APC MGE GALAXY 5000 40 130KVA User Manual

www.mgeups.com

40 – 130KVA

MGE Galaxy 5000

Critical Power and Cooling Services Division

Installation and User Manual

Installation and User Manual

i86-174010-00 B00

MGE Galaxy 5000

40 – 130KVA

Uninterruptible Power Systems

Installation and User Manual

Schneider Electric

1660 Scenic Avenue, Costa Mesa, CA 92626, [phone]

Service Solutions Team:

1-800-438-7373

(Hours: 24/7)

Revision History: A00 ECN-005986 5/28/08

B00 ECN-006020 6/20/08

Copyright © 2008 American Power Conversion Corporation. All rights reserved.

Printed in U.S.A.

MGE Galaxy 5000

Important Safety Instructionsii 86-174010-00 B00

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS – This manual contains important instructions for Galaxy

5000 that must be followed during operation and maintenance of the equipment.

WARNING

Opening enclosures expose hazardous voltages. Always refer service to qualified
personnel only.

ATTENTION

L'ouverture des cellules expose à des tensions dangereuses. Assurez-vous
toujours que le service ne soit fait que par des personnes qualifiees.

WARNUNG!

Das öffnen der Gehäuse legen gefährliche Spannungen bloss. Service sollte
immer nur von qualifizierten Personal durchgeführt werden.

WARNING

As standards, specifications, and designs are subject to change, please ask for
confirmation of the information given in this publication.

ATTENTION

Comme les normes, spécifications et produits peuvent changer, veuillez
demander confirmation des informations contenues dans cette publication.

WARNUNG!

Normen, Spezifizierungen und Pläne unterliegen Anderungen. Bitte verlangen
Sie eine Bestätigung über alle Informationen, die in dieser Ausgabe gemacht
wurden.

NOTE

This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC rules. These limits are designed
to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment.

This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at user's own expense.

WARNING

To reduce the risk of fire or electric shock, install in a controlled indoor
environment free of conductive contaminants.

This equipment is intended only for installations in a RESTRICTED ACCESS
LOCATION.

ATTENTION

Pour réduire le riske d'inccendie ou d'électrocution, installer dans une enciente
intérieure contrôlée en température et humidité et sans contaminants conduc­teurs.

Ce matériel est destiné seulement pour des installations dans un EMPLACE­MENT RESTREINT D'ACCES.

WARNUNG!

Um die Gefahr von Feuer und elektrischem Schock zu reduzieren, muss das
Gerät in einem temperatur – und feuchtigkeitskontrollierten Raum, frei von
leitungsfähigen Verunreinigungen, installiert werden. Dieses Gerät ist nur für
die Installation an einem Ort mit qeingeschränkter Zugangserlaubnis vorge­sehen.

Diese Ausrüstung ist nur für Anlagen in einem EINGESCHRäNKTEN ZUGRIFF
STANDORT bestimmti.

Installation and User Manual

iii86-174010-00 B00

WARNING HIGH LEAKAGE CURRENT. Ground connection essential before connecting

supply.

ATTENTION COURANT DE FUITE ELEVE. Raccordement a la terre indispensable

avant le raccordement au reseau.

WARNUNG! Hoher Ableitstrom Vor Inbetriebnahme Schutzleiterverbindung herstellen.

Certification Standards – Three Phase UPS

◗ IEC1004/ANSI C62.41 Standards for Surge Withstand Ability.
◗ FCC Part 15, Subpart J, Class A.
◗ UL/CUL 1778, Standards for Uninterruptible Power Supply Equipment.
◗ NEMA PE 1 - Uninterruptible Power Systems.
◗ NFPA 70 – National Electrical Code.
◗ ISO 9001.

Environment

This product has been designed to respect the environment. It does not contain any Chlorofluorocarbon (CFC) or
Hydrochlorofluorocarbon (HCFC).

UPS recycling at the end of service life: Schneider Electric undertakes to recycle, by certified companies and in
compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact your
Schneider Electric branch office).

Packing: UPS packing materials must be recycled in compliance with all applicable regulations.

WARNING: This product may be supplied with lead-acid batteries. Lead is a dangerous substance for the environment
if it is not properly recycled by specialized companies.

Certification Standards, Three Phase UPS, Environment

(This page left blank intentionally)

MGE Galaxy 5000

iv 86-174010-00 B00

Contents

Contents

I86-174010-00 B00

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

Certification Standards – Three Phase UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

Contents

CAUTION: Record All Serial Numbers! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .IV

Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .V

Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VI

Section Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VII

Introduction

1.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1

1.1 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1

1.2 Inside the UPS Cabinet, Access to Connections . . . . . . . . . . . . . . . . . . . .1 — 3

1.3 UPS Cabinet Bottom View Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4

1.4 User-Machine Interface Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5

1.5 Display Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6

1.6 Relay Communication Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 7

Setup and Installation

2.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1

2.1 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1

2.1.1 Layout of Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 2

2.2 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 2

2.3 Connection of Power Cables in a Single UPS . . . . . . . . . . . . . . . . . . . . . .2 — 3

2.4 Redundant Parallel Configuration (Maximum Two UPS Units for Pn) . . . .2 — 4

2.5 Auxiliary Interconnections Between UPSs in Parallel Configurations . . . .2 — 5

2.6 Connection of General Shutdown or Remote Emergency Power Off

(REPO) Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 7

2.7 Adding Communication Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 8

2.8 Connection of the Relay Communications Card . . . . . . . . . . . . . . . . . . . .2 — 9

2.8.1 Characteristics of the Contacts on the Relay Communications Card . . . .2 — 10

2.9 Routing the Control/Communications Cables . . . . . . . . . . . . . . . . . . . . . .2 — 11

Operation

3.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1

3.1 Shutting Down a Single UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1

3.2 Restarting a Single UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2

3.3 Shutting Down a Parallel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2

3.4 Restarting a Parallel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 3

3.5 Operation of Mimic-Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4

MGE Galaxy 5000

ContentsII 86-174010-00 B00

3.6 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5

3.7 Load on Battery Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5

3.8 UPS Personalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 6

3.9 Display Messages List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 7

3.10 Operation of the Relay Communication Card (Dry Contacts) . . . . . . . . . .3 — 8

3.10.1 Standard Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 8

3.10.2 Programmable Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 8

3.10.3 List of Operating Status Conditions That May be Assigned to an

SECI Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 9

Maintenance

4.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1

4.1 Identification of Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1

4.2 Life Cycle Monitoring (LCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1

4.3 UPS Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 2

4.3.1 UPS Isolation Single UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 2

4.3.2 UPS Isolation Parallel UPS Without External Bypass Cabinet . . . . . . . . .4 — 3

4.3.3 UPS Isolation Parallel UPS With External Bypass Cabinet . . . . . . . . . . . .4 — 4

4.4 Return to the Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 5

4.4.1 Return to Normal Single UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 5

4.4.2 Return to Normal Parallel UPS Without External Bypass Cabinet . . . . . .4 — 6

4.4.3 Return to Normal Parallel UPS With External Bypass Cabinet . . . . . . . . .4 — 8

4.5 Servicing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 9

4.6 Training Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 9

Appendices

A1 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A — 1

A2 Maximum Allowable Power for Parallel UPS Units . . . . . . . . . . . . . . . . . .A — 5

A3 UPS Cabinet Major Internal Components . . . . . . . . . . . . . . . . . . . . . . . . .A — 6

A4 Available Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A — 7

A5 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A — 8

MGE Warranty & Proprietary Rights Statement for Three Phase Products

MGE Standard Three Phase Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .W — 1

Proprietary Rights Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .W — 1

Warranty and Product Registration

User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .W — 2

Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .W — 2

Warranty Extension (Warranty+) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .W — 2

Service Solutions Team — Three Phase Products

Technical Support and Product Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S — 1

Who To Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S — 1

Scheduling Field Service Engineer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .S — 1

Return Policy for Repair of Three Phase Products (RGA) . . . . . . . . . . . . . . . . . . .S — 1

Glossary

Reorder Form

Installation and User Manual

Contents III86-174010-00 B00

Figures

1-1 MGE Galaxy 5000 UPS Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2

1-2 Single Line Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2

1-3 Inside MGE Galaxy 5000 UPS Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 3

1-4 Power Connection Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4

1-5 INTN PCA for Auxiliary Interconnections of Parallel UPSs . . . . . . . . . . . .1 — 4

1-6 MGE Galaxy 5000 Cabinet Bottom View Layout . . . . . . . . . . . . . . . . . . . .1 — 4

1-7 User-Machine Interface Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5

1-8 Display Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6

1-9 Relay Communication Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 7

2-1 Space Allowance for Installation of UPS . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1

2-2 Layout of Cabinets (typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 2

2-3 Single UPS With Common Normal and Bypass AC Inputs . . . . . . . . . . . .2 — 3

2-4 Single UPS With Separate Normal and Bypass AC Inputs . . . . . . . . . . . .2 — 3

2-5 Parallel UPS With Common Normal and Bypass AC Inputs . . . . . . . . . . .2 — 4

2-6 Parallel UPS With Separate Normal and Bypass AC Inputs . . . . . . . . . .2 — 4

2-7 Redundant Parallel Configuration (Maximum Two UPS) . . . . . . . . . . . . . .2 — 5

2-8 Parallel Configuration for Increased Capacity (Four UPSs) . . . . . . . . . . .2 — 6

2-9 Fitting the Protection Cover for the Auxiliary Interconnection Cables . . . .2 — 7

2-10 Connection of General Shutdown or Remote Emergency Power Off

(REPO) Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 7

2-11 Adding Communication Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 8

2-12 Connection of Relay Communication Card . . . . . . . . . . . . . . . . . . . . . . . .2 — 9

2-13 Characteristics of the Contacts on the Relay Communications Card . . . .2 — 10

2-14 Routing the Control/Communications Cables for Single UPS . . . . . . . . . .2 — 11

2-15 Routing the Control/Communications Cables for Parallel UPS . . . . . . . . .2 — 12

3-1 Shutting Down a Single UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1

3-2 Restarting a Single UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2

3-3 Shutting Down a Parallel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2

3-4 Restarting a Parallel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 3

3-5 Operation of Mimic-Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4

3-6 Normal (Double Conversion) Operating Mode . . . . . . . . . . . . . . . . . . . . .3 — 5

3-7 Load on Battery Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5

3-8 UPS Personalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 6

4-1 Life Cycle Monitoring (LCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1

4-2 UPS Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 2

4-3 Parallel UPS Configuration Without External Bypass Cabinet . . . . . . . . .4 — 3

4-4 Parallel UPS Configuration With External Bypass Cabinet . . . . . . . . . . . .4 — 4

4-5 Shutdown and Isolation of all the UPSs . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 4

4-6 Return to the Normal Operation for Single UPS . . . . . . . . . . . . . . . . . . . .4 — 5

4-7 Parallel UPS Configuration Without External Bypass Cabinet . . . . . . . . .4 — 6

4-8 Parallel UPS Configuration With External Bypass Cabinet . . . . . . . . . . . .4 — 8

Tables

2-1 Electrical Specifications for the MGE Galaxy 5000 . . . . . . . . . . . . . . . . . .2 — 2

4-1 Identification of Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1

MGE Galaxy 5000

Record All Serial NumbersIV 86-174010-00 B00

CAUTION: Record All Serial Numbers!

RECORD ALL SERIAL NUMBERS FOR THE MGE GALAXY 5000 AND ACCESSORIES.

THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE.

KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMBERS

IF SERVICE IS REQUIRED!

UPS SERIAL NUMBER: ____________________________________________________________

BATTERY SERIAL NUMBER: _______________________________________________________

AUXILIARY SERIAL NUMBER: ______________________________________________________

ADDITIONAL SERIAL NUMBERS:

____________________________________ ____________________________________

____________________________________ ____________________________________

____________________________________ ____________________________________

____________________________________ ____________________________________

____________________________________ ____________________________________

____________________________________ ____________________________________

____________________________________ ____________________________________

NOTES:

Safety Rules

Safety of persons

The UPS must be installed in a room with restricted access (qualified personnel only). A UPS has its own external
power source (the battery). Consequently, the power outlets may be energized even if the UPS is disconnected from
the AC-power source.

Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service
personnel.
The UPS must be properly grounded.
The battery supplied with the UPS contains small amounts of toxic materials.
To avoid accidents, the instructions below must be observed.
◗ Never operate the UPS if the ambient temperature and relative humidity are higher than the levels specified
in the documentation.

◗ Never burn the battery (risk of explosion).
◗ Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).
◗ Comply with all applicable regulations for the disposal of the battery.
◗ Caution, wait five minutes before opening the UPS to allow the capacitors to discharge.
◗ Caution, there is high leakage current, the grounding conductor must be connected first.
◗ The product must be installed on a non-inflammable surface (e.g. concrete).
◗ Caution, battery replacement must be carried out by qualified personnel.

Product safety

A protection circuit breaker must be installed upstream and downstream, and be easily accessible.

◗ Never install the UPS near liquids or in an excessively damp environment.
◗ Never let a liquid or foreign body penetrate inside the UPS.
◗ Never block the ventilation grates of the UPS.
◗ Never expose the UPS to direct sunlight or a source of heat.
◗ When replacing battery cells, use the same type and number of cells.

Special precautions

◗ The UPS connection instructions contained in this manual must be followed in the indicated order.
◗ Check that the indications on the rating plate correspond to your AC-power system and to the actual electrical

consumption of all the equipment to be connected to the UPS.

◗ If the UPS must be stored prior to installation, storage must be in a dry place.
◗ The admissible storage temperature range is -25°C to +45°C.
◗ If the UPS remains de-energized for a long period, we recommend that you energize the UPS for a period of 24

hours, at least every three months. This charges the battery, thus avoiding possible irreversible damage.
◗ The UPS is designed for normal climatic and environmental operating conditions concerning the altitude, ambient
operating temperature, relative humidity and ambient transport and storage conditions.
◗ Using the UPS within the given limits guarantees its operation, but may affect the service life of certain compo­nents, particularly that of the battery and its autonomy. The maximum storage time of the UPS is limited due to the
need to recharge the battery.
◗ Unusual operating conditions may justify special design or protection measures:

- harmful smoke, dust, abrasive dust,

- humidity, vapor, salt air, bad weather or dripping,

- explosive dust and gas mixture,

- extreme temperature variations,

- bad ventilation,

- conductive or radiant heat from other sources,

- strong electromagnetic fields,

- radioactive levels higher than those of the natural environment,

- fungus, insects, vermin, etc.,

- battery operating conditions.

Installation and User Manual

Safety Rules V86-174010-00 B00

MGE Galaxy 5000

Symbol UsageVI 86-174010-00 B00

Symbol Usage

Document Icons Display Icons

Danger, these instructions
are imperative.

Information, advice, help

Visual indication

Action

Audio signal

LED OFF

LED flashing

LED ON

Vertical selection

Other selection

Enter / Confirm

Event scroll in log

Page scroll in log

Fast forward

Forward

Details

may

Move up or down one
page

Event selection in log
by date and time

Increase

Decrease

Save

Alarm

Status conditions

Settings

Ground cables

Other cables

Circular menu

Graphical display

Return to previous display

Delete

Access to measurements

Buzzer off

Maintenance

Control

Installation and User Manual

Section Descriptions VII86-174010-00 B00

Section Descriptions

1 Introduction

Provides a general description of the MGE Galaxy 5000 system’s intended use, single line, major components, and
mechanical specifications.

2 Setup and Installation

Guides the user through performing connections required for initial installation. Included are the electrical specifi­cations and connection details.

3 Operation

Provides startup, shutdown, and normal operation of the MGE Galaxy 5000 UPS. Describes the operation of the
mimic-panel LEDs.

4 Maintenance

Identifies alarm conditions, UPS isolation operation, and maintenance and safety information on servicing batteries
for the MGE Galaxy 5000.

A Glossary provides definitions of abbreviations and terms used in this manual.

(This page left blank intentionally)

MGE Galaxy 5000

VIII 86-174010-00 B00

Introduction

Thank you for selecting a Schneider Electric product to protect your electrical equipment. The MGE Galaxy 5000
range has been designed with the utmost care. We recommend that you take the time to read this manual to take
full advantage of the many features of your UPS. Schneider Electric pays great attention to the environmental
impact of its products. Measures that have made MGE Galaxy 5000 a reference in environmental protection include:

◗ the eco-design approach used in product development,
◗ production in an ISO 14001 certified factory,
◗ recycling of the MGE Galaxy 5000 at the end of its service life.

To discover the entire range of Schneider Electric products and the options available for the MGE Galaxy 5000
range, we invite you to visit our web site, www.mgeups.com, or contact your local Schneider Electric representative.

All products in the MGE Galaxy 5000 range are protected by patents. They implement original technology not
available to competitors of Schneider Electric.

To take into account evolving standards and technology, equipment may be modified without notice. Indications
concerning technical characteristics and dimensions are not binding unless confirmed by Schneider Electric.

This document may be copied only with the written consent of Schneider Electric. Authorized copies must be
marked "MGE Galaxy 5000 Installation and User Manual” no. 86-174010-00. We invite you to visit our web site,
www.mgeups.com, or contact your local Schneider Electric representative.

1.0 Scope

Provides a general description of the MGE Galaxy 5000 system’s intended use, single line major components, and
mechanical specifications.

1.1 General Description

The MGE Galaxy 5000 is a three phase double conversion uninterruptible power supply (UPS), designed for
flexibility to meet a wide range of application requirements. The MGE Galaxy 5000 offers many options to allow you
to customize a solution to meet your unique specifications. The options offered include, but are not limited to,
adjacent and remote battery cabinets, input and output isolation transformers, distribution options, parallel system
bypass cabinets, and a variety of communication cards.

1 — 186-174010-00 B00 Introduction

MGE Galaxy 5000

1 — 2 86-174010-00 B00

Figure 1-1: MGE Galaxy 5000 UPS Cabinet.

Figure 1-2: Single Line Diagram

Introduction

UPS power rating (KVA) Dimensions (H x W x D)

40-130 75” x 28” x 33.4”

1900 x 712 x 850 mm

MGE GALAXY 5000 UPS SYSTEM WITH BATTERY SINGLE LINE DIAGRAM

Optional

Bypass

Input

480Y VAC

Main

Input

480 VAC

Bypass

Input

Main
Input

UPS

Q4S

Input

Fuses

KA2

KA1Q1

Input

Static

Switch

Battery

Static Switch

PFC

Boost

Rectifier

Battery

Charger

CB

Output

Static

Output

Fuses

Switch

Inverter

CB CB CB

Q3BP

Q5N

Output

To
Critical
Load

Installation and User Manual

1 — 386-174010-00 B00

1.2 Inside the UPS Cabinet, Access to Connections

Figure 1-3: Inside MGE Galaxy 5000 UPS Cabinet

(

Introduction

(1) Connectors for auxiliary interconnections of
parallel UPS units (INTN PCA), optional

(2) User-machine interface display

(3) Slot for relay communications card

(4) Open slots for optional communication cards

(5) Open cabinet door

(6) Screw-type terminal block for connections of

contacts and coils for two external battery
circuit breakers XMB07, XMB08
(7) Screw-type terminal block for connection of
remote emergency power off (REPO) XMB06
(

8) Q1: input switch for normal AC input

(9) Q4S: input switch for bypass AC input

(10) Q3BP: bypass switch

(11) Q5N: UPS output switch

(12) Protection cover for power connections

(13) Screw-type terminal block for connection of

contacts for parallel circuit breakers TB6,
optional

MGE Galaxy 5000

1 — 4 86-174010-00 B00

Figure 1-4: Power Connection Terminals

Figure 1-5: INTN PCA for Auxiliary Interconnections of Parallel UPSs

1.3 UPS Cabinet Bottom View Layout

Figure 1-6: MGE Galaxy 5000 Cabinet Bottom View Layout

Introduction

(14) Terminals for load output
(15) Terminals for bypass AC input
(16) Terminals for normal AC input

(17) Main grounding connector
(22) Connection of external battery

(+/- poles)

(19) DB9 connectors: exchange-current
information
(20) Screw connectors: position information
on Q5N, Q4S and Q3BP switches, from
the external bypass
(21) DB9 connectors: CAN communication
information between UPSs

PIN 1 PIN 1

4.04 (102.50)

1.26 (32.00)

29.33

(745.00)

26.81

(681.00)

1.08 (27.50) 1.32 (33.50)

17.32 (440.00)

swivel casters (2)

fixed casters (2)

levelers (4)

17.32 (440.00)

25.39 (645.00)

Installation and User Manual

1 — 586-174010-00 B00

1.4 User-Machine Interface Display

Figure 1-7: User-Machine Interface Display

Introduction

(30) Graphical display

(31) Load protected LED

(32) Minor fault LED

(33) Major fault LED

(34) Help key

(35) Function keys

(36) Menu key

(38) OFF button

(37) ON button

(42) Load supplied LED

(40) UPS ON LED

(41) Operation on battery power LED

(43) Bypass in operation LED

(39) PFC ON LED

1.5 Display Screens

Figure 1-8: Display Screens

MGE Galaxy 5000

Introduction1 — 6 86-174010-00 B00

Frequency measurements

Personalization

Installation and User Manual

1.6 Relay Communication Card

Figure 1-9: Relay Communication Card

Introduction 1 — 786-174010-00 B00

(50) Card cover screws

(51) Card screw holes

(52) Card cover

(53) Cable entry holes

(54) Output terminal block

(55) Input terminal block

(56) Cable clamping screws

(This page left blank intentionally)

MGE Galaxy 5000

Introduction1 — 8 86-174010-00 B00

Setup and Installation

2.0 Scope

Guides the user through performing connections required for initial installation. Included are the electrical specifi­cations and connection details.

2.1 Location

To ensure correct ventilation, leave nothing on top of the UPS.

Leave three feet of free space in front of the UPS for door opening.

The UPS cabinet rests on four levelers positioned in the four corners of the cabinet to spread the weight.

The UPS must be installed in a room with restricted access (qualified personnel only).

Figure 2-1: Installation of UPS

2 — 186-174010-00 B00 Setup and Installation

2.1.1 Layout of Cabinets

Figure 2-2: Layout of Cabinets (typical)

2.2 Electrical Specifications

Table 2-1: Electrical Specifications for the MGE Galaxy 5000

Output Power Rating (0.9 PF) 40KVA 50KVA 60KVA 80KVA 100KVA 130KVA
UPS Voltage (input/output) 480/480 480/480 480/480 480/480 480/480 480/480
Input/Output Requirements & Frequency Three phase, Three wire + G, 60Hz
Input Phase Rotation A, B, C Clockwise
Input Power Factor > 0.98
Input Current/Input Current with Battery

Charging Current

48A/59A 59A/70A 71A/88A 94A/111A 117A/150A 151A/182A

Maximum Input Current with Charging Current
(at low line -10%)

57A 70A 85A 111A 148A 182A

Bypass/Output Current 48A 60A 72A 96A 120A 156A
Battery Voltage 356VDC End Voltage 432VDC Nominal 490VDC Max. Floating Voltage
Max. Battery Current at Battery Voltage

(432 VDC at 100% Load)

90A 113A 135A 180A 225A 293A

Max. Battery Current at End-Voltage
(356 VDC at 100% Load)

109A 137A 164A 219A 273A 355A

Battery Disconnect Circuit Breaker Rating 175A, 250A, 400A
Input, Bypass, Maintenance Bypass and

Output Switch Rating

125A 250A

Input and Output Fuse Rating 160A 315A

MGE Galaxy 5000

Setup and Installation2 — 2 86-174010-00 B00

TOP VIEW

DISTRIBUTION TRANSFORMER MBC

UPS BATTERY

Installation and User Manual

CAUTION Only an authorized electrical professional should access electrical connections.

A severe shock hazard exists.

2.3 Connection of Power Cables in a Single UPS

Figure 2-3: Single UPS With Common Normal and Bypass AC Inputs

Figure 2-4: Single UPS With Separate Normal and Bypass AC Inputs

To access the connections, remove cover (see Section 1.3).
1 - The grounding conductors must be connected to the UPS

grounding-plate connections (17).

2 - Connect the three phases of the normal AC source to

connection (16).

3 - Connect the three phases of the bypass AC source to

connection (15).

4 - Connect the three phases supplying the load to connection

(14).
5 - Connect external battery (+/-) to connection (22).
6 - Tie the cables down to the frame.
7 - Put the cover back in place.

To access the connections, remove cover (see Section 1.3).
1 - The grounding conductors must be connected to the UPS

grounding-plate connections (17).
2 - Connect the three phases of the normal AC source to

connection (15).
3 - Connect the three phases supplying the load to connection

(14).
4 - Connect external battery (+/-) to connection (22).
5 - Tie the cables down to the frame.
6 - Put the cover back in place.

Setup and Installation 2 — 386-174010-00 B00

14.56”

22

22

14.56”

2.4 Redundant Parallel Configuration (Maximum Two UPS Units for Pn)

These configurations do not have an external System Bypass Cabinet (SBC).

Figure 2-5: Parallel UPS With Common Normal and Bypass AC Inputs

Figure 2-6: Parallel UPS With Separate Normal and Bypass AC Inputs

CAUTION If the two UPSs are placed side by side, connect as indicated above. In the other

configurations, always make sure that the cables between the UPSs and bypass
AC source have the same cross-section and the same length. The same is true
for the cables between the UPSs and the load.

To access the connections, remove cover
(see Section 1.3).
1 - The grounding conductors must be

connected to the grounding-plate of each
UPS (17).

2 - Connect the three phases of the normal

AC source to connection (16) in each UPS.

3 - Connect the three phases of the bypass AC

source to connection (15) in each UPS unit.

4 - Connect the three phases of the supplied

loads to connection (14) in UPS1.

5 - Connect (14) in UPS2 to (14) in UPS1

using the three load conductors.

6 - Connect the external battery (+/-) to

connections (22) in UPS1 and UPS2.
7 - Tie the cables down to the cabinet frames.
8 - Put the covers back in place.

To access the connections, remove cover
(see Section 1.3).
1 - The grounding conductors must be

connected to the grounding-plate of each
UPS (17).

2 - Connect the three phases of the bypass

AC source to connection (15) in each UPS.

3 - Connect the three phases of the supplied

loads to connection (14) in UPS1.

4 - Connect (14) in UPS2 to (14) in UPS1

using the three load conductors.

5 - Connect the external battery (+/-) to

connections (22) in UPS1 and UPS2.
6 - Tie the cables down to the cabinet frames.
7 - Put the covers back in place.

MGE Galaxy 5000

Setup and Installation2 — 4 86-174010-00 B00

UPS 1

14.56” 14.56”

22 22

To loadTo loadTo Load

UPS 2

Ground

To Normal / Bypass
AC Source

UPS 1

14.56”

22

To Loa d

To Normal
AC Source

UPS 2

22

14.56”

Ground

To Byp a s s
AC Source

Installation and User Manual

2.5 Auxiliary Interconnections Between UPSs in Parallel Configurations

Figure 2-7: Redundant Parallel Configuration (Maximum Two UPS)

Exchange-current interconnections (19):

Link connectors XMS02 and XMS03 on the
two UPS units.

CAN // interconnections (21):

Fit a blue plug on connector XMS06 on
UPS1. Link connector XMS07 on UPS1 to
connector XMS06 on UPS2. Fit a red plug
on connector XMS07 on UPS2.

Note: The supplied cables (33 ft) limit the
distance between the two UPS units to
approximately 20 ft.

Setup and Installation 2 — 586-174010-00 B00

19 19 19 19

UPS 1

PCA INTN

21 21 21 21

Blue
plug

UPS 2

Red plug

PCA INTN

Figure 2-8: Parallel Configuration for Increased Capacity (Four UPSs)

These configurations have an external System Bypass Cabinet (SBC).

MGE Galaxy 5000

Setup and Installation2 — 6 86-174010-00 B00

PCA INTN

UPS 1

Blue
plug

20

SBC

20

UPS 1

TB2

UPS 3

Red
plug

21 21 21 21

Blue
plug

910

78

UPS 4

19 19 19 19

PCA INTN

UPS 2

20

20

UPS 2

Interconnections with the external system
bypass cabinet (20):

◗ Interconnect terminals 7, 8, 9, and 10 on the
auxiliary terminal block TB2 in the system
bypass cabinet to UPS terminal blocks
XMS04/XMS05 pins 1, 2, 3, and 4 respectively.
◗ Create a loop connection between the cabinet
and the UPSs as shown in Figure 2-8.

Details of terminal block connections.

4321

no

m
mo

C

TB2

SBC

7

7
8

8
9

9

10

10

XMS04 /

XMS05

1

1
2

2
3

3

4

4

Note: The interconnection cables for the
SBC are not supplied

Exchange-current interconnections (19):

Use the XMS02 and XMS03 connectors to
create a loop between the UPSs (all the XMS02
and XMS03 connectors must be used).

CAN // interconnections (21):

Daisy-chain the UPSs using the XMS06
and XMS07 connectors. Fit a blue plug on the
first UPS unit and a red plug on the last UPS
(all the XMS06 and XMS07 connectors must
be used).

UPS 4

Red plug

UPS 3

To ensure sufficient isolation of
exchange-current, CAN and external
bypass cabinet cables, they must be run
separately from the power cables.

Note: The supplied cables are 33 ft long.

Installation and User Manual

Fitting the Protection Cover for the Auxiliary Interconnection Cables

The protection cover supplied with the parallel connected UPS units protects the user against direct contact with
voltages other than SELVs and ensures the auxiliary interconnection cables are maintained in position.

Figure 2-9: Fitting the Protection Cover for the Auxiliary Interconnection Cables

Note: Tie down the cables as indicated in the diagram in Section 2.9.

2.6 Connection of General Shutdown or Remote Emergency Power Off (REPO) Terminal Block

Figure 2-10: Connection of General Shutdown or Remote Emergency Power OFF (REPO) Terminal Block

CAUTION Pressing the general shutdown button causes UPS shutdown and opening of the

battery circuit breaker (with opening of the bypass static switch depending on
personalization settings). The Remote Emergency Power Off (REPO) notion is
applicable to installations where pressing the button also causes the upstream
Normal AC source and bypass AC source circuit-breakers to open. In parallel
configurations, there must be a single general shutdown button with a separate
contact for each UPS unit.

1 - Remove the wire jumper from terminal block (7).
2 - Connect the general shutdown NC contact to terminals 1 and 2 (SELV).
3 - Tie the cable down as illustrated in Section 2.9.

Setup and Installation 2 — 786-174010-00 B00

XMB08 XMB07 XMB06

2.7 Adding Communication Cards

Figure 2-11: Adding Communication Cards

MGE Galaxy 5000

Setup and Installation2 — 8 86-174010-00 B00

Installation and User Manual

2.8 Connection of the Relay Communications Card

CAUTION Isolate and lock-out all power sources for this card before making connections.

Never connect SELV (safety extra low voltage) and non-SELV circuits to the
different outputs of the same card.

1 - Remove the cover (52) secured by the screws (50).
2 - Run the communications cables through the cable entry holes (53).
3 - Connect the conductors to the input (55) and output (54) terminal blocks.
4 - Put the cover back in place and secure it with the screws (50).
5 - Tighten the screws (56) to lock the cables.
6 - Indicate the locations of the power sources on the labels.
7 - Insert the card in its slot.
8 - Secure the card with two screws (51).

Figure 2-12: Connection of Relay Communication Card

Setup and Installation 2 — 986-174010-00 B00

2.8.1 Characteristics of the Contacts on the Relay Communications Card

Figure 2-13: Characteristics of the Contacts on the Relay Communications Card

Communications Card Connection Example

If a SELV (safety extra low voltage) source is used, it must always be possible to isolate the communications card from
the upstream source to ensure the safety of personnel working on the installation.

MGE Galaxy 5000

Setup and Installation2 — 10 86-174010-00 B00

Low battery warning

Load on battery power

Load on automatic bypass

Load on UPS

Characteristics of the output contacts:

Permissible voltage: 250V AC, 30V DC.
Permissible current: 2 A.
Cable: 4 x 0.93 mm2, Ø 6.6 ± 0.3 mm.

Characteristics of the input contacts:

Switched voltage: 5 V DC
Consumption: 10 mA.
Cable: 4 x 0.34 mm2, Ø 5 ± 0.5 mm.

Battery fault

UPS OFF

General alarm

UPS ON

AC

communication
card

Disconnecting device that can be locked

Installation and User Manual

2.9 Routing the Control/Communications Cables

Single UPS

Figure 2-14: Routing the Control/Communications Cables for Single UPS

CAUTION To ensure sufficient isolation of control and communication cables, they must

be run separately from the power cables. Reinforce the insulation of these control
and communication cables if any risk of contact with the power cables exists.

Cable description Insulation level Location on illustration

Relay communication card SELV 3

Optional communication card SELV or LV 4

External battery circuit-breaker cables SELV 6

General-shutdown cable SELV 7

Setup and Installation 2 — 1186-174010-00 B00

Separate the control and communication
cables from the power cables.
Run the cables together in front of the
protection panels and tie them to the
panels as indicated.

Free slots for optional communication
cards. See installation drawing for proper
card placement.

Slot for relay communications card

Tie

General-shutdown cable (not supplied)
and external battery circuit breaker cable
must be tied down separately.

Ties

Parallel UPS

Figure 2-15: Routing the Control/Communications Cables for Parallel UPS

CAUTION To ensure sufficient isolation of exchange-current, CAN and external bypass

cabinet cables, they must be run separately from the power cables. Reinforce
the insulation of these control and communication cables if any risk of contact
with the power cables exists.

Cable description Insulation level Location on illustration

External bypass cabinet cable ELV 1

CAN cables SELV 1

Exchange-current cables SELV 1

Relay communication card SELV 3

Optional communication card SELV or LV 4

External battery circuit-breaker cables SELV 6

General-shutdown cable SELV 7

MGE Galaxy 5000

Setup and Installation2 — 12 86-174010-00 B00

Separate the control and communication
cables from the power cables.
Run the cables together in front of the
protection panels and tie them to the
panels as indicated.

Parallel-connection cables for connection
to the SBC (not supplied). The CAN and
current exchange cables are supplied.

Free slots for optional communication
cards. See installation drawing for proper
card placement.

Slot for relay communications card

Ties

General-shutdown cable (not supplied)
and external battery circuit breaker cable
must be tied down separately.

Ties

Operation 3 — 186-174010-00 B00

Operation

CAUTION All operations concerning system start-up and compliance with standards and

regulations, including those related to the battery cabinet, must be carried out
by trained and certified personnel before using the UPS.

3.0 Scope

Provides startup, shutdown, and normal operation of the MGE Galaxy 5000 UPS. Describes the operation of the
mimic-panel LEDs.

3.1 Shutting Down a Single UPS

The UPS remains energized unless it is shut down.

Figure 3-1: Shutting Down a Single UPS

1 - Press a button to exit sleep mode.
2 - Press the OFF button (38) for 3 seconds.

The load is no longer protected by the UPS. It is
supplied via the bypass.

3 - Set the battery circuit breaker of the auxiliary cabinets

to OFF.

4 - Set the input switch Q1 (8) to OFF.

The charger no longer operates to keep the batteries
fully charged.

5 - Open the upstream circuit breakers of the Normal AC

source and Bypass AC source to completely power off
the UPS.

3.2 Restarting a Single UPS

Check that switches Q4S (9) and Q5N (11) are closed. If this is the case, continue with this procedure, otherwise
refer to Section 4.4.1 "Return to the Normal Operation, Single UPS".

Figure 3-2: Restarting a Single UPS

3.3 Shutting Down a Parallel Configuration

Figure 3-3: Shutting Down a Parallel Configuration

1 - Press a button on each unit to exit sleep mode.
2 - Press the OFF button (38) on each unit for 3 seconds.

The load is no longer protected by the UPSs. It is
supplied via the bypass.

3 - Set the battery circuit breakers of the auxillary cabinets

to the OFF position.

4 - Set the input switch Q1 (8) in each UPS to the OFF

position.

The charger no longer operates to keep the batteries
fully charged.

5 - Open the upstream circuit breakers of Normal AC source

and Bypass AC source to completely power off the
installation.

1 - Set the Normal AC source input switch Q1 (8) to the

ON position.
2 - Wait until the end of the start sequence.
3 - Set the battery circuit breaker of the auxiliary cabinets

to the ON position.
The UPS starts automatically.
LED (31) is ON.

The load is protected by the UPS.

If LED (31) remains OFF, press the ON button (37) (the UPS
is in manual start mode) and confirm if necessary by
pressing the function key (35) marked .

If LED (31) still remains OFF and either of LEDs (32) or (33)
is ON, a fault has occurred (see Section 4.1).

MGE Galaxy 5000

Operation3 — 2 86-174010-00 B00

35

Installation and User Manual

3.4 Restarting a Parallel Configuration

Check that switches Q4S (9) and Q5N (11) are closed. If this is the case, continue with this procedure, otherwise
refer to Section 4.4.2 or Section 4.4.3 "Return to the Normal Operation, Parallel UPS".

Figure 3-4: Restarting a Parallel Configuration

1 - Check that the output switch CB2 in the external

system bypass cabinet is closed.

2 - Check that the bypass switch CB1 in the external

system bypass cabinet is open.

Then carry out steps 3 to 5 below on each of the UPSs.
3 - Set the Normal AC source input switch Q1 (8) to the

ON position.
4 - Wait until the end of the start sequence.
5 - Set the battery circuit breaker of the auxiliary cabinets

to the ON position.

The UPSs start automatically. On each unit, LEDs (32)
and (33) go OFF and LED (31) goes ON.

The load is protected by the UPSs.

If LED (31) remains OFF, press the ON button (37) on
each UPS (the UPS is in manual start mode) and confirm
if necessary by pressing the function key (35) marked .

If LED (31) still remains OFF and either of LEDs (32) or
(33) is ON, a fault has occurred (see Section 4.1).

Operation 3 — 386-174010-00 B00

3.5 Operation of Mimic-Panel LEDs

The MGE Galaxy 5000 system is simple to operate and yet provides a wealth of continuous monitoring and
diagnostic features to ensure proper operation. Operators gain access to information in the MGE Galaxy 5000
system through the display and its integrated LED mimic panel.

Figure 3-5: Operation of Mimic-Panel LEDs

Single UPS Start Sequence on Normal AC Input

Single UPS Start Sequence on Bypass AC Input

Steps Action LED (39) LED (40) LED (41) LED (42) LED (43)

1 Q4S open Off Off Off Off Off

2 Close Q4S Off Off red Off green

3 Close Q5N Off Off red green green

4 Open Q3BP Off Off red green green

5 Close Q1 green Off red green green

6 Close Battery CB green Off Off green green

7 Press ON button (37) green green Off green Off

Steps Action LED (39) LED (40) LED (41) LED (42) LED (43)

1 Q1 open Off Off Off Off Off

2 Close Q1 green Off red Off red

3 Close Battery CB green Off Off Off red

4 Close Q4S green Off Off Off green

5 Close Q5N green Off Off green green

6 Open Q3BP green Off Off green green

7 Press ON button (37) green green Off green Off

MGE Galaxy 5000

Operation3 — 4 86-174010-00 B00

37

Installation and User Manual

3.6 Operating Modes

Normal (Double Conversion) Mode

This is the standard operating mode, set by default in the factory. Two possible cases:

Figure 3-6: Normal (Double Conversion) Operating Mode

3.7 Load on Battery Power

The load continues to be protected by the UPS when the normal AC source is not available. Power is supplied by
the battery.

Figure 3-7: Load on Battery Power

Transfer to Battery Power

End of Battery Power

LED (33) is ON.
The buzzer sounds intermittently.

The load is transferred on the bypass AC input if it is
present.

LED (32) is ON.
The buzzer sounds intermittently.

The load is supplied by the battery.

The display indicates any anomalies related to the AC source or the UPS as well as remedial action
if applicable.
Press the function key (35) indicated by the display to turn the buzzer OFF.

1 - Normal AC source available:
LED (31) is ON.

The load is protected by the UPS.

2 - Normal AC source not available:
LED (32) is ON.
The buzzer sounds intermittently.
LED (41) on the mimic-panel is green.

The load is supplied by the UPS from battery power.

Operation 3 — 586-174010-00 B00

3.8 UPS Personalization

Access to the Personalization Functions

CAUTION Personalization must be carried out with switches Q1 (8) and Q5N (11) open (OFF)

and switch Q4S (9) closed (ON).

Figure 3-8: UPS Personalization

Personalization Settings

Operating Mode

Frequency

Automatic Bypass

Transfer to bypass AC source Enabled

Disabled – disabled when
limiting

Transfer to bypass with bypass AC source out of
tolerances

Enabled Disabled

UPS output frequency 60 Hz 60Hz

Tolerance for bypass AC source 8 % 0.5 - 1 - 2 - 4 %

Synchronization speed with bypass AC source 2 Hz / s 1 Hz / s

Function Factory setting Options

UPS operating mode NORMAL

UPS automatic start Disabled Enabled

Authorized number of starts 4 1 to 255

Delay before reset of number of executed
automatic starts

4 seconds 1 to 60 seconds

MGE Galaxy 5000

Operation3 — 6 86-174010-00 B00

1 - Press the menu key (36).
2 - Select "Settings", then "Personalization" using the
function keys (35) or .
3 - Confirm by pressing the function key (35) .
4 - Enter the password by successively selecting each icon
using the corresponding function key.
5 - Confirm by pressing the function key (35) .
6 - To save the personalization settings, confirm by
pressing the function key (35) .

The password

To change the password, see the Settings menu.

is factory set.

Installation and User Manual

Battery

3.9 Display Messages List

Low battery warning threshold if battery monitor
inactive

40% remaining backup time

20 - 60 - 80 % remaining
backup time

Low battery warning threshold if battery monitor
active

4 minutes of battery backup
time

1 to X minutes of battery
backup time

Interval between two battery tests 30 days 1 to 180 days

Operation 3 — 786-174010-00 B00

Fault of downgraded mode

Internal CAN communication fault
External CAN communication fault
CAN communication relay fault
UPSs not connected by CAN cable
Resynchronizing
CAN communication resynchronization fault
Loss of communication with UPS 1
Loss of communication with UPS 2
Loss of communication with UPS 3
Loss of communication with UPS 4
Loss of communication with UPS X

Fault, filtering of customer communication

Customer communication disabled

Generic fault on equipment

Emergency Power Off (EPO)
UPS personalization fault
Personalization does not match UPS
Transfer to bypass disabled

Major Fault on subassembly

Charger fault
Bypass static switch fault
PFC fault
Inverter fault
Power supply board fuse blown
Fan fault
TVSS fault

Internal and external switches

Q3BP switch closed
Q5N switch open
Q4S switch open
External Q3BP switch closed (MBC or SBC CB1)
External Q5N switch open (MBC or SBC CB2)
External Q4S switch open (MBC CB3)
Abnormal bypass operation
Abnormal external bypass operation

Fault or state of installation

Installation overload
Non-redundant installation
Inverter starting
Not enough inverters for load connection
Not enough bypass static switches
Inverter ready for load connection

Fault or state on Normal AC

Q1 switch open
Normal AC source downgraded
Normal AC input phase rotation fault
Normal AC fuse blown
Normal AC source static switch failure
Normal AC source outside tolerances
Normal AC backfeed (KA1) is open
Normal AC backfeed (KA1) fault

Fault or state on Bypass AC or Bypass Static Switch

Bypass source present
Bypass static switch overload
AC Bypass static switch thermal overload
Bypass input phase rotation fault
Bypass source outside tolerances
Bypass AC backfeed (KA2) is open
Bypass AC backfeed (KA2) fault

Fault or state for PFC

PFC overload
PFC thermal overload
Starting

Fault or state standard charger

Low battery warning
Low battery shutdown
Battery circuit breaker open (QF1) (Battery Cabinet #1 or #3)
Battery circuit breaker 2 open (QF2) (Battery Cabinet #2 or #4)
End of theoretical battery service life
Battery temperature fault
Battery deep discharge
Battery room temperature fault
Battery test result not OK
Battery test in progress
Charger shutdown by PFC overload

Fault or state inverter

Inverter current limiting
Inverter overload
Inverter thermal overload
Inverter fuse blown
Inverter and bypass desynchronized

Fault or state load

Abnormal presence of output voltage
Load short circuit

Fault or state external synchronization

External sync frequency outside tolerances
UPS on external synchronization

3.10 Operation of the Relay Communication Card (Dry Contacts)

All systems are equipped with this remote transmissions card (also known as SECI).
A complete specification exists for the card used in MGE Galaxy 5000.
This card is used for the transmission of information between the system and the environment.
Two inputs and six outputs are available for the user (see the table below for the default programming).

3.10.1 Standard Mode

It is compatible with all MGE systems that are I

2

C compatible.

All the SA1 microswitches must be set to OFF (if two SECI cards are installed in the unit, the second card must
be identified differently. On the second card, microswitch 1 on SA1 must be set to ON).

In this mode, the relays switch when the UPS changes status. The information listed below is transmitted if the
parameters were enabled in UPS Tuner.

The indications 1.X become 2.X for a second identical card in the UPS.
Contacts are of the NO (normally open) type.
(1) The general alarm can be tested by opening the battery circuit breaker.

3.10.2 Programmable Mode

This operating mode is specific to the MGE Galaxy 5000. The description in this document concerns only the MGE
Galaxy 5000.

Microswitch 3 on SA1 must be set to ON (if two SECI cards are installed in the unit, the second card must be
identified differently. On the second card, microswitch 1 on SA1 must be set to ON).

In this mode, it is possible to assign predefined operating status conditions (see the complete list) to the various
SECI output relays and predefined UPS commands to the SELV inputs.

Assignments are made using the MGE Galaxy 5000 user-machine interface.

Outputs Factory configuration Other possible signals for each contact

1.1 General alarm - Overload

- PFC fault

- Inverter fault

- Charger fault

- Automatic-bypass fault

- Bypass AC source out of tolerances

- Battery-temperature fault

- Ventilation fault

- Emergency power OFF activated

- Battery circuit breaker(s) open

- Phase inversion on normal or bypass AC input

- Fuses blown

- Transfer to AC bypass disabled

- Operation in ECO mode

- Load on maintenance bypass

1.2 Battery fault

1.3 Load on UPS

1.4 Load on automatic bypass

1.5 Load on battery power

1.6 Low battery warning

Inputs Factory configuration Other possible signals for each contact

1 A UPS ON - Temperature fault in room

- Transfer to bypass AC input disabled

- Transfer to bypass AC input disabled if it is out of tolerances

- UPS not synchronized with the bypass AC input

1.B UPS OFF

MGE Galaxy 5000

Operation3 — 8 86-174010-00 B00

Installation and User Manual

3.10.3 List of Operating Status Conditions That May be Assigned to an SECI Output

Operating status
conditions

Description

GENERAL ALARM PFC fault OR

Inverter fault OR
Bypass static switch fault OR
Charger fault OR
Thermal overload on AC bypass OR
Normal AC input fuse blown OR
ALIN board input fuse blown OR
Q3BP and Q5N are closed simultaneously OR
External Q3BP and external Q5N are closed simultaneously OR
EPO activated OR
Battery backup time ended, shift to wait mode OR
Battery temperature fault > 45°C , charger shutdown OR
Battery deep discharge OR
Charger shutdown due to battery room temperature outside tolerances OR
Abnormal presence of voltage on the output before closing the bypass static
switch. (frequency converter) OR
UPS in downgraded mode OR

External CAN communication fault OR
Internal CAN communication fault (GDEN, MIZNUS and CHAN) OR
CAN cable physically cut OR
CAN communication relay fault OR

UPS personalization fault.

BATTERY FAULT The battery will soon reach the end of its theoretical service life OR

Battery must be checked (following a faulty battery test)

LOAD ON UPS Inverter connected to the load and operating on normal AC input.

Battery operations due to a BPI or battery test are signalled as operation on the
normal AC input.

LOAD ON AUTOMATIC
BYPASS

The static switch on the AC bypass is closed.

LOAD ON BATTERY
POWER

Inverter connected to the load and operating on battery power.
Battery operations due to a battery test are not signalled.

LOW BATTERY WARNING Battery has reached the low-battery warning level (voltage or time). The two

thresholds may be user set.

OVERLOAD One of the unit modules (rectifier, inverter or AC bypass) is overloaded (thermal or

instantaneous).

Operation 3 — 986-174010-00 B00

PFC FAULT Neutral leg fault OR

Neutral leg IGBT temperature outside tolerances OR

Voltage difference between 2 DC half-buses outside tolerances OR
Top DC half-bus voltage outside tolerances OR
Bottom DC half-bus voltage outside tolerances

PFC fault OR

DC-bus voltage at end of CSR1 walk-in is lower than a threshold OR
DC-bus voltage at end of DC walk-in is lower than a threshold OR
DC-bus voltage is higher than the high threshold OR
DC-bus voltage is lower than the minimum threshold
Mean DC-bus voltage is higher than the maximum setpoint OR
Mean DC-bus voltage is lower than the minimum setpoint OR
DC-bus voltage is higher than the fast hardware threshold OR
Temperature of the static switch on the AC normal outside tolerances OR
Temperature of the battery static switch outside tolerances OR
Rectifier is current limiting OR

Rectifier thermal overload OR
PFC IGBT base-plate temperature outside tolerances OR
IGBT inductor temperature outside tolerances.

INVERTER FAULT Inverter short-circuit detected OR

Inverter current limiting OR
Inverter static switch failure OR
Temperature fault on inverter static switch OR
Inverter base-plate temperature outside tolerances OR
Inverter thermal overload OR
Inverter phase-1 fuse has blown OR
Inverter phase-2 fuse has blown OR
Inverter phase-3 fuse has blown OR
Inverter phase-1 voltage amplitude outside tolerances OR
Inverter phase-2 voltage amplitude outside tolerances OR
Inverter phase-3 voltage amplitude outside tolerances OR
Instantaneous inverter voltage outside tolerances OR
Inverter relay for parallel connection is faulty.

CHARGER FAULT Fault of non-isolated supply on charger board OR

Fault of isolated supply on charger board OR
Opening fault on battery circuit breaker no. 1 OR
Opening fault on battery circuit breaker no. 2 OR
Charger IGBT temperature outside tolerances OR
Difference in charge-current measurements between safety and measurement
systems OR
Charge current on measurement system close to zero OR
Charge current on safety system close to zero OR
Charge current is higher than safety level OR
Difference in voltage measurements between safety and measurement systems
OR
Voltage on measurement system close to zero OR
Voltage on safety system close to zero OR
Battery voltage higher than safety level OR
Charger fuse blown.

AUTOMATIC-BYPASS
FAULT

Supply fault for the static switch on the AC bypass OR
Fault on static switch on AC bypass OR
Temperature of the static switch on the AC bypass outside tolerances.

BYPASS AC SOURCE OUT
OF TOLERANCE

Bypass AC source outside of tolerances (voltage and/or frequency).

MGE Galaxy 5000

Operation3 — 10 86-174010-00 B00

Installation and User Manual

Galaxy 5000 can be equipped with up to two SECI cards maximum. In this case, the second card must be identified
differently. On the second card, microswitch 1 on SA1 must be set to ON.

BATTERY TEMPERATURE FAULT Battery ambient temperature outside tolerances.

VENTILATION FAULT Excessive temperature on one or more inductors OR

Inverter or AC bypass static switch fan fault.

EMERGENCY POWER OFF
ACTIVATED

EPO set on control-monitoring board OR
EPO set on charger board.

BATTERY CIRCUIT BREAKER(S)
OPEN

One or two Battery circuit breaker is open.

PHASE ROTATION FAULT Phase inversion on normal AC input OR

Phase inversion on AC bypass.

FUSES BLOWN Fuse blown at normal AC input OR

Charger fuse has blown OR
Power supply board fuse has blown OR
Inverter phase-1 fuse has blown OR
Inverter phase-2 fuse has blown OR
Inverter phase-3 fuse has blown.

TRANSFER TO BYPASS DISABLED Transfer to AC bypass disabled (control and monitoring board checks

for disabling by the personalization and/or an SECI input).

ECO MODE ACTIVATED The unit is operating in ECO mode. It is configured for ECO mode and

the static switch on the AC bypass is closed.

MAINTENANCE POSITION Switch Q5N is open.

CHECK THE UPS A Life Cycle Monitoring alarm has been activated:

◗ End of warranty.
◗ End of AC capacitor service life
◗ End of DC capacitor service life
◗ End of fan service lives.
◗ End of power supply board service life.
◗ End of battery service life.

Operation 3 — 1186-174010-00 B00

(This page left blank intentionally)

MGE Galaxy 5000

3 — 12 86-174010-00 B00

4 — 186-174010-00 B00 Maintenance

Maintenance

4.0 Scope

Identifies alarm conditions, UPS isolation operation, and maintenance and safety information on servicing batteries
for the MGE Galaxy 5000.

4.1 Identification of Alarms

Alarm conditions are identified by LEDs (31), (32), (33) and the buzzer.

Table 4-1: Identification of Alarms

Detailed information on all alarms is supplied on the display.
1 - On the screen, select the alarm for which information is required.
2 - Hold down the corresponding function key to display the possible causes of the fault and the required action.

4.2 Life Cycle Monitoring (LCM)

Figure 4-1: Life Cycle Monitoring (LCM)

◗ The "Life Cycle Monitoring" (LCM) function provides UPS

maintenance advice to guarantee installation availability for the
user.

◗ The display gives 3 messages enabling the following to be

identified:

- The end of the contractual legal warranty: "End of warranty
check recommended".

- Regular maintenance requirements and the end of service life for
consumable components: "Technical check recommended".

- The end of the battery service life: "Battery check required".

In addition to these messages, the minor fault LED (32) lights up
and the buzzer sounds.
These messages can be deleted by pressing the function key (35).
This also causes LED (32), to go out, the buzzer to stop and the
removal of the "Global Alarm" remote signaling.

To completely disable LCM indications, use the display to enter the
password required to disable the function.

LED (31) LED (32) LED (33) Buzzer Significance

– – Intermittent Normal AC source not available

– – Intermittent

UPS shut down following end of
battery power

– – Intermittent

UPS shut down on fault requiring
servicing by after-sales support

4.3 UPS Isolation

4.3.1 UPS Isolation Single UPS

To isolate the UPS from the electrical power source and supply the load directly by the normal or bypass AC source,
follow the instructions below.

Figure 4-2: UPS Isolation

ATTENTION Power is present on the power connection terminals.

1 - Press a button to exit sleep mode.
2 - Shut down the UPS by pressing the OFF button (38) for

3 seconds.

The load is no longer protected by the UPS.

3 - Set bypass switch Q3BP (10) to ON.
4 - Set output switch Q5N (11) to OFF.
5 - Set the battery circuit breaker of the auxiliary cabinets

to OFF.
6 - Set the input switch Q1 (8) to OFF.
7 - Set the switch Q4S (9) to OFF.
8 - Wait until the display and LEDs go off.

The load is no longer protected by the UPS, but
continues to be supplied with AC power.
UPS maintenance or servicing can now be carried out.

MGE Galaxy 5000

Maintenance4 — 2 86-174010-00 B00

Installation and User Manual

4.3.2 UPS Isolation Parallel UPS Without External Bypass Cabinet

Shutdown and isolation of the first UPS:

Figure 4-3: Parallel UPS Configuration Without External Bypass Cabinet

ATTENTION Power is present on the power connection terminals.

Shutdown and isolation of the second UPS:

1 - Press a button to exit sleep mode.
2 - Shut down the UPS by pressing the OFF button (38) for 3 seconds.
3 - Set bypass switch Q3BP (10) to ON.
4 - Set output switch Q5N (11) to OFF.
5 - Set the battery circuit breaker of the auxiliary cabinets to OFF.
6 - Set the input switch Q1 (8) to OFF.
7 - Set the switch Q4S (9) to OFF.
8 - Wait until the display and LEDs go off.

The load is no longer protected by the UPS, but continues to be supplied with AC power.
UPS maintenance or servicing can now be carried out.

ATTENTION Power is present on the power connection terminals.

1 - Check that the two UPSs are operating.
2 - Press a button to exit sleep mode.
3 - Shut down the UPS by pressing the OFF button (38) for

3 seconds.

4 - Set output switch Q5N (11) to OFF.
5 - Set the battery circuit breakers of the auxiliary cabinets

to OFF.
6 - Set the input switch Q1 (8) to OFF.
7 - Set the switch Q4S (9) to OFF.
8 - Wait until the display and LEDs go off.

The load is still protected by the other UPS.
Maintenance or servicing can now be carried out on the
UPS that has been shut down.

Maintenance 4 — 386-174010-00 B00

4.3.3 UPS Isolation Parallel UPS With External Bypass Cabinet

Shutdown and isolation of one UPS:

Figure 4-4: Parallel UPS Configuration With External Bypass Cabinet

Shutdown and isolation of all the UPSs:

Figure 4-5: Shutdown and Isolation of all the UPSs

1 - On each UPS, press a button to exit sleep mode.
2 - Shutdown each UPS by pressing their OFF buttons (38)

for 3 seconds.

3 - Depress the “transfer initiate” switch on the SBC. Unlock

“KS” and remove key “A”.
4 - Insert key “A” into CB1. Unlock and close CB1.
5 - Open CB2 and lock open, and remove key “B”.
6 - Insert key “B” into key interlock “KS” and turn to lock.
7 - Open output isolation CB11-16, as applicable, and open all

Q5N (11) switches of each UPS.
8 - Open battery CB of each UPS.
9 - Open Q1 (8) and Q4S (9) switches of each UPS.
10 - Turn off all inputs to the UPSs.
11 - Wait until the control electronics of all UPS units have

fully shutdown.

The load is no longer protected by the UPSs, but
continues to be supplied with AC power.
UPS maintenance or servicing can now be carried out.

1 - First check that the total capacity of the remaining UPSs

is sufficient to supply the connected load.
2 - Press a button to exit sleep mode.
3 - Shut down the UPS by pressing the OFF button (38) for

3 seconds.

4 - Set output switch Q5N (11) to OFF.
5 - Set the battery circuit breaker of the auxiliary cabinets

to OFF.
6 - Set the input switch Q1 (8) to OFF.
7 - Set the switch Q4S (9) to OFF.
8 - Wait until the display and LEDs go off.

MGE Galaxy 5000

Maintenance4 — 4 86-174010-00 B00

CB11

CB12

CB13

CB14

CB15

CB16

KS

KB

KA

CB2

CB1

Installation and User Manual

Maintenance 4 — 586-174010-00 B00

4.4 Return to the Normal Operation

4.4.1 Return to Normal Single UPS

Figure 4-6: Return to the Normal Operation for Single UPS

1 - Check that bypass switch Q3BP (10) is ON and that all other

switches are OFF.
2 - Set switch Q4S (9) to ON.
3 - Set output switch Q5N (11) to ON.
4 - Wait until the display goes on and check that there are no

faults on the static switch on the bypass line.
5 - Set bypass switch Q3BP (10) to OFF.
6 - Set the input switch Q1 (8) to ON.
7 - Set the battery circuit breaker of auxiliary cabinets to ON.

The UPS starts automatically.
LED (31) is ON.

If LED (31) remains OFF, press the ON button (37) (the UPS is
in manual start mode) and confirm if necessary by pressing the
function key (35) marked .

If LED (31) still remains OFF and either of LEDs (32) or (33) is
ON, a fault has occurred (see Section 4.1).

MGE Galaxy 5000

Maintenance4 — 6 86-174010-00 B00

4.4.2 Return to Normal Parallel UPS Without External Bypass Cabinet

Restart the UPS unit for which switch Q3BP (10) is ON and the other switches are OFF.

CAUTION It is imperative to restart this UPS. Otherwise, load power is lost if the other UPS

is shut down.

Figure 4-7: Parallel UPS Configuration Without External Bypass Cabinet

1 - Set the input switch Q4S (9) to ON.
2 - Set output switch Q5N (11) to ON.
3 - Check that the UPS is listed by the display, then confirm by

pressing the function keys (35).
4 - Set bypass switch Q3BP (10) to OFF.
5 - Set the input switch Q1 (8) to ON.
6 - Set the battery circuit breaker of the auxiliary cabinets to ON.

The UPS starts automatically. LED (31) is ON.
The load is protected by the UPS.

If LED (31) remains OFF, press the ON button (37) on each UPS
(the UPS is in manual start mode) and confirm, if necessary, by
pressing the function key (35) marked .

If LED (31) still remains OFF and either of LEDs (32) or (33) is
ON, a fault has occurred (See Section 4.1).

Installation and User Manual

Maintenance 4 — 786-174010-00 B00

Restart the UPS for which all switches are set to OFF.

1 - Set the input switch Q4S (9) to ON.
2 - Set output switch Q5N (11) to ON.
3 - Check that all the UPS units present in the installation are

included in the list on the display and confirm by pressing

the function buttons (35).
4 - Set the input switch Q1 (8) to ON.
5 - Set the battery circuit breaker of the auxiliary cabinets to

ON.

The UPS restarts and LED (31) is ON.

If LED (31) remains OFF, press the ON button (37) on each
UPS (the UPS is in manual start mode) and confirm,
if necessary, by pressing the function key (35) marked .

If LED (31) still remains OFF and either of LEDs (32) or (33) is
ON, a fault has occurred (see Section 4.1).

4.4.3 Return to Normal Parallel UPS With External Bypass Cabinet

Figure 4-8: Parallel UPS Configuration With External Bypass Cabinet

1 - Check that all switches on the UPSs are set to OFF.
2 - Apply bypass and input power to UPSs.
3 - Set switch Q4S (9) on each UPS to ON.
4 - Set output switch Q5N (11) on each UPS and CB11-CB16,

as applicable, to ON.

5 - Check that all the UPSs present in the installation are

included in the list on the display and confirm by pressing

the function button (35) on each UPS.
6 - Set CB2 in the external system bypass cabinet to ON.
7 - Set CB1 in the external system bypass cabinet to OFF.
8 - Set the input switch Q1 (8) on each UPS unit to ON.
9 - Set the battery circuit breakers of the auxiliary cabinets to ON.

The UPS units start automatically. LED (31) is ON.
The load is protected by the UPS.

If LED (31) remains OFF, press the ON button (37) on each UPS
unit (the UPS is in manual start mode) and confirm, if
necessary, by pressing the function key (35) marked .

If LED (31) still remains OFF and either of LEDs (32) or (33) is
ON, a fault has occurred (see Section 4.1).

MGE Galaxy 5000

Maintenance4 — 8 86-174010-00 B00

Installation and User Manual

4.5 Servicing Batteries

IMPORTANT SAFETY INSTRUCTIONS FOR SERVICING BATTERIES

Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required
precautions. Keep unauthorized personnel away from batteries.

When replacing batteries, use the same model and manufacturer of batteries.

CAUTION Do not dispose of battery or batteries in a fire. The battery may explode. Do not

open or mutilate the battery or batteries. Released electrolyte is harmful to the
skin and eyes. It may be toxic. A battery can present a risk of electrical shock and
high short-circuit current.

The following precautions should be observed when working with batteries:

◗ Remove watches, rings, or other metal objects.

◗ Use tools with insulated handles.

◗ Wear rubber gloves and boots.

◗ Do not lay tools or metal parts on top of batteries.

◗ Disconnect charging source prior to connecting or disconnecting battery terminals.

◗ Determine if the battery is inadvertently grounded. If inadvertently grounded, remove the source of ground.

Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be
reduced if such grounds are removed during installation and maintenance.

4.6 Training Center

To allow you to use Schneider Electric products effectively and carry out basic maintenance, we offer a complete
range of technical training courses in English and French.

60 Hz Training Center 50 Hz Training Center

Schneider Electric Schneider Electric
1660 Scenic Avenue 140 avenue Jean-Kuntzmann
Costa Mesa CA 92626 USA Zirst - Montbonnot St-Martin

38334 St-Ismier Cedex FRANCE

Tel. [phone] Tel. [phone]
Fax [phone] Fax [phone]
[e-mail] [e-mail]
www.mgepowerlearning.com www.mgepowerlearning.com
On-line catalog and registration. On-line catalogue and registration.

Maintenance 4 — 986-174010-00 B00

(This page left blank intentionally)

MGE Galaxy 5000

4 — 10 86-174010-00 B00

Appendices

A1 Electrical Characteristics

Selection of Protection Devices

UPS with common normal and bypass AC inputs

UPS unit with separate normal and bypass AC inputs

NOTE: Interrupted Transfer to Bypass Source:

If the bypass source is beyond the conditions stated below, the UPS will make an interrupted transfer (not more than 100 msec. in duration).

1. Bypass voltage greater than +15%, -15% from the UPS rated output voltage.

2. Bypass frequency greater than ±2 Hz from the UPS rated output frequency.

Appendices

A — 1

86-174010-00 B00

Upstream
circuit breaker
(not supplied)

Main
Input

Q4S

Q1

PFC

Boost

Rectifier

Bypass

Static Switch

Inverter

Q3BP

Q5N

Downstream
circuit breaker
(not supplied)

Output

Load

Normal AC
Bypass AC

Upstream
circuit breaker
(not supplied)

Upstream
circuit breaker
(not supplied)

Bypass
Input

Main
Input

Q4S

Q1

Battery CB

PFC

Boost

Rectifier

Battery CB

Bypass

Static Switch

Inverter

Q3BP

Downstream
circuit breaker

Q5N Load

Output

(not supplied)

When sizing the upstream circuit breakers, the parameters presented below must be taken into account:
Time/current curves for UPS input and output fuses:

UPS short-circuit current with inverter coupled and By-pass AC source out of tolerances

Line Current Values

Rated power of
each UPS unit

Continuous input
current at V=480V

Input current at
V=480V overload
= 1.25 In limited to
10 min.

Input current at
V=480V overload
= 1.5 In limited to
1 min.

Input/output fuse
ratings

40KVA 48 A 60 A 72 A 160 A

50KVA 60 A 75 A 90 A 160 A

60KVA 72 A 90 A 108 A 160 A

80KVA 96 A 120 A 144 A 160 A

100KVA 120 A 150 A 180 A 315 A

130KVA 156 A 195 A 234 A 315 A

Sn 40KVA 50KVA 60KVA 80KVA 100KVA 130KVA

In 48 A 60 A 72 A 96 A 120 A 156 A

Limitation 230 A 230 A 230 A 260 A 435 A 435 A

40-80 kVA: 160A

100-130 kVA: 315A

I (A)

t (s)

10 10

2

10

3

10

4

10

10

-1

1

10

2

10

-2

10

3

10

-3

10

4

10

-4

MGE Galaxy 5000

AppendicesA — 2 86-174010-00 B00

Installation and User Manual

A — 386-174010-00 B00

Input/Output Characteristics

Normal AC source/Bypass AC source

Power supplied as a function of Permissible UPS overloads as a function of time
input voltage

UPS

Uin 432 to 528 V

Input voltage range permitted by the
standard according to the curve below

310 to 528 V

Fin 45 to 65 Hz

Appendices

310V 432V 528V

V

MGE Galaxy 5000

A — 4 86-174010-00 B00

General characteristics of Galaxy 5000 UPSs

INFORMATION The operating temperature range is 32°F to 104°F (0°C to +40°C); for overload

conditions is 32°F to 86°F (0°C to +30°C). Optimum operating range is within 68°F
to 77°F (20°C to +25°C). Battery backup time is adversely affected by high and low
temperatures. It is significantly reduced at temperatures under 50°F (10°C). Above
77°F (25°C), battery service life is cut in half every 18°F (10°C). Above 104°F (40°C),
battery manufacturers no longer guarantee operation due to the risk of thermal
runaway.

UPS power in KVA 40 50 60 80 100 130

Normal AC input

Number of conductors 3 phases + ground

Reference voltage at Pn 432 V to 528 V

Reference frequency 45 Hz to 65 Hz

THDI Typically 3% at Pn

Power factor >0.99

Bypass AC input

Number of conductors 3 phases + ground

Reference voltage at Pn 432 V to 528 V

Reference frequency 45 Hz to 65 Hz

Load output

Number of conductors 3 phases

Set phase-to-phase voltages 480 V

Voltage variation ± 1%

Adjustable frequencies and
tolerance (on battery power)

60 Hz ± 0.1 Hz

Voltage variation for 0 to
100% load step change

± 1%

Permissible overloads 150% for 1 minute, 125% for 10 minutes

THDU Ph-to-Ph and Ph-to-N
for nonlinear load

< 2% Ph-to-Ph

Battery

Standard battery technology Sealed lead-acid battery (gas-recombination)

Inverter

Active power (kW) 36 45 54 72 90 117

Heat losses in kW Heat
Heat losses in BTUs

2.71
9250

3.39
11560

4.06
13870

5.42
18500

5.74
19610

7.47
25490

Storage temperature range -13°F to 103°F (-25°C to +45°C)

Relative humidity 20% to 95%

Maximum operating altitude
without derating

3281 ft (< 1000 m)

Operating temperature range
at Pn

32°F to 104°F (0°C to 40°C)

Appendices

Installation and User Manual

A — 586-174010-00 B00

A2 Maximum Allowable Power for Parallel UPS Units

INFORMATION The maximum allowable power for 6 parallel UPSs is limited to 5 x Pn for

40-80kVA UPSs. For 100-130kVA UPSs, the maximum is up to 4 x Pn.

Appendices

Without external system bypass cabinet:

= 1 x Pn

+

With external system bypass cabinet:

+

+

++

= 1 x Pn

= 2 x Pn

+

= 3 x Pn

+

= 4 x Pn

+++

+++++

+

= 5 x Pn

= 5 x Pn

MGE -Galaxy 5000

A — 6 86-174010-00 B00

A3 UPS Cabinet Major Internal Components

Appendices

IGBT charger + neutral leg

IGBT PFC

IGBT inverter

EXTN PCA
DC capacitors

Normal AC and battery SS PCA
Output fuse
Bypass AC and inverter SS PCA

DALIN PCA
Output capacitors
ALIN PCA
Input fuse

Input capacitors
Inductor and SS fans
Output-filter PCA

ETONUS PCA

Input-filter PCA

Installation and User Manual

A — 786-174010-00 B00

A4 Available Options

NMC (Network Management Card) option

This option is a communications card for supervision and protection of a three-phase device. Each UPS can be
equipped with a maximum of four NMC communications cards.

Optional communications card with additional power relay

The UPS is already equipped with a relay communications card. But it is possible, with this option, to add another
card with programmable power-relay functions.

Optional serial communications card

This option is an RS232 or RS485 serial communications card operating under the JBUS protocol.

AS4I option

This option consists of a low-power relay card for shut-off and scheduling functions.

Multislot option

This option consists of communications cards to concentrate the communication of two parallel-connected UPSs.

External synchronization module option

With this option, a SYNIN communications card and two circuit breakers are added to each UPS unit. The external
synchronization module issues a reference frequency used to synchronize the UPS units.

CAUTION Check the different input/output signal levels (LV, ELV, SELV) on the optional

communication cards (4) and use appropriate wiring.

Appendices

MGE Galaxy 5000

A — 8 86-174010-00 B00

A5 Environment

Schneider Electric has implemented an environmental-protection policy.
Products are developed according to an eco-design approach.

Substances

This product does not contain CFCs, HCFCs or asbestos.

Packing

To improve waste treatment and facilitate recycling, separate the various packing components.
The cardboard we use includes over 50% of recycled cardboard.
Sacks and bags are made of polyethylene.
Packing materials are recyclable and bear the appropriate identification symbol .

Follow all local regulations for the disposal of packing materials.

End of life

Schneider Electric will process products at the end of their service life in compliance with local regulations.
Schneider Electric works with companies in charge of collecting and eliminating our products at the end of their
service life.

Product

The product is made up of recyclable materials.
Dismantling and destruction must take place in compliance with all local regulations concerning waste.
At the end of its service life, the product must be transported to a processing center for electrical and electronic waste.
Make the product unusable by cutting the internal supply cables.

Battery

The product contains lead-acid batteries that must be processed according to applicable local regulations
concerning batteries.
The battery may be removed to comply with regulations and in view of correct disposal.
The "Material Safety Data Sheets" (MSDS) for the batteries are available on our web site*.

(*) For more information or to contact the Product Environmental manager, use the "Environmental Form" on the site:
www.mgeups.com -> About us -> Environment.

Material Abbreviation Symbol Number

Polyethylene terephthalate PET 01

High-density polyethylene HDPE 02

Polyvinyl chloride PVC 03

Low-density polyethylene LDPE 04

Polypropylene PP 05

Polystyrene PS 06

01

PET

Appendices

01

PET

Installation and User Manual

Warranty, Registration, & Customer Support W — 186-174010-00 B00

MGE Warranty & Proprietary Rights Statement for Three Phase Products

(Applicable within the United States, Canada and Mexico)

MGE Standard Three Phase Warranty

MGE UPS SYSTEMS, INC. (“MGE”) warrants three phase products it manufactures to be free from defects in
materials and workmanship for a period of three hundred sixty five (365) days counting from the date of purchase by
or for the first end user (“Purchaser”), or, if applicable, the date of MGE’s completion of initial startup of the subject
product, provided however said warranty shall not exceed eighteen (18) months from the date of delivery of the
subject product to Purchaser (the “Warranty Period”). MGE’s liability hereunder is limited to replacing or repairing at
MGE’s factory or on the job site, at MGE’s option, any part or parts that are defective and reported to MGE during
the Warranty Period. MGE shall have the sole right to determine if the parts are to be repaired at the job site or
whether they are to be returned to the factory for repair or replacement. All items returned to MGE for repair or
replacement must be sent freight prepaid to its factory. Purchaser must obtain MGE’s Return Goods Authorization
(“RGA”) prior to returning items. The conditions stated herein must be met for MGE’s warranty to be valid. MGE will
not be liable for any damage done by unauthorized repair work, unauthorized replacement parts, from any misappli­cation of the subject product, for damage due to accident, abuse, or act of God (such as earthquake, flood, inclement
weather, rain or fire), or relating to Purchaser’s failure to follow proper environmental conditions for the product.

In no event shall MGE be liable for loss, damage, or expense directly or indirectly arising from the use of or any
defects in the subject product, or from any other cause, except as expressly stated in this warranty. EXCEPT AS
EXPRESSLY STATED IN THIS WARRANTY, MGE UPS SYSTEMS, INC. MAKES NO WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING ANY WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE OR USE OR NON-INFRINGEMENT. MGE is not liable for and Purchaser waives any right of action it
has or may have against MGE for any consequential or special damages arising out of any breach of warranty, and
for any damages Purchaser may claim for damage to any property or injury or death to any person arising out of its
purchase or the use, operation or maintenance of the subject product. The warranty stated herein includes parts and
labor; however, MGE will not be liable for any labor subcontracted or performed by Purchaser for preparation of the
warranted item for return to MGE’s factory or for preparation work for field repair or replacement, and MGE will not
be responsible to pay any invoice therefore.

This warranty shall be exclusive of any and all other warranties express or implied and may be modified only by a
writing signed by an authorized officer of MGE UPS SYSTEMS, INC. This warranty shall extend to the Purchaser
but to no one else. Accessories supplied by MGE, but manufactured by others, carry any warranty the manufactur­ers have made to MGE, and which can be passed on to Purchaser.

MGE UPS SYSTEMS, INC. makes no warranty with respect to whether the products sold hereunder infringe any
patent, U.S. or foreign, and Purchaser represents that any specially ordered products do not infringe any patent.
Purchaser agrees to indemnify and hold MGE UPS SYSTEMS, INC. harmless from any liability by virtue of any
patent claims where Purchaser has ordered a product conforming to Purchaser’s specifications, or conforming to
Purchaser’s specific design.

Purchaser has not relied and shall not rely on any oral representation regarding any products sold hereunder and
any oral representation shall not bind MGE UPS SYSTEMS, INC. and shall not be part of any warranty.

There are no warranties which extend beyond the description on the face hereof. In no event shall MGE UPS SYSTEMS,
INC. be responsible for consequential damages or for any other damages except as expressly stated herein.

Proprietary Rights Statement

The information in this manual is the property of MGE UPS SYSTEMS, INC., and represents a proprietary article in
which MGE UPS SYSTEMS, INC. retains any and all intellectual property rights, including exclusive rights of use
and/or manufacture and/or sale. Possession of this information does not convey any permission to reproduce, print,
manufacture or have made the article or articles shown herein. Such permission may be granted only by specific
written authorization signed by an authorized officer of MGE UPS SYSTEMS, INC.

IBM, PC-AT, ES/9000, and AS/400 are trademarks of International Business Machines Corporation. MGE and MGE
UPS SYSTEMS are trademarks of MGE UPS SYSTEMS, INC. Other trademarks that may be used herein are owned
by their respective companies and are referred to in an editorial fashion only.

For Three Phase Warranty outside of the United States, Canada and Mexico, refer to Three Phase International Warranty.

January 2005 Rev C00

MGE Galaxy 5000

Warranty, Registration, & Customer SupportW — 2 86-174010-00 B00

Warranty and Product Registration

Thank you for choosing MGE UPS SYSTEMS, INC. for your power protection, distribution, and quality
requirements. We are pleased to have you join our increasing family of users.

In order to maximize the value you receive from this product, and to ensure that you are kept informed of
product or software updates, we recommend that you take a few minutes to register your new purchase.
You may register online at the URL noted below. Should you not have Internet access, you may mail or fax
this form back (attn: Warranty Registration) as indicated at the bottom of the page.

Register your product at: http://www.mgeups.com/email/warranty/menu.htm

Please be prepared with the following information to register and validate your product’s warranty, keep
informed on software and product updates, and register your extension "Warranty+" if purchased with the
product.

User Information

Last name ____________________________________________________________________

First name ____________________________________________________________________

Company name ____________________________________________________________________

Address ____________________________________________________________________

Zip code ____________________________________________________________________

City ____________________________________________________________________

State/Province ____________________________________________________________________

Country ____________________________________________________________________

Tel ____________________________________________________________________

Fax ____________________________________________________________________

Email ____________________________________________________________________

Product Information

Model ____________________________________________________________________

Serial Number ____________________________________________________________________

Date of purchase ____________________________________________________________________

Warranty Extension (Warranty+)

I have purchased a warranty extension (Warranty+)

Reference: ________________________Contract Number: __________________________________

Thank you from all of us at MGE.

MGE UPS SYSTEMS, INC., 1660 Scenic Avenue, Costa Mesa, CA 92626, USA

Tel: [phone] Fax: [phone]

41-000154-53 Rev B02 8/2005

Installation and User Manual

Warranty, Registration, & Customer Support S — 186-174010-00 B00

Service Solutions Team — Three Phase Products

Technical Support and Product Services

Technical questions? If you encounter a problem while following the instructions in this manual, or have
questions about the operation, repair, or servicing of your equipment, please direct calls to the Service Solutions Team
or visit our web site www.mgeups.com for complete service information.

To insure that your questions are correctly answered, please obtain the serial number of the unit and include them
in any discussions or correspondence.

Serial number: ________________________________________________________________________________

Who To Contact

Service Solutions Team: 1-800-438-7373 (Hours: 24/7)

Customer FAQ
or International calls: 1-714-557-1636

Commitment:

We are committed to providing easy access to factory trained experts that will provide responses to

any questions that you might have.

Scheduling Field Service Engineer Support

Scheduling of the Schneider Electric Field Service Engineers typically should be done 7 to 10 days before they are
required on-site. If the startup of the product is critical to maintaining your schedule, please call the Schneider Electric
toll free telephone number at 1-800-438-7373 for assistance.

Return Policy for Repair of Three Phase Products (RGA)

Should you require factory service for your equipment, contact Schneider Electric Service Solutions Team and obtain a
Return Goods Authorization (RGA) prior to shipping your unit. Never ship equipment to Schneider Electric without first
obtaining an RGA number.

Date: ________________________________________________________________________________

RGA Number: ________________________________________________________________________________

Contact Name: ________________________________________________________________________________

Website service address http://www.mgeups.com/products/pdt120/service/ccc.htm

?

(This page left blank intentionally)

MGE Galaxy 5000

S — 2 86-174010-00 B00

Glossary

Term used Definition/Meaning

@ At.

/ And/or.

+/- Plus or Minus.

≤ Equal to or less than.

# Number.

°C Degree Celsius.

°F Degree Fahrenheit.

Ø Phase angle.

Ω Ohm; unit of resistance.

® Trade Mark.

AC or ac Alternating current, also implies root-mean-square (rms).

Ambient Temp. Temperature of surrounding air.

Ambient noise Acoustical noise of surrounding environment.

ANSI American National Standard Institute.

AWG American Wire Gauge. A standard unit for measuring wire cross-sectional area.

BTU or Btu British thermal unit. Defined as the amount of heat required to raise the temperature

of one pound of water by 1°F.

BYPASS mode Load is powered by the bypass input line through the static switch.

CB Circuit breaker.

DC or dc Direct current, or voltage.

Earth ground A ground circuit that has contact with the earth.

GND Electrical ground.

Hz Hertz, frequency measurement unit, 1Hz is one cycle per second.

I Current.

In Nominal current.

IEC International Electrotechnical Commission.

Glossary G — 186-174010-00 B00

Glossary

MGE Galaxy 5000

G — 2 86-174010-00 B00

IEEE Institute of Electrical and Electronic Engineers.

Inverter An electrical circuit that generates an AC voltage source from a DC voltage source.

IGBT Insulated gate bipolar transistors.

I/O Input/Output.

KVA KiloVolt-Ampere; is equal to 1000 Volt-Ampere.

KW True power. Kilo-Watt = 1000 Watt.

L Line.

LCD Liquid-Crystal Display.

LED Light Emitting Diode.

Mains or Mains 1 Main AC input source.

Mains 2 Bypass AC input source.

mA Milliampere.

MAX. Maximum.

N Neutral.

NC Normally closed.

NO Normally open.

NEC National Electrical Code.

NFPA National Fire Protection Association.

PN Part number.

Pn Nominal power.

On-line mode Inverter output power is the primary energy source to load.

OSHA Occupational Safety and Health Agency.

PCA Printed circuit assembly.

PCB Printed circuit board.

PWM Pulse Width Modulation.

Q1 UPS input isolation switch.

Q3BP UPS maintenance bypass switch.

Q4S UPS bypass switch.

Q5N UPS output switch.

Remote Emergency A switch used for shutting down electrical equipment from a location away from
Power Off the equipment.

REPO Remote Emergency Power Off.

SCR Silicon controlled rectifier.

Static Transfer A solid state switching mechanism electronically controlled to pass AC power directly

from the utility to an output load.

Test connector DB-9 type connector on the LCD panel allowing MGE UPS SYSTEMS Customer Support

Service technician to access programmable and diagnostic features of the system.

UL Underwriter’s Laboratories, Inc.

V Volts

VA Volt-amperes, unit for apparent power measurement, equal V x I.

VAC Voltage of AC type.

Vdc Voltage of DC type.

Glossary G — 386-174010-00 B00

MGE Galaxy 5000

G — 4 86-174010-00 B00

Reorder Form

1660 Scenic Avenue

Costa Mesa, CA 92626

Use this form to report any errors, omissions, or other problems you have experienced, or to order

additional hardcopies of this document. A free copy of this document may be downloaded
from the proprietary Web site. Please contact your APC by Schneider Electric Sales
Representative for assistance.

NAME _____________________________________________________________________________________

COMPANY ___________________________________________________________________________________

STREET ADDRESS ____________________________________________________________________________

CITY ________________________________________ STATE __________________ ZIP ___________________

I would like to order______ (quantity @ $75.00 each) additional copies of the:

MGE Galaxy 5000

40 – 130KVA

Installation and User Manual

86-174010-00 B00

I would like to report the following problems with this document:

Reorder R — 186-174010-00 B00

Contact Information

Schneider Electric

1660 Scenic Avenue,
Costa Mesa, California 92626

Tel: [phone]
[phone]

Fax: [phone]
email: [e-mail]

www.mgeups.com