APC InfraStruXure Power Supply User Manual

InfraStruXure™

Installation and Start-Up

Large Data Centers

415 and 200V Input

This manual is available in English on the enclosed CD.

About this Manual

This manual is intended for APC Field Service Engineers or APC-trained installers of an InfraStruXure system for large data centers. It covers basic installation and start-up.

For information about installing specific components in your InfraStruXure system, see the documentation included with each component. Before installing or operating any component, refer to the safety instructions in the component’s manual.

The illustrations of products in this manual may vary slightly from the products in your InfraStruXure system.

You can check for updates to this manual by clicking on the User Manuals link on the Support page of the APC website (www.apc.com). In the list of InfraStruXure manuals, look for the latest letter revision (A, B, etc.) of the part number on this manual.

InfraStruXure Site Planning, Installation, Start-Up i

Contents

Safety ......................................................................1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety symbols used in this manual . . . . . . . . . . . . . . . . . . . 1

Cross-reference symbols used in this manual . . . . . . . . . . . . . 1

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation/Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Maintenance performed while the PDU is receiving input power

Total power off procedure . . . . . . . . . . . . . . . . . . . . . . . . . 2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Site Preparation........................................................3

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

InfraStruXure PDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

NetShelter VX Seismic Enclosure . . . . . . . . . . . . . . . . . . . . . 3

NetShelter VX Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Space Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Weight Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Heat Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Electrical Requirements and Specifications. . . . . . . . . . . . . . . . . 8

Procedures requiring a licensed electrician . . . . . . . . . . . . . . 8

Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Basic Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installation Procedures...........................................11

Join Adjacent Enclosures and Bolt Enclosures to the Floor. . . . 11

Join adjacent enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Bolt Enclosures to the Floor . . . . . . . . . . . . . . . . . . . . . . . 11

InfraStruXure Site Planning, Installation, Start-Up iii

Ensure Total Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Connect the Power Source to the PDU. . . . . . . . . . . . . . . . . . . 13

Access the PDU Main Input switch . . . . . . . . . . . . . . . . . . . 13

Attach conduit to the PDU for the input conductors . . . . . . . 13

Install a circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Route the input conductors to the main input circuit switch . 15

Torque specifications and tools required . . . . . . . . . . . . . . . 15

Connect input conductors . . . . . . . . . . . . . . . . . . . . . . . . 16

Connect User Contact Inputs and Output Relays to

the User Connection Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

How to connect contacts to the PDU Monitoring Unit . . . . . . 18

Install Shielding Troughs, Shielding Partitions,

and Cable Ladders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Shielding Troughs and Shielding Partitions for overhead wiring along rows

Cable Ladders for overhead wiring across rows . . . . . . . . . . 20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Install InfraStruXure Rack-Mount Devices . . . . . . . . . . . . . . . . . 21

Install the Rack Automatic Transfer Switches (ATS) . . . . . . . . 21

Install the Rack Power Distribution Units (PDU) . . . . . . . . . . 21

Install the InfraStruXure Manager and Hub (or Switch) . . . . . 21

Install the APC Environmental Monitoring Unit . . . . . . . . . . 21

Route and Attach Overhead Wiring. . . . . . . . . . . . . . . . . . . . . 22

Route and attach power cables to equipment racks . . . . . . . 22

Wiring Under the Floor (Alternative) . . . . . . . . . . . . . . . . . . . . 25

Route Data Cables to the InfraStruXure

Manager Hub (or Switch). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Connect network cables to InfraStruXure components . . . . . 27

Route network cables to the InfraStruXure Manager hub (or switch)

. . . . . . . . . . . . . . . . . . . . . . . . . 28

Start-Up Procedure ................................................ 29

Safety warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Ensure that all power is off . . . . . . . . . . . . . . . . . . . . . . . . 29

Apply power to the system . . . . . . . . . . . . . . . . . . . . . . . . 30

iv InfraStruXure Site Planning, Installation, Start-Up

Configuration.........................................................33

Configure the InfraStruXure Manager . . . . . . . . . . . . . . . . . . . 33

Appendix A—System Operation .............................35

How to Apply Power to the System . . . . . . . . . . . . . . . . . . . . . 35

How to Ensure Total Power Off. . . . . . . . . . . . . . . . . . . . . . . . 36

InfraStruXure Site Planning, Installation, Start-Up v

Safety

Overview

Save these instructions

This manual contains important instructions that must be followed during installation, operation, and maintenance of the InfraStruXure System.

Safety symbols used in this manual

Indicates an electrical hazard, which, if not avoided, could result in injury or death.

Indicates a hazard, which, if not avoided, could result in personal injury or damage to product or other property.

Indicates a potential hazard which could result in damage to product or other property.

Indicates important information.

Indicates a heavy load that should not be lifted without assistance.

Indicates a standby state. When in standby, the unit is not operating, but it may still contain hazardous voltage. It is not safe to service until the equipment is disconnected from all sources of electrical power.

Cross-reference symbols used in this manual

Indicates that more information is available on the same subject in a different manual.

ee also

Indicates that more information is available on the same subject in a different section of this manual.

InfraStruXure Site Planning, Installation, Start-Up 1

Warnings

Installation/Maintenance

Only a certified electrician can do following:

• Connect the PDU to its power source

• Install a customer-specified, hard-wired power cable

Only a certified electrician or an APC Field Service Engineer can perform maintenance of the PDU.

When connecting the PDU to utility, a circuit breaker must be installed to protect the PDU against short-circuit current. Determine the type of circuit breaker that you need to install:

Input Voltage Circuit Breaker Size

200V 200A 415V 100A

Maintenance performed while the PDU is receiving input power

APC does not recommend that you perform maintenance of the PDU while it is receiving input power. However, due to the critical nature of data center loads, this may occur. If you must perform maintenance while the PDU is receiving input power, observe the following precautions to reduce the risk of electric shock:

1. Never work alone.

2. Perform the maintenance only if you are a certified electrician who is trained in the hazards of live electrical installation.

3. Know the procedure for disconne cting electricity to the PDU and the data center in case of an emergency.

4. Wear appropriate personal protective equipment.

5. Use double-insulated tools.

6. Always follow local and site regulations when working on the PDU.

Total power off procedure

1. Set the PDU Main Input to Off.

2. Set the upstream power source circuit breaker to Off.

Register equipment with the fire department

Follow local code ordinances and register all fire code-compliant equipment with the fire department.

2 InfraStruXure Site Planning, Installation, Start-Up

Site Preparation

Dimensions

InfraStruXure PDU

Shielding Partitions

With trough: 2243mm

Without trough: 2058mm

597mm

NetShelter VX Seismic Enclosure

BaseEnclosure

871mm

580mm

Shielding Trough

580mm

Shielding Partitions

120mm

185mm

580mm

2070mm

597mm

InfraStruXure Site Planning, Installation, Start-Up 3

1072mm

Shielding Trough

580mm

120mm

185mm

Site Preparation: Dimensions

NetShelter VX Enclosure

BaseEnclosure

597mm

Shielding Partitions

2070mm

1071.9mm

597mm

Shielding Trough

597mm

122mm

183mm

4 InfraStruXure Site Planning, Installation, Start-Up

Space Considerations

Study the figures below to determine your space requirements for installing the InfraStruXure PDU, Symmetra PX UPS, and XR Battery Enclosure. Consult your local and national codes for additional requirements.

>300mm

300

CeilingClearance

>1000mm

Front Clearance

>600mm

Rear Clearance

InfraStruXure Site Planning, Installation, Start-Up 5

Weight Considerations

Use the “Maximum Packaged” weights to determine what methods you will use to move equipment into your data center.

Use the “Maximum Unpacked” weights to ensure that the floor and subfloor can support the total weight of the configuration. If you are placing equipment on a raised floor, consult the flooring manufacturer for loading requirements before installing equipment. For assistance in planning your configuration, call APC Customer Support in Japan at the number listed on the back cover of this manual.

Component Maximum Unpacked Maximum Packaged

InfraStruXure PDU 550kg 591kg NetShelter VX Seismic Enclosure (empty) 235kg 253kg NetShelter VX Enclosure (empty) 163kg 180kg

6 InfraStruXure Site Planning, Installation, Start-Up

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