Mains 2 line protection ............................................................................................ 35
Cubicle mounting and connection for 600kVA UPSs .............................................. 36
Cubicle mounting and connection for 2000kVA Static Switch Cubicles .................. 40
Details of earthing connections in the various cubicles .......................................... 43
TM
All MGE
GalaxyTM 6000 products are protected by patents. They implement original APC by Schneider Electric technology
not available to other manufacturers.
To take into account evolving standards and technology, equipment may be modified without notice. Indications concerning
technical characteristics and dimensions are not binding unless confirmed by APC by Schneider Electric.
This document may be copied only with the written consent of APC by Schneider Electric. Authorized copies must be marked
"APC by Schneider Electric MGE
® : IBM AS/400 is a registered trademark of the International Business Machines Corporation.
TM
GalaxyTM 6000 Installation Manual nr 6739381EN".
6739381EN/
Characteristics
Characteristics common to all cubicles
TM
location on their pallets,
TM
MGE
GalaxyTM 6000 cubicles can be
moved short distances using a forklift or
pallet-mover when the front, rear and
side base panels are not mounted. The
forks can be inserted from all four sides
into 100 mm
+/– 10 mm high openings;
◗ the unadjusted cubicle height (H) is
1900/2000 mm; after lifting the cubicle,
the height can be adjusted +/– 10 mm
by screwing in or out the four feet;
◗ the bearing surface corresponds to
the area of the four cylindrical foot pads
(60 mm diameter) positioned in each
corner of the cubicle;
◗ the cubicle depth (D) is 840 mm
(800 mm without doors and panels);
◗ operating temperature range for
rectifier-inverter, frequency converter or
Static Switch Cubicles: 0°C to 35°C at
rated output (40°C for a maximum of
8 hours) and 30°C maximum for
overload conditions. Operation outside
the specified temperature range will
reduce service life;
◗ relative humidity: 95% maximum;
◗ maximum operating altitude without
derating: 1000 m;
◗ connection via the bottom for
rectifier-inverter cubicles, or via the top
with the addtion of an optional duct that
can be installed on the right side of the
cubicle. The auxiliary and Static Switch
Cubicles are designed for connections
via the top or bottom.
◗ the connection cables may be run in
three ways:
◗◗ in a trench running under the
cubicles,
◗◗ under a false floor,
◗◗ on the floor under the cubicles, in the
free space equal to the height of the
feet; in this case the cables should be
run side by side to avoid blocking the
flow of air for ventilation.
◗ the intercubicle connection cables
are not supplied (except for the wires
for auxiliary interconnections);
◗ normally the cubicles do not have to
be secured to the floor; the footpads
nevertheless have holes with an
average depth of 12 mm designed for
the fitting of M16 anchor bolts;
◗ the cubicle doors are secured by
Ronis locks (key 405).
MGE
GalaxyTM 6000 UPS: example of a rectifier-inverter cubicle◗ After moving them to their installation
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Page 4 - 6739381EN/JD
Rectifier-inverter cubicles
Characteristics (cont.)
The parameters given in the table
opposite can be used to determine the
required rating of a single-unit or
modular UPS, a frequency converter, or
a parallel UPS with SSC.
Static Switch cubicles
Characteristics of rectifier-inverter cubicles
ratedcubiclecubiclecubiclemaximum
inverterwidth Wheight Hdepth Dweight
outputin mm (1)in mmin mmin kg
in kVA
(1) 25 mm must be added on each side to the indicated cubicle width, i.e. 50 mm in all per cubicle. This
applies to all cubicle installation cases.
When installing several cubicles, allow for a tolerance of 0/+3mm per metre.
6739381EN/
Characteristics (cont.)
Electrical parameters for selecting protective devices
The parameters given in the table
opposite can be used to determine the
required rating of the source side
protective circuit breaker on Mains 1 of
a single-unit or modular UPS, a
frequency converter, or a parallel UPS
with SSC.
Important:
It is essential to choose the type of
circuit breaker according to its breaking
capacity and the prospective shortcircuit current at its place of installation.
Note:
For Mains 1 power supply voltages of
380, 400 and 415V, the Mains 1 current
is the same because it is a function of
the DC voltage.
The parameters given in the table
opposite can be used to determine the
required rating of the source side
protective circuit breaker on the Mains
2 line for a single-unit or modular UPS.
Important:
◗ It is essential to choose the type of
circuit breaker according to its breaking
capacity and the prospective shortcircuit current at its place of installation.
This choice must also be made so as to
protect the static switch semiconductors
and ensure discrimination with respect
to the UPS output fuses (refer to
"appendix" chapter).
◗ For an installation with a Static
Switch Cubicle, the Mains 2 currents
indicated in the table must be multipled
by the number of parallel-connected
rectifier-inverter cubicles required to
supply the load power (i.e. without
taking redundant rectifier-inverter units
into account).
Remark:
If the installation includes a transformer
on the Mains 2 input, allow for the
inrush current caused by magnetization
of the transformer windings.
(1) the rated Mains 1 currents (In) have been
determined for a rated phase-to-phase voltage of
380V to 415V, a battery with a 15 minute backup
time (206 cells at 2V per cell, i.e. 412V) and at the
beginning of its recharge cycle, and full rated load
with a power factor of 0.8.
(2) the rated Mains 1 currents (In) have been
determined for a minimum float charging voltage of
423V and full rated load with a power factor of 0.8.
Mains 1 current
rated current In for unit:
with battery at start without battery (2)
of charge cycle (1)
(3) the Mains 1 currents given for an overload of
25% or 50% are maximum values. They have been
determined for a battery drawing the minimum float
charging voltage and a load power factor of 0.8.
When choosing the circuit breaker rating, use the
"rated current" column and check that the circuit
breaker tripping curves are compatible with the
values in the overload columns.
for 25%for 50%
overload (3)overload (3)
Electrical parameters for Mains 2 (415V)
ratedMains 2 current (1)
inverter outputrated currentfor 25%for 50%
in kVAInoverloadoverload
(1) the Mains 2 currents have been determined for
a rated phase-to-phase voltage of 415V, a load
power factor of 0.8 and for full rated load as well as
overloads of 25% or 50%. When choosing the
circuit breaker rating, use the "rated curent"
column and check that the circuit breaker tripping
curves are compatible with the data in the overload
columns. For a Mains 2 voltage of 380V, multiply
the currents indicated in this table by 1.09.
For a Mains 2 voltage of 400V, use the table in
another language version of this manual.
Page 6 - 6739381EN/JD
Electrical parameters for determining cable cross-sections
Characteristics (cont.)
◗ this table has been drawn up for
rated phase-to-phase Mains and load
voltages of 415V. For voltages of 380V,
multiply the currents for Mains 2 and
load by 1.09; for voltages of 400V, use
the table in another language version of
this manual;
◗ the current values and cable cross-
sections for Mains 1 are given for full
rated load with a power factor of 0.8
and a battery consuming its minimum
◗ the battery current values and cable
cross-sections have been determined
for a battery at the end of a charge
cycle;
◗ the current values and cable sections
for Mains 2 and load are given for full
rated load with a power factor of 0.8.
For frequency converters, the
parameters concerning Mains 2 are not
applicable.
The load parameters common to all the
converters are given in the table below.
For a parallel UPS, the parameters for
Mains 2 and load are also provided in
the table below.
For a modular UPS, the parameters
for Mains 2 and load are also
provided in the table below.
float charging voltage;
Parameters for single-unit UPS cables
rated
inverter
output
in kVA
2504073616301853001502402402 x 185
3004904337582402 x 1502402 x 1502402 x 240
40065457710132 X 1852 x 3002 x 1502 x 2402 x 1853 x 185
45073564911372 X 1852 X 3002 X 1852 x 3002 x 1852 x 300
50082172212522 x 2404 x 1852 X 1852 x 3003 x 1503 x 240
60098186615193 x 2404 x 2402 X 2404 x 1853 x 1852 x 400
(1) the rated Mains 1 currents (In) have been
determined for a minimum float charging voltage of
423V and full rated load with a power factor of 0.8.
line currents absorbed in Ampscross-sectional area of Cu cables in mm2 (2)
Mains 1415VbatteryMains 1415Vbattery
with or without
battery (1)
Mains 2with or without batteryMains 2 and load
and loadCopperAluminiumCopperAluminium CopperAluminium
(2) the cable cross-sections are given for copper
conductors. They are calculated according to
permissible temperature rise and allow for line
voltage drops over a maximum length of 100 m
(AC circuits) or 25 m (DC circuits if cables not
provided). For greater lengths, the cross-sections
should be chosen to limit voltage drops to 3% (AC)
or 1% (DC).
NF C 15-100 authorizes a maximum of 4
cables per phase.
Heat losses
rectifier-inverter cubicles
ratedheat
inverterlosses (1)
output
in kVAin kWin cal./s
(1) the indicated heat losses are those produced
by the unit at full rated load and with the battery
float charging. They must be taken into account
when dimensioning the air conditioning system.
The cubicles are cooled by forced ventilation.
The air enters via the doors and grids at the bottom
and is discharged via the roof.
static switch cubicles
ratedheat
SSClosses (1)
output
in kVAin kWin cal./s
5002,9696
8003,7888
1200< 0,5< 120
2000< 0,5< 120
(1) the indicated heat losses are those produced
by the unit at full rated load when operating on
Mains 2. They are not to be taken into account
when dimensioning the air conditioning system.
The cubicles are cooled by forced ventilation.
"Pack advance" cubicles
ratedheat
inverterlosses (1)
output
in kVAin kWin cal./s
3002,2525
4002,6620
4502,6620
(1) the indicated heat losses are those produced
by the unit at full rated load and with the battery
float charging. They must be taken into account
when dimensioning the air conditioning system.
The cubicles are cooled by forced ventilation.
The air enters via the doors and grids at the bottom
and is discharged via the roof.
6739381EN/
Characteristics (cont.)
The table opposite serves as an
example for an installation comprising
up to four frequency converters or four
parallel UPSs with a centralised SSC.
◗ for installations with redundant units,
take into account only the units
required to supply the load power
(e.g. for an installation made up of 3
parallel-connected rectifier-inverter
cubicles, one being redundant, only 2
rectifier-inverter cubicles are used to
determine Mains 2 and load currents
and cable cross-sections);
◗ this table has been drawn up for
rated phase-to-phase Mains 2 and load
voltages of 415V and full rated load
with a power factor of 0.8. For voltages
of 380 or 400V, multiply the indicated
currents by 1.09 and 1.04 respectively,
then modify the cable cross-sections
accordingly if necessary.
The cable cross-sections in this table
are for the parts illustrated in bold on
the following block diagrams
(installation examples, figures 1 and 2).
Parameters for Mains 2 and load cables for an installation comprising
frequency converters or parallel UPSs with a centralised SSC.
rated inverter number oftotal UPSMains 2 or load cable cross-section (1)
outputparallel-connected rated output line currentin mm
in kVAinvertersin kVAin AmpsCopperAluminium
25025007222 x 1852 x 300
30026008662 x 2404 x 185
400280012984 x 1854 x 300
450290011544 x 2404 x 400
5002100014444 x 2404 x 400
600212001731 Please consult us*
(1) cable cross-sections are given for copper
conductors of the U1000 R02V type. They are
calculated according to permissible temperature
rise and allow for line voltage drops over a
375010823 x 3004 x 240
4100014444 x 2404 x 400
390012994 x 2404 x 400
412001732 Please consult us*
maximum length of 100 m. For greater lengths,
the cross-sections should be chosen to limit
voltage drops to 3%.
NF C 15-100 authorizes a maximum of 4
cables per phase.
2
Installation with parallel frequency converters
mains 1
mains 1
mains 1
inverter 1
inverter 2
inverter 3
Fig. 1
Installation with parallel UPSs with a centralised SSC
mains 2
mains 1
mains 1
mains 1
inverter 1
inverter 2
inverter 3
static
switch
cubicle
load
load
Page 8 - 6739381EN/JD
Fig. 2
Characteristics (cont.)
The table opposite serves as an
example for an installation with up to
four modular UPSs with an external
maintenance bypass.
◗ for installations with redundant units,
take into account only the units
required to supply the load power
(e.g. for an installation made up of 3
parallel-connected rectifier-inverter
cubicles, one being redundant, only 2
units are used to determine the
currents on the maintenance bypass
line and the load, and the crosssectional areas of cables);
◗ this table has been drawn up for
rated phase-to-phase Mains 2 and load
voltages of 415V and full rated load
with a power factor of 0.8. For voltages
of 380 or 400V, multiply the indicated
currents by 1.09 and 1.04 respectively,
then modify the cable cross-sections
accordingly if necessary.
The cable cross-sections in this table
are for the parts illustrated in bold on
the following block diagrams
(installation example, figure 3);
◗ important. In an installation with an
external maintenance bypass, the
power cables between each UPS and
the upstream protection devices
must be the same length. The same
holds for the power cables between
each UPS cubicle and the external
maintenance bypass.
Parameters for connection of the external maintenance bypass circuit and the
load in an installation comprising modular UPSs
rated inverter number oftotal UPSMains 2 or loadcable cross-section
outputparallel-connected rated outputline current(1) in mm
in kVAinvertersin kVAin AmpsCopperAluminium
25025007222 x 1852 x 300
30026008662 x 2404 x 185
400280011544 x 1854 x 300
450290012994 X 2404 x 400
5002100014444 X 2404 x 400
(1) cable cross-sections are given for copper
conductors of the U1000 R02V type. They are
calculated according to permissible temperature
rise and allow for line voltage drops over a
maximum length of 100 m. For greater lengths,
the cross-sections should be chosen to limit
voltage drops to 3%.
375010823 x 3004 x 240
4100014444 x 2404 x 400
390012994 x 2404 x 400
412001732 Please consult us*
NF C 15-100 authorizes a maximum of 4
cables per phase.
2
Installation comprising modular UPSs with an external maintenance bypass
maintenance Bypass cubicle
Fig. 3
mains 1
mains 2
mains 1
mains 2
mains 1
mains 2
inverter 1
inverter 2
inverter 3
load
6739381EN/
Installation
(to be carried out by qualified personnel only)
Handling
Unpacked cubicles may be moved
using a forklift from the front or from the
back. Distances must not exceed a few
meters.
Positioning the cubicles
(for 600 kVA UPSs, see the appendix
as well)
◗ prior to moving the cubicles to their
final position, remove the packing
material and withdraw the base panels
from the space on the side created by
the spacing uprights. The panels will be
installed at the end of the installation
procedure;
◗ spacing uprights on the sides of the
cubicles create a 50 mm clearance
when cubicles are positioned next to
each other, enabling users to open the
doors (see figure 4). If a cubicle is
installed next to a wall, leave additional
space so that the cubicle is 50 mm from
the wall;
◗ when the spacing uprights are not
required (cubicles are not positioned
next to a wall or another cubicle), they
may be removed:
◗◗ loosen the four screws securing the
upright,
◗◗ lift the upright and pull it free,
◗◗ replace the long gold-coloured
screws with the black screws supplied
in a bag attached to the cable terminals
in the cubicle;
◗ adjust the height of the feet until the
first cubicle is perfectly vertical; adjust
the feet of the subsequent cubicles so
that the all the doors are perfectly
aligned.
Side clearances provided by the spacing uprights
rear
50
cubicle 1
front
spacing uprights
of cubicle 1
Fig. 4
50
cubicle 2
spacing uprights
of cubicle 2
Page 10 - 6739381EN/JD
Floor loads(figure 5)
Installation (cont.)
◗ the floor supports the weight of each
Cubicle footpads
cubicle via the four 60 mm diameter
pads at the bottom of the feet screwed
rear
3333
into the corners of the frame;
◗ the exact locations of the footpads
33
are indicated in the figure;
◗ normally the cubicles do not have to
be secured to the floor; the footpads
nevertheless have holes with an
average depth of 12 mm designed for
the fitting of M16 anchor bolts;
◗ to determine the stresses applied by
four 60 mm dia.
footpads with
12 mm average
depth holes for
M16 anchor bolts
736
the cubicle feet on the floor, divide the
cubicle weight (see the first 3 tables of
this manual) by the total area of the 4
footpads (110 cm
2
).
front
Fig. 5
Cubicle layout on false floor or normal floor (figures 6, 7, 8)
◗ the cubicles can be installed directly
up against the rear wall;
◗ an overall clearance of 400 mm must
be left above the entire surface of the
cubicles for ventilation;
◗ a side clearance of 25 mm is
provided by the vertical bars on the
sides of the cubicles to allow door
opening. For cubicles mounted side by
side, the two adjacent bars ensure an
inter-cubicle clearance of 50 mm;
◗ a minimum clearance of 1000 mm is
required in front of the cubicles to allow
complete opening of the doors and
easy access for maintenance work
(replacement of subassemblies);
◗ for extended battery backup times or
high output systems, the UPS may
have several battery cubicles (see the
table at the end of the previous
chapter). If this is the case, install the
battery cubicles on the left side of the
rectifier-inverter cubicle with the cubicle
containing the battery circuit breaker
QF1 closest to the rectifier-inverter
cubicle (figure 7);
◗ when an auxiliary cubicle is included
in the UPS, it should be installed to the
left of the battery cubicle(s);
◗ connection via the bottom
The connection cables may be run in
three ways:
◗◗ in a cable trench running underneath
the front of the cubicles (see trench
dimensions and layout in figure 6),
◗◗ under a false floor.
A cutout must in this case be made in
the floor for cable entry (see figure 6 for
dimensions),
Layout for a single-unit UPS with one battery cubicle
rear
>25
80
cubicle width W
(see table)
battery cubicle
front
cutouts necessary for
cable entry from underneath
a false floor:
200 mm x (W – 160 mm)
Fig. 6
Layout for a single-unit UPS with several battery cubicles
free space equal to the height of the
feet. In this case the cables should be
run side by side to avoid blocking the
flow of air for ventilation. The cables
exit from the rear or sides of the
cubicles;
◗ connection via the top
◗◗ the Static Switch, filter and auxiliary
cubicles are designed for connection
via the bottom or top,
◗◗ for the rectifier-inverter cubicles, a
special 400 mm wide connection duct
must be added to the right of the
cubicle to allow connection via the top.
Power circuit wiring diagrams
The single-wire diagrams for typical
UPS installations are given in figures 9
to 15. The heavy lines represent the
cables that must be connected
(see the table in the previous chapter
for the required cross-sectional areas of
the cables).
Note:
◗ for frequency converters, the input
and output frequencies may be different
(50 or 60Hz);
◗ for frequency converters without
batteries, ignore the battery cubicles
and the + and - cables shown in the
diagram.
Special case:
The UPSs can be optionally supplied
with the neutral conductor not
interrupted by switches Q4S, Q3BP
and Q5N.
Layout for an installation with two parallel UPSs and a centralised SSC
rear
front
auxiliaries
cubicle 2
(if applicable)
battery
cubicle(s) 2
rect./inv.
cubicle 2
auxiliaries
cubicle1
(if applicable)
battery
cubicle(s) 1
rect./inv.
cubicle 1
static switch
cubicle
Fig. 8
Diagram for a single-unit or single modular UPS with separate Mains 1 and 2
rectifier-inverter cubicle
Q3BP
mains 2
mains 1
earth
Q4S
Q1Q5N
rectifier
charger
battery cubicle
beside the
rectifier-inverter cubicle
QF1
static
switch
inverter
+
frames interconnections for earthing
-
+
-
other battery
cubicles (if
applicable)
earth
load
earth
Fig. 9
Page 12 - 6739381EN/JD
Diagram for a single-unit or single modular UPS with common Mains 1 and 2
rectifier-inverter cubicle
Q3BP
mains
earth
mains 2
input
mains 1
input
Q4S
Q1Q5N
rectifier
charger
battery cubicle
beside the
rectifier-inverter cubicle
QF1
static
switch
inverter
+
frames interconnections for earthing
+
-
-
other battery
cubicles (if
applicable)
earth
load
earth
Fig. 10
Installation (cont.)
Diagram for a frequency converter with batteries
rectifier-inverter cubicle
mains 1
earth
Q1Q5N
rectifier
charger
battery cubicle
beside the
rectifier-inverter cubicle
QF1
inverter
+
frames interconnections for earthing
-
+
-
Fig. 11
Diagram for a frequency converter without batteries
rectifier-inverter cubicle
mains 1
Q1Q5N
rectifier
charger
inverter
Fig. 12
Example of a 2 parallel UPS rectifier-inverters with SSC
other battery
cubicles (if
applicable)
load
earth
earth
load
earth
Note:
Both the rectifier-inverter cubicles and
the Static Switch Cubicle can be
supplied from a common mains, in
which case there is only one upstream
circuit breaker (same as the case of a
single-unit UPS with a common Mains
1 and 2).