connection plane
X131
B
X133A
B
6
7
2
2
1
1
X
X
A 6 2 1 X
X130
X128
A 7
X129
2 1
Backfeed protection
X
EPO out
X185
21
X134A
X177
1
2
2
1
2
1
X131
X130
X128
X129
Terminator
0N-0765
X134A 1
2
Q
6
Q
5
play)
EMO (Dis
1
2
1
2
External
EPO
12
placed on
wall
EMO (Displ ay)
Q
4
Q
3
2
Q
1
Q
Terminator
0N-0765
612345
871091211
X134B
X134A
1
2
1
2
1
2 1 2
X173
2
12 11
4
X177
X128
X129
10
9
8
s
7
r e
3
P
k
7
B
a
1
6 5
e
M
X
r B
3 2
2
1
1
X177
s
r
e
P
k
B
a
e
M
r
B
X128
X129
1
1
2
X134B
4
5
3
+-+-+ -+-
H4
H3
21
5
43
MBP CAN I/O board1
Norm.op
X175
1
2
Relay output
Note 3
Maintenance Bypass Panel
Relay output
1
2
X175
Norm.op
MBP CAN I/O board 2
0P4533
142
X170
Note 3
Lamps
X172
10
8
6
7
6
Q7
11
9
H6
H5
X172
Lamps
109
0P4533
Maintenance Bypass Panel
Q8
+-+-
12 34
4
X182
2 3
X180
Battery CAN I/O board
1
X185
12
X133A
X133B
0P4512
2
1
3
12
+- +-+ -
Q5
121187
1
X170
Earth fault sensor
X174
2
1
H7
H8
1
3
2
X183
ID 0
X186
78
1
2
X174
Earth fault sensor
X176 3412
56
Q6
+
Externa l Lamp
V r V o
suppl
DC DC
Max. 250V 5A
-
4
2
3
X178
X176
4
4
31
2
X184
42 31
X181
4
3
8 7 1
2
X
1
24V Shunt trip for back feed protection
C
Note 1
-
4
3
+
-
21
+
6
-
5
+
4
-
3
+
2
-
1
+
Shunt trip
Note 2
-
+
-
+
Temp sen sor
-
+
Temp sen sor
-
+
Note 1
-
C2
+
-
C1
+
DC
C2
C1
Q2
Q1
24V
DC
UVR
Q8
UVR
Q7
NTC
NTC
Fuse234Fuse356Fuse4
Fuse1
Note 1: Contact APC Application Team for correct sizing.
Note 2: H7, H8 = 2V LED Note 3: Q2, Q4 and Q6 are optional. If Q2 is not
present pins 3 and 4 must be shorted on both boards. If Q4 is not present pins 7 and 8 must be shorted on both boards. If Q6 is not present pins 11 and 12 must be shorted on both boards.
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-00112

Relay Boards

A
A

Location of relay boards

Relay boards
UPS Summary
Normal
~~

Communication cables with optional Relay Board

Backplane X008
Fan CAN X008
13Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001

Relay board 1 connections

Relay Function Mode Special Comments
Output 1 Common alarm Fail safe
Output 2 Normal operation Active on
Output 3 Bypass operation Active on
Output 4 Battery operation Active on
Output 5 V
out of tolerance Fail safe
DC
Output 6 Battery conditon fault Fail safe Battery fault detected by
battery monitor
Output 7 Maintenance bypass
Active on
operation
Output 8 Mains out of tolerance Fail safe
Output 9 Bypass out of tolerance Fail safe
Output 10 Output out of tolerance Fail safe
Output 11 MCCB open Fail safe Battery breakers open
Output 12 System overload Fail safe
Output 13 Good utility Active on If UPS goes into bypass,
this relay goes on without delay
Output 14 Boost charge active Fail safe
Output 15 Fan fault Fail safe
Output 16 Temperature fault Fail safe Temperature switch active
or faulty temperature sensor
Input 1 Generator active Master will handle
signal
Input 2 Battery room ventilation
Individual Input for indicating that the
fault
Input 3 DC Ground Fault
Individual
Detection
Input 4 Reserved for future use Master will handle
signal
Input 5 Plant clock
synchronization
Master will handle signal
Input 6 Power Tie detection Master will handle
signal
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-00114
Input for indicating that a generator is active. This will be used to reduce the charge power
ventilation in battery rooms is defect. This will be used to reduce the charge power
Input for real time clock synchronization
Input from PLC to detect if Power Tie is active
Relay Function Mode Special Comments
Input 7 Reserved for future use
Input 8 Reserved for future use

Relay board 2 connections

Relay Function Mode Special Comments
Output 1 Info level alarm Fail safe
Output 2 Warning level alarm Fail safe
Output 3 Severe level alarm Fail safe
Output 4 Input frequency too high Fail safe
Output 5 Input frequency too low Fail safe
Output 6 Output frequency too
high
Output 7 Output frequency too
low
Output 8 Bypass source fault Fail safe
Output 9 Close Q7 pulse Active on No delay
Output 10 Close Q8 pulse Active on No delay
Output 11 Power Tie mode active Active on No delay
Output 12 Close Q2 Fail safe No delay
Output 13 Reserved for future use
Output 14 Reserved for future use
Output 15 Reserved for future use
Output 16 Reserved for future use
Input 1 Reserved for future use
Input 2 Reserved for future use
Input 3 Reserved for future use
Fail safe
Fail safe
Input 4 Reserved for future use
Input 5 Reserved for future use
Input 6 Reserved for future use
Input 7 Reserved for future use
Input 8 Reserved for future use
15Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-00116

Specifications

Low-Impedance/High-Impedance Earthing

The Symmetra grounded system.
In a solid grounded system, the neutral power source (mains, generator, or UPS) is solidly grounded. In the event of a down-stream ground fault, the fault current will have a path back to the source, and the over-current device feeding the faulted part of the installation will trip and isolate the fault.
In a high-impedance grounded system, the source is grounded with an impedance (grounding resistor). In the event of a down-stream fault, the fault current will be limited by the impedance of the grounding resistor. The value of a high-impedance system is its ability to maintain operation with a given system fault to ground, i.e. the over-current device will only trip at line-to-line faults or double ground faults. For a high-impedance system to provide enhanced power system reliability and availability, a ground­fault monitoring/alarm system is required.
®
MW is easily integrated into either a solid grounded system, or a high-impedance
Note: Grounding electrode conductor to be supplied by the customer.
For more information refer to “Appendix” in Installation Guide.

Electrical Specifications

Warning: Supply the UPS from a dedicated, 3 × 400/230 V, L1, L2, L3, N, PE source or
a high-impedance grounded system.
Caution: Ensure clockwise phase rotation (L1, L2, L3) of input voltages.
Caution: AC and DC disconnect switches and overcurent protection must be included in the
installation.
Note: All wiring must comply with all applicable national and/or local electrical codes.
Note: Max. prospective RMS short-circuit current on input terminals: 200 kA
Max. prospective RMS short-circuit current on DC terminals: 50 kA
17Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001

AC Input

AC Input
Input rating 1200 kW/kVA
Power Factor 1
Input Voltage 380 V
Input Frequency 50 Hz
Nominal input current (note 1) 1698 A
Input Current Limitation (note 2) 2133 A
Input Voltage 400 V
Input Frequency 50 Hz
Nominal input current (note 1) 1793 A
Input Current Limitation (note 2) 2200 A
Input Voltage 415 V
Input Frequency 50 Hz
Nominal input current (note 1) 1728 A
Input Current Limitation (note 2) 2170 A

DC Input

DC Input
Nominal Voltage (note 3) 2 x 384 V
I
Discharge (note 4) 1628 A
Nom
I
Discharge (note 5) 1929 A
Max
Caution: Over-current protection for the battery circuit is required by code. The minimum DC voltage rating of the battery supply over-current protection device is 500 V.
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-00118

AC Output

AC Output
Vol t a g e 38 0 V
Current Nom (note 8) 1641 A
Max (note 7) 2051 A
Voltage 400 V
Current Nom 1732 A
Max (note 7) 2165 A
Voltage 415 V
Current Nom 1669 A
Max (note 7) 2087 A

AC Input External Bypass SSW

The External Bypass SSW is designed to accommodate a continuous overload of 25%.
AC Input External Bypass SSW
External Bypass SSW Max Input Current (100% load)
380 V 1641 A
400 V 1732 A
415 V 1669 A

Heat dissipation

37.1 kW / 126.7 kBTU/hr (note 6).

Notes

1. Nominal (Nom): Input current based on rated load, nominal input voltage and fully charged batteries.
2. Current limitation is maximum allowed via electronic current limiting and is based on full battery recharge + nominal load and -10% input voltage.
3. Nominal battery voltage assumed to be 2.0 volts/cell (lead technology).
4. Nominal Battery Discharge current based on rated load, and nominal Battery voltage.
5. Maximum Battery Discharge current based on rated load at end of Discharge.
6. Heat dissipation calculated at rated load capacity.
7. This current is at 125% of rated load and is electronically current-limited to a maximum of 10 minutes. This value is only provided so the engineer can ensure that the selected AC output circuit overcurrent device’s time-current characteristic will support this condition.
8. At 380 V, nominal output is reduced from 200 kW to 180 kW in each section.
19Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001

Torque specifications

Torque specifications
Bolt Size M8 13.5 Nm
Bolt Size M10 30 Nm
Bolt Size M12 50 Nm
Bolt Size M14 75 Nm

Required Breaker Settings (400 V Systems)

Note: Contact APC Application Team for Required Breaker Settings in 380 V and 415 V
systems.
The Symmetra® MW is a fault-tolerant system capable of handling and surviving overloads and internal/external faults. The overload performances and fault clearings are possible when the system meets specified minimum requirements for breaker settings.
A proper breaker coordination study is required to ensure the highest availability of the UPS. This breaker coordination study should be performed focusing on maintaining the fault tolerant characteristics of the Symmetra MW.
The following tables provide the optimum settings for the input and output breakers. The settings are specified in the tables below, but some of them can also be found in the Electrical Specification section.
See separate manual on parallel operation for information on required breaker settings in parallel systems.

Input and upstream breakers

Q1, Q5, and any upstream breaker
Duration [S] Current [A] Total load [%] Event/Operation
< 0.005 22 kA -- Internal fault clearing
2200* 127 Overload on-line
1793 100 On-line
1972 110 On-line+ Max. Battery
charge
* In the absence if a coordination study conducted by a professional engineer, the recommended
instantaneous trip setting for breakers Q1, Q2, Q4, Q5, and Q6 is 22 kA
** Only applicable to Q1
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-00120

Output and downstream breakers

Duration [S] Current [A] Total load [%] Event/Operation
< 0.005 22 kA -- Internal fault clearing.
60 3464* 200 Overload on-line
600 2165* 125 Overload on-line
Q2, Q4, Q6
* In the absence if a coordination study conducted by a professional engineer, the recommended
instantaneous trip setting for breakers Q1, Q2, Q4, Q5, and Q6 is 22 kA
1732 100 On-line
** Only applicable to Q2 and Q4
In the absence of a proper breaker coordination study and if only the actual Ip on the unit’s input terminals is known, this table must be used to optimize the instantaneous trip setting or to choose a breaker with a usable fixed instantaneous trip value.
Ip* [kA] I peak let-through [kA] I setting [kA]
200 16 18
140 14 16
100 13 15
50 10.5 12
30 9 11
* Ip = Abridgment for Prospective short-circuit current.
This is the current that would flow in the fault circuit is the fuse was
replaced by a link with an infinitely small impedance
22 kA is the maximum peak let-through current (including safety factor) present during clearing of an internal fault in a 200 kW section or a power module. This maximum peak let-through current is based on and applicable to utility with prospective short-circuit currents (Ip) up to 200 kA.During or after a controlled fault clearing, none of the breakers are allowed to trip on the instantaneous trip setting below the specified value. This is also applicable to the upstream breakers, and a check of the instantaneous trip setting in this part of the installation is required.
The instantaneous trip setting calculated by a professional engineer in a breaker coordination study must not disable the functionality of clearing and surviving an internal fault unless there is a written agreement between APC by Schneider Electric and the customer.
By ensuring the unit’s fault clearing ability (survival skills) i.e. using the correct instantaneous trip settings in the switch gear (installation), maximum power availability in normal operation is obtained for the critical load.
Note: The instantaneous trip setting can be calculated when utility Ip is known. An incorrect trip setting can result in limiting the system functionality and jeopardize the load support.
21Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-001
Note: The instantaneous trip setting must not be derated even though the UPS system is
derated in system output power. The system size has no influence on the instantaneous trip setting.
Note: For derated systems, the APC Application Team can provide the correct breaker settings and breaker frame sizes.
Note: For upstream breakers not mentioned in the table, the APC Application Team can provide the correct breaker settings for on-line, overload, and trip currents.
The following diagram shows a dual mains system in which the upstream breakers are named Q. Correct settings of upstream breaker settings are mandatory. The system can also be configured as a single mains system.
Dual Mains Installation
Q3
T1
Q
Q5
Q6
T2
Q
Q1
Q4Q2
Symmetra MW II 1200 kW 3 x 400/230 V Installation - 990-1979E-00122

Appendix

System and Protective Earthing

The purpose of this appendix is to describe the system- and protective earthing principles of the Symmetra
®
MW.
Caution: All wiring to be in accordance with applicable national and/or local electrical wiring rules.

TN Systems

Characteristics

TN systems have one point connected directly to ground. All exposed conductive parts must be connected to that point by protective conductors.
Depending on the way the neutral and protective conductors are fed, there are three types of TN systems:
• TN-S system: a separate protective conductor is used in the system
• TN-C-S system: the neutral and protective conductors are combined to one single conductor in a part of the system
• TN-C system: the neutral and protective conductors are combined to one single conductor in the whole system

Reference to IEC 60364-4-41 413.1.3

All exposed conductive parts of the installation must be connected to the earthed point of the power system by protective conductors which must be earthed at or near to each relevant transformer or generator.
Exposed conductive parts that are accessible at the same time must be connected to the same earthing system, either individually, in groups or collectively.
Normally the earthed point of the power system is the neutral point. If a neutral point is not available or accessible, a phase conductor must be earthed. The phase conductor must not serve as a PEN conductor.
In fixed installations a single conductor may serve both as a protective conductor and a neutral conductor (PEN conductor).

Reference to IEC 60364-5-54 546.2.3

If from any point in the installation the neutral and protective functions are provided by separate conductors, it is inadmissible to connect these conductors to each other from that point. At the point of separation, separate terminals or bars must be provided for the protective and neutral conductors. The PEN conductor must be connected to the terminal or bar intended for the protective conductor.
23Symmetra MW II 1200 kW 3 × 400/230 V Installation - 990-1979E-001
If there are other effective earth connections, the protective conductors must be connected to such points when it is possible. It may be necessary to earth at additional points to ensure that the potentials of protective conductors remain as close as possible to that of earth in case of a fault.

Additional requirements for generating sets (IEC 60364-5-55 551.4.2)

To be used when the generating set provides a switched alternative to the public supply.
Protection by automatic disconnection of supply must not rely on the connection to the earthed points of the public supply system when the generator is operating as a switched alternative to a TN system. A suitable earth electrode must be provided.

Protective devices in TN systems

The following protective devices are recognized in TN systems:
• Overcurrent protective devices
• Residual current protective devices (not to be used in TN-C systems)
When a residual current protective device is used in a TN-C-S system, a PEN conductor must not be used on the load side. The connection of the protective conductor to the PEN conductor must be made on the source side of the residual current protective device (see below illustration):
L1 L1
SOURCE LOAD
L1 L1
L1 L1
PEN N
Residual Current Sense
PE
The characteristics of protective devices and the circuit impedances shall be such that, if a fault of negligible impedance occurs anywhere in the installation between a phase conductor and a protective conductor or exposed conductive part, automatic disconnection of the supply will occur within 5 seconds (valid for distribution circuits), the following condition fulfilling this requirement:
ZsIa× U0≤
In the condition:
Z
s
I
a
is the impedance of the fault loop comprising the source, the live conductor up to the point of the fault, and the protective conductor between the point of the fault and the source
is the current causing the automatic operation of the disconnecting protective device within a conventional time not exceeding five seconds
U
0
is the nominal AC RMS voltage to earth
Symmetra MW II 1200 kW 3 × 400/230 V Installation - 990-1979E-00124
If a fault occurs close to the UPS (before the power distribution) while the UPS system is in Battery Operation and Bypass is unavailable, the available power is unable to activate the protective device. In that situation the Inverter will shut down in five seconds (IEC 60364-4-41 413.1.3.5 norm). If a residual current protective device is used, this device will disconnect the supply.
The four diagrams show the Symmetra MW installed in four different TN systems:
• Earthing arrangements and protective conductors - Symmetra
• Earthing arrangements and protective conductors - Symmetra
®
MW in “TN-S installation”
®
MW in “TN-S installation” (Legal
in DK - special cases)
®
• Earthing arrangements and protective conductors - Symmetra
• Earthing arrangements and protective conductors - Symmetra
MW in “TN-C-S installation”
®
MW in “TN-C installation”

TT Systems

Characteristics

TT systems have one point connected directly to ground and all exposed conductive parts of the installation must be connected to an earth electrode. This earth electrode is independent of the power system earthed point.

Reference to IEC 60364-4-41 413.1.4

All exposed conductive parts that are protected collectively by the same protective device must be connected to a common earth electrode together with the protective conductors. In installations where several protective devices are utilized in series, the requirement applies separately to all exposed conductive parts protected by each device.
The neutral point or, if a neutral point does not exist, a phase conductor of each generator station or transformer station must be earthed.

Protective devices in TT systems

The following protective devices are recognized in TT systems:
• Overcurrent protective devices
• Residual current protective devices
Overcurrent protective devices are only applicable for protection against indirect contact in TT systems where a low RA value exists (see specification below).
The condition must be fulfilled.
RAIa× 50V
In the condition:
R
A
I
a
is the sum of resistance of the earth electrode and the protective conductor for the exposed conductive parts
is the current causing the automatic operation of the protective device. When the protective device is a residual current protective device, Ia is the rated residual operating current I
n
Δ
25Symmetra MW II 1200 kW 3 × 400/230 V Installation - 990-1979E-001
For discrimination purposes, S-type residual current protective devices may be used in series with general type residual current protective devices. To provide discrimination with S-type residual current protective devices, an operating time not exceeding 1 second is permitted in distribution circuits.
When the protective device is an overcurrent protective device, it must be either:
• a device with inverse time characteristics and
I
must be the current causing automatic operation
a
within 5 seconds, or
I
• a device with an instantaneous tripping characteristic and
must be the minimum current causing
a
instantaneous tripping
The following diagram shows a Symmetra
• Earthing arrangements and protective conductors - Symmetra
®
MW installed in a TT system:
®
MW in “TT installation”

IT Systems

Characteristics

In IT systems the installation is insulated from earth or connected to earth through a sufficiently high impedance. Exposed conductive parts are earthed individually, in groups, or collectively.

Reference to IEC 60364-4-41 413.1.5

In IT systems the installation must be insulated from earth or connected to earth through a sufficiently high impedance. This connection must be made either at the neutral point of the system or at an artificial neutral point. The latter may be connected directly to earth if the resulting zero-sequence impedance is sufficiently high. In installations where no neutral point exists, a phase conductor can be connected to earth through an impedance. In case of a single fault to an exposed conductive part or to earth, the fault current will be low and disconnection will not be imperative.
Exposed conductive parts must be earthed individually, in groups or collectively and the condition
RAId× 50V
must be fulfilled.
In the condition:
R
A
I
d
is the resistance of the earth electrode for exposed conductive parts
is the fault current of the first fault of negligible impedance between a phase conductor and an exposed conductive part. The Id value takes the leakage currents and the total earthing impedance of the electrical installation into account
In systems where an IT system is used for continuity of supply, an insulation monitoring device must be provided to indicate the occurrence of a first fault from a live part to the exposed conductive parts or to the earth. It is recommended to eliminate a first fault as soon as possible.
Symmetra MW II 1200 kW 3 × 400/230 V Installation - 990-1979E-00126
Depending on whether all exposed conductive parts are interconnected by a protective conductor (collectively earthed) or are earthed in groups or individually, after a first fault, the disconnection conditions of the supply for a second fault must be as follows:
1. In installations where the exposed conductive parts are earthed in groups or individually, the
protection conditions for TT systems apply (see 413.1.4.1)
2. In installations where the exposed conductive parts interconnected by a protective conductor
collectively earthed, the conditions for TN systems apply
In installations where the neutral is not distributed, the following conditions must be fulfilled:
3 U
Z
--------------------
s
2 I
×
a
In installations where the neutral is distributed, the following conditions must be fulfilled:
U
Z
0
-------------
s
2 I
In the condition:
U
0
Z
s
is the nominal AC RMS voltage between phase and neutral
is the impedance of the fault loop comprising the phase conductor and the protective conductor of the circuit
Z
s
is the impedance of the fault loop comprising the neutral conductor and the protective conductor of the circuit
I
a
is the operating current of the protective device. The disconnecting time is 5 seconds (distribution circuits)

Protective devices in IT systems

The following protective devices are recognized in IT systems:
• Insulation monitoring devices
• Overcurrent protective devices
• Residual current protective devices
®
The following diagram shows a Symmetra
MW installed in a IT system:
• Earthing arrangements and protective conductors - Symmetra
®
MW in “IT installation”
27Symmetra MW II 1200 kW 3 × 400/230 V Installation - 990-1979E-001
( PDU )
PE
Residual current protective device
can be used.
Residual Current Sense
Q4
Q6
L1L3L2
PE
Q3
Extern al SSW-By pass
Main Protective Earthing Terminal
See: IEC 60364-4-41 § 413.1.3
Bypass - input Bypass - output
Earthing arrangements and protective conductors - Symmetra MW in TN-S installa tion
Switc hgear
Q5
L1L3L2
PE
L1L3L2
UPS - output
u
M
u
Symme tra MW
Delta
Inverter
iii
Mains - input
L1L3L2
Q1
N
PE
Main
inverter
u
Main Protective Earthing Terminal
Battery 2
Common-mode filter
PE
E
N
Protective Earthing Conductor
Protective Earthing Conductor
+- +-
Battery 1
Q7 Q8
PE
Battery
box
breaker
Suitable earth electrode
with reference to IEC 60364-5-55 § 551.4.2
Battery 1 Battery 2
Battery
PE
rack
Residual Current Sense
With reference to:
IEC 60364-4-41 § 413.1.3.1
Minimum cross-sectional areas:
IEC 364-5-54 § 543.1.1
Residual current protective device can not be
used at this point.
Owing to parallel return path for the fault current
N
Servi ce Entrance
PE
Symmetra MW II 1200 kW 3 × 400/230 V Installation - 990-1979E-00128
( PDU )
PE
Residual current protective
device can be used.
Residual Current Sense
Q4
Q6
L1L3L2
PE
Q3
Extern al SSW-By pass
Main Protective Earthing Terminal
( Legal in DK - special cases )
Bypass - input Bypass - output
L1L3L2
PE
L1L3L2
UPS - output
u
M
u
Symme tra MW
Delta
Inverter
iii
Mains - input
L1L3L2
N
PE
Main
inverter
u
Main Protective Earthing Terminal
Battery 2
Common-mode filter
PE
E
N
Protective Earthing Conductor
+- +-
Battery 1
Q7 Q8
PE
breaker
box
Battery
Battery 1 Battery 2
PE
rack
Battery
See: IEC 60364-4-41 § 413.1.4 and "Stærkstrømsbekendtgørelsen" § 551.6.3, Note
Switch gear
Q5
Earthing arrangements and protective conductors - Symmetra MW in "TN-S instal lation"
Q1
Protective Earthing Conductor
Legal in DK ( Special cases )
With reference to:
Stærkstrømsbekendtgørelsen § 551.6.3 Note
( § 551.6.3 is missing in IEC 60364-5-55 )
Residual Current Sense
With reference to:
IEC 60364-4-41 § 413.1.3.1
Minimum cross-sectional areas:
IEC 364-5- 54 § 543.1.1
Residual current protective device can not be
used at this point.
Owing to parallel return path for the fault current
N
Servi ce Entrance
PE
29Symmetra MW II 1200 kW 3 × 400/230 V Installation - 990-1979E-001
( PDU )
PE
Residual current protective
device can be used.
Residual Current Sense
Q4
Q6
Earthing arrangements and protective conductors - Symmetra MW in "TN-C-S in stallatio n"
See: IEC 60364-4-41 § 413.1.3
L1L3L2
PE
Q3
Extern al SSW-By pass
Main Protective Earthing Terminal
Bypass - input Bypass - output
Switch gear
Q5
L1L3L2
PE
L1L3L2
UPS - output
u
M
u
Symme tra MW
Delta
Inverter
iii
Mains - input
L1L3L2
Q1
Residual Current Sense
N
PE
Main
inverter
u
Main Protective Earthing Terminal
Battery 2
Common-mode filter
PE
E
N
Protective Earthing Conductor
PE
+- +-
Battery 1
breaker
Battery
Suitable earth electrode
with reference to IEC 60364-5-55 § 551.4.2
Q7 Q8
PE
box
Battery 1 Battery 2
PE
rack
Battery
Residual current protective
device can not be used.
Servi ce Entrance
PEN
With reference to:
IEC 60364-4-41 § 413.1.3.1
PEN
Symmetra MW II 1200 kW 3 × 400/230 V Installation - 990-1979E-00130
( PDU )
PE
N
PEN
Q4
Q6
Earthing arrangements and protective conductors - Symmetra MW in TN-C installa tion
See: IEC 60364-4-41 § 413.1.3
This system configuration is not recommended
L1L3L2
PE
Q3
Extern al SSW-By pass
Main Protective Earthing Terminal
Bypass - input Bypass - output
Switch gear
Q5
L1L3L2
PE
L1L3L2
UPS - output
u
M
u
Symme tra MW
Delta
Inverter
iii
Mains - input
L1L3L2
N
PE
Main
inverter
u
Main Protective Earthing Terminal
Common-mode filter
E
N
PEN PEN
The "Common-Mode Filter" has no effect in this
system configuration.
Battery 2
Battery 1
+- +-
Q7 Q8
PE
PE
breaker
Battery
box
Battery 1 Battery 2
PE
rack
Battery
Q1
Suitable earth electrode
with reference to IEC 60364-5-55 § 551.4.2
PEN
With reference to:
IEC 60364-4-41 § 413.1.3.1
Servi ce Entrance
PEN
31Symmetra MW II 1200 kW 3 × 400/230 V Installation - 990-1979E-001
( PDU )
PE
Residual current protective device
can be used.
Residual Current Sense
Q4
Q6
Earthing arrangements and protective conductors - Symmetra MW in TT installa tion
See: IEC 60364-4-41 § 413.1.4
L1L3L2
PE
Q3
Exter nal SSW-By pas s
Main Protective Earthing Terminal
L1L3L2
UPS - output
u
M
Delta
Inverter
iii
u
Symme tra MW
N
PE
Main
inverter
u
Main Protective Earthing Terminal
Battery 2
Common-mode filter
+- +-
Battery 1
Battery 1 Battery 2
Q7 Q8
Bypass - input Bypass - output
Switc hgear
Q5
L1L3L2
PE
Mains - input
L1L3L2
PE
E
N
Protective Earthing Conductor
PE
PE
box
Battery
breaker
< 50V
a
x I
A
Battery
PE
rack
Q1
With reference to IEC 60364-4-41 § 413.1.4.2
Suitable earth electrode: R
Residual Current Sense
With reference to IEC 60364-4-41 § 413.1.4.1
Residual current protective device can not be
used at this point.
Owing to parallel return path for the fault current
Servi ce Entrance
N
Symmetra MW II 1200 kW 3 × 400/230 V Installation - 990-1979E-00132
( PDU )
PE
Residual current protective device
can be used.
Residual Current Sense
Q4
Q6
Earthing arrangements and protective conductors - Symmetra MW in "IT - installat io n"
See: IEC 60364-4-41 § 413.1.5
L1L3L2
PE
Q3
Extern al SSW-By pass
Main Protective Earthing Terminal
Bypass - input Bypass - output
L1L3L2
PE
L1L3L2
UPS - output
u
M
u
Symme tra MW
Delta
Inverter
iii
Mains - input
L1L3L2
N
PE
Main
inverter
u
Main Protective Earthing Terminal
Battery 2
Common-mode filter
PE
E
N
+- +-
Battery 1
Q7 Q8
PE
breaker
Battery
box
Battery 1 Battery 2
PE
rack
Battery
Z
Earthing Conductor
Grounding
impedance
< 50V
Switc hgear
Q5
Q1
Protective Earthing Conductor
( Alternative to earth electrode )
d
x I
A
Suitable earth electrode: R
With reference to IEC 60364-4-41 § 413.1.5.3
Alternative:
The exposed-conductive-parts can be earthed individually or in groups.
But special demands are required. See IEC 60364-4-41 § 413.1.5.5 a)
Insulation
Monitoring
Device
Requirement !!
IEC 60664-4-41 § 413.1.5.4
Grounding
impedance
Servi ce Entrance
Z
N
33Symmetra MW II 1200 kW 3 × 400/230 V Installation - 990-1979E-001
APC Worldwide Customer Support
Customer support for this or any other APC product is available at no charge in any of the following ways:
• Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests.
www.apc.com (Corporate Headquarters)
Connect to localized APC Web sites for specific countries, each of which provides customer support information.
www.apc.com/support/
Global support searching APC Knowledge Base and using e-support.
• Contact the
– Local, country-specific centers: go to www.apc.com/support/contact for contact information.
For information on how to obtain local customer support, contact the APC representative or other distributors from whom you purchased your APC product.
APC Customer Support Center by telephone or e-mail.
Entire contents copyright 2009 American Power Conversion Corporation. All rights reserved. Reproduction
in whole or in part without permission is prohibited. APC, the APC logo, and Symmetra are trademarks of
American Power Conversion Corporation. All other trademarks, product names, and corporate names are the
property of their respective owners and are used for informational purposes only.
4/2009990-1979E-001
*990-1979E-001*
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