MGEGalaxy4000
40–75kVA208V
Installation
TableofContents
Safety....................................................................................................................................1
SafetyInstructions......................................................................................................1
CerticationStandards—ThreePhaseUPS.............................................................1
SafetyofPersons......................................................................................................2
ProductSafety...........................................................................................................2
SpecialPrecautions...................................................................................................2
Environment..............................................................................................................2
Specications...................................................................................................................3
EnvironmentalRecommendations..........................................................................3
ElectricalSpecications............................................................................................3
MechanicalAssembly..................................................................................................4
MajorComponents......................................................................................................5
SingleLineDiagram..................................................................................................5
StandardCabinets.......................................................................................................5
PreparationforOperation..........................................................................................6
CabinetPlacement.......................................................................................................6
HeatRejection...............................................................................................................7
CabinetClearances.....................................................................................................7
PreparationforStorage..............................................................................................7
PreparetheInstallation...............................................................................................8
ConduitPlateLocationsforBottomEntry............................................................8
ConduitPlateLocationsforTopEntry...................................................................9
ConnectACInputandPowerCables..................................................................10
InstallationSteps.........................................................................................................10
Firststepsbyanon-sitequaliedTechnicalEngineer..............................................10
ElectricalConnections...............................................................................................10
TypicalPowerConnections.......................................................................................11
UPSConnections.......................................................................................................12
MainACInputConnections.......................................................................................12
BypassACInputConnections(optional)...................................................................12
ConnectBatteryCables..............................................................................................13
990–3964–001
MGEGalaxy400040–75kV A208V
i
BatteryConnections...................................................................................................13
BatteryControlConnections....................................................................................13
ConnectACOutput.......................................................................................................14
ACOutputConnections.............................................................................................14
ExternalMaintenanceBypassControlConnections(optional)......................14
AccessoriesOutlets....................................................................................................14
ConnectRemoteEmergencyPowerOff............................................................15
RemoteEmergencyPowerOffConnections........................................................15
ConnectRelayCommunicationCard..................................................................16
RelayCommunicationCardContacts....................................................................16
RelayCommunicationCardConnections.............................................................18
CharacteristicsofOutputContacts........................................................................18
CharacteristicsofInputContacts............................................................................18
AppendixSingleLineDiagram...............................................................................19
ii
MGEGalaxy400040–75kV A208V
990–3964–001
Safety
SafetyInstructions
ThismanualcontainsimportantinstructionsforMGEGalaxy4000thatmustbefollowedduring
operationandmaintenanceoftheequipment.
WARNING:Openingenclosuresexposehazardousvoltages.Alwaysreferserviceto
qualiedpersonnelonly.
WARNING:Asstandards,specications,anddesignsaresubjecttochange,please
askforconrmationoftheinformationgiveninthispublication.
Note:ThisequipmenthasbeentestedandfoundtocomplywiththelimitsforaClass
Adigitaldevice,pursuanttopart15oftheFCCrules.Theselimitsaredesignedto
providereasonableprotectionagainstharmfulinterferencewhentheequipmentis
operatedinacommercialenvironment.Thisequipmentgenerates,uses,andcanradiate
radiofrequencyenergyand,ifnotinstalledandusedinaccordancewiththeinstruction
manual,maycauseharmfulinterferencetoradiocommunications.Operationofthis
equipmentinaresidentialareaislikelytocauseharmfulinterferenceinwhichcasethe
userwillberequiredtocorrecttheinterferenceatuser'sownexpense.
WARNING:Toreducetheriskofreorelectricshock,installinacontrolledindoor
environmentfreeofconductivecontaminants.Thisequipmentisintendedonlyfor
installationsinaRESTRICTEDACCESSLOCATION.
WARNING:HIGHLEAKAGECURRENT.Earthconnectionessentialbefore
connectingsupply .
CerticationStandards—ThreePhaseUPS
•IEC1004/ANSIC62.41StandardsforSurgeWithstandAbility.
•FCCPart15,SubpartJ,ClassA.
•UL/CUL1778,StandardsforUninterruptiblePowerSupplyEquipment.
•NEMAPE1-UninterruptiblePowerSystems.
•NFPA70–NationalElectricalCode.
•ISO9001.
990–3964–001
MGEGalaxy400040–75kV A208V
1
SafetyofPersons
•TheUPShasitsowninternalpowersource(thebattery).Consequently,thepowerterminalsmay
beenergizedeveniftheUPSisdisconnectedfromtheACpowersource.
•TheUPSmustbeproperlygrounded.
•ThebatterysuppliedwiththeUPScontainssmallamountsoftoxicmaterials.Toavoidaccidents,
thedirectiveslistedbelowmustbeobserved:
—Neverburnthebattery(riskofexplosion).
—Donotattempttoopenthebattery(theelectrolyteisdangerousfortheeyesandskin.
—Complywithallapplicableregulationsforthedisposalofthebattery.
—Batteriesconstituteadanger(electricalshock,burns).Theshort-circuitcurrentmaybevery
high.
—Precautionsmustbetakenforallhandling:removewatches,rings,braceletsandanyothermetal
objects,usetoolswithinsulatedhandles.
—Donotlaytoolsormetalpartsontopofbatteries.
ProductSafety
•Upstreamprotectionmustbeinstalledandbeeasilyaccessible.
•TheUPScanbedisconnectedfromtheACpowersourcebyopeningtheinputprotectivedevices.
•TheUPSmustbeconnectedtoanearbypowersourcethatiseasilyaccessible.
•NeverblocktheventilationopeningsoftheUPS.
•TheUPSmustbeinstalledinacontrolledenvironment.
SpecialPrecautions
•TheUPSconnectioninstructionsandoperationdescribedinthemanualmustbefollowedinthe
indicatedorder.
•CheckthattheindicationsontheratingnameplatecorrespondtoyourACpoweredsystemandto
theactualelectricalconsumptionofalltheequipmenttobeconnectedtotheUPS.
•Beforeandaftertheinstallation,iftheUPSremainsde-energizedforalongperiod,theUPS
mustbeenergizedforaperiodof24hours,atleastonceevery3months(foranormalstorage
temperaturelessthan25°C).Thischargesthebattery,thusavoidingpossibleirreversibledamage.
Environment
Thisproducthasbeendesignedtorespecttheenvironment;ItdoesnotcontainanyChlorouorocarbon
(CFC)orHydrochlorouorocarbon(HCFC).
UPSrecyclingattheendofservicelife;APCundertakestorecycle,bycertiedcompaniesandin
compliancewithallapplicableregulations,allUPSproductsrecoveredattheendoftheirservicelife
(contactyourAPCcertiedservicepartner).
Packing;UPSpackingmaterialsmustberecycledincompliancewithallapplicableregulations.
WARNING:Thisproductcontainslead-acidbatteries.Leadisadangerous
substancefortheenvironmentifitisnotproperlyrecycledbyspecializedcompanies.
2
MGEGalaxy400040–75kV A208V
990–3964–001
Specications
EnvironmentalRecommendations
RecommendedEnvironment20°to25°C(68°to77°F .);50%relativehumidity;computerroomorother
temperature,andhumidity-controlledenvironment
OperatingTemperature0°to30°C(32°to86°F)exceptbattery
Storage
HumidityUpto90%non-condensing(operating)
AltitudeSealevelto3,000feetwithoutderating
AcousticNoise69dBAatratedloadasmeasured3feetfromthefrontoftheUPScabinet.
ElectricalSpecications
-20°to40°C(-4°to113°F)exceptbattery
OutputPowerRating(0.8)PF
UPSV oltage(input/output)208/208208/208208/208208/208
Input/OutputRequirements&
Frequency
InputPhaseRotationA,B,CClockwise
InputPowerFactor
InputCurrent102A127A166A191A
MaximumInputCurrent(atlowline
—15%)
BypassCurrent111A139A180A208A
OutputCurrent111A139A180A208A
BatteryV oltage198VDCEndV oltage240VDCNominal282VDC
Max.BatteryCurrentatNominal
BatteryV oltage(240VDCat100%
load)
Max.BatteryCurrentatNominalEndV oltage(198VDCat100%load)
BatteryDisconnectCircuitBreaker
Rating
Input,Bypass,andMaintenanceBypass
(optional)SwitchRating
InputFuseRating
OutputIsolationCircuitBreakerRating
NOTE:InterruptedTransfertoBypassSource:
Ifthebypasssourceisbeyondtheconditionsstatedbelow,theUPSwillmakeaninterruptedtransfer(notmore
than100msec.induration).
1.Bypassvoltagegreaterthan+15%,—15%fromtheUPSratedoutputvoltage.
2.Bypassfrequencygreaterthan±2HzfromtheUPSratedoutputfrequency.
40kV A50kV A65kV A75kV A
Threephase,Threewire+N+G,60Hz
>.98
120A150A195A225A
Max.MaintenanceV oltage
157A196A255A294A
190A238A309A357A
250A400A
150A250A
200A300A
175A300A
990–3964–001
MGEGalaxy400040–75kV A208V
3
MechanicalAssembly
GeneralDescription
TheMGEGalaxy4000istheworld’srstdatacentergradeUninterruptiblePowerSupplysystem
designedspecicallyformid-rangeenterpriselevelapplications.TheMGEGalaxy4000family
consistsofunitsavailableinpowerratingsfrom40-75KV A,andareoptimizedforcompatibilitywith
nonlinearcomputer-typeloads.
ByincorporatingtheUltraHighAvailabilityT opology(UHAT),theMGEGalaxy4000familyofUPS
systemsaredesignedtoprovidetheoptimallevelofreliabilityandtoreacttoanypowerdisturbance
inaninherentlysafewaytoprotectthecriticalload.TheMGEGalaxy4000all-in-onedesign
incorporateseveryfeatureintoonecompactcabinet,includingagraphicaluserinterface,powerfactor
correctedinput,andcommunicationcardsthatsupportnetworkbasedpowermanagement.
TheMGEGalaxy4000UPSanditsauxiliaryequipmentaredesignedforinstallationinaroomwhere
humidityandtemperaturecanbecontrolled.
TheMGEGalaxy4000UPSandauxiliaryequipmentislistedforsafetybyUnderwritersLaboratories,
Inc.(UL)underULStandard1778–UninterruptiblePowerSystems;andalsolistedbyUnderwriters
Laboratories(CUL)underCanadianStandardsAssociation(CSA)standardC22.107.
4
MGEGalaxy400040–75kV A208V
990–3964–001