American Power Conversion HI600SQ User Manual

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.apc.com
Home Appliance & Lighting UPS
HI600SQ
Installation Guide and User’s Manual
990-2884 Copyright © 2005 American Power Conversion. All rights reserved.
APC is a registered trademark of American Power Conversion. All other trademarks are the property of their respective owners.
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CONTENTS
Page
Overview 1 Checklist 1 Section 1. Unpacking/Inspection of Home UPS (at reseller location) 1
Section 2. Unpacking/Inspection of Home UPS (at customer location) 1
Section 3. Installation 2
Home UPS Placement 2
Location Selection 2 Battery Connection 2 Install Home UPS
Section 4. Controls and Indicators 3
Home UPS Controls 3
AWAY/HOME 3 TEST/MUTE 3
Circuit Breaker Switch 3 Home UPS Indicators 3 Cold Boot
Section 5. Troubleshooting 5
Manual Bypass 5
Preventive Maintenance 6
Specifications 7
Warranty 7
Contact Information 7
FIGURES
Figure 1. APC Home UPS 1 Figure 2. Typical Home Wiring After Home UPS Installation 2 Figure 3. Home UPS Connections 3 Figure 4. Home UPS Front Panel Controls and Indicators 4 Figure 5. Home UPS Bypass Connection 6
TABLES
Table 1. Home UPS Indicators 4 Table 2. Load Indications 4 Table 3. Home UPS Troubleshooting 5 Table 4. APC Home Appliance & Lighting UPS Technical Specifications 7
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Thank you for purchasing APC’s Home Appliance & Lighting UPS. Please fill out the enclosed Warranty Registration Card, or register your purchase on-line at: www.apc.com/support.
Overview
APC’s Home UPS (Figure 1) is designed for years of trouble-free use. The Home UPS is a squarewave back-up power supply intended to
serve house loads. It is rated for 600 VA/360W at 230 Vac, 50-Hz, and operates on a wide range of input voltages (100 - 270V). If the input
voltage goes out of range (less than 100V or more than 270V), the utility is isolated and the UPS supplies power to the load from an externally connected battery (may be purchased from APC, or from the supplier of your choice). The UPS can serve inductive loads (fluorescent lamps, ceiling and table fans), resistive loads (incandescent lamps), and switched mode power supply (SMPS) loads (television).
Figure 1. APC Home UPS
Checklist:
Depending on what the customer has ordered, ensure the following items have been delivered:
Home UPS
Wiring Kit
Section 1. Unpacking/Inspection of Home UPS (at reseller location)
Warning: The Home UPS weighs 7 kg. Please handle carefully.
!
Inspect the shipping containers for signs of obvious damage. If damage to either shipping container is extensive, notify the carrier and return the unit to the factory. If there are no apparent signs of damage, carefully open the container, and remove the packing materials (do not discard). Inspect for dents, scratches, warpage of the top cover, or other signs of damage. If unit is damaged, please notify the factory and obtain a Return Material Authorization number and return the unit as/if instructed. If there are no obvious signs of damage, repackage the unit for shipment to the customer using the materials already removed from the shipping container. Ship or otherwise deliver the unit to the customer location.
Section 2. Unpacking/Inspection of Home UPS (at customer location)
Note: The Home UPS Assembly is shipped with two (one male and one female) IEC connectors and battery assembly wiring for use in installing home wiring to/from the Home UPS.
Inspect the shipping containers for signs of obvious damage. If damage to either shipping container is extensive, notify the carrier and return the unit to the factory. If there are no apparent signs of damage to the shipping container, carefully open the container, and remove the packing materials (do not discard).
Warning: The Home UPS weighs 7 kg. Please handle carefully.
!
Remove the item from the shipping container and Inspect for: dents, scratches, warpage of the top cover, or other signs of damage. If unit is damaged, please notify the factory and obtain a Return Material Authorization number and return the unit as/if instructed.
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Section 3. Installation
Home UPS Placement
Note: Once the unit has been completely installed, it is not desirable to move it.
Location selection - Ensure the area where the unit is to be placed is not in direct sunlight (surfaces may become hot). Further ensure the unit is placed in a dry area away from sources of liquids, and that the vents on each side have at least 15 cm (6 inches) of unobstructed clearance.
Battery Connection
Connect the red battery terminal lead (protrudes from the lid) to the positive (+) terminal of the battery and connect the black battery terminal lead (protrudes from the lid) to the negative (-) terminal.
Install Home UPS
Caution: Installation of the Home UPS must be performed by a licensed and qualified electrician. Failure to comply may result in equipment damage, and may also void the Warranty.
Figure 2 shows a typical home wiring scenario after installation of the Home UPS Assembly wiring.
Note: The Home UPS can serve inductive loads (fluorescent lamps, ceiling and table fans), resistive loads (incandescent lamps), and SMPS loads (television).
Caution: Connecting the Home UPS to a branch circuit that exceeds 16 amps may result in equipment damage.
Note: Home wiring to power the desired loads should be routed and connected to a single branch circuit providing a maximum of 16 amps to the circuit, Wiring must be in
accordance with local electric codes and standards. Connected loads must not exceed 360
watts when the Home UPS is On Battery.
E
Electricity
Board
Meter
Connect one end of the electrical cable from the double-pole switch lighting circuit in accordance with local electric codes and standards. Connect the other end of the electrical cable to the provided IEC connector, and then to the rear panel Input connector on the Home UPS Assembly (Figures 2 and 3).
N
L
Double-Pole
Switch Lighting
Circuit
Input
Wiring for Home UPS
Figure 2. Typical Home Wiring After Home UPS Installation
Output
E
N
L
Load
Connect one end of the electrical cable from the load in accordance with local electric codes and standards. Connect the other end of the electrical cable to the provided IEC connector, and then to the rear panel Output connector on the Home UPS Assembly (Figures 2 and 3).
Connect the battery wiring harness from the battery to the rear panel input connector of the Home UPS (Figure 3) marked 12V Battery. Once the home wiring is complete and the batteries are connected to the Home UPS Assembly, turn on power at the Electricity Board Meter then at the Double-Pole Switch Lighting Circuit. The Home UPS will automatically turn on.
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12V Battery
+Ve
-Ve
Battery Wiring Output Harness
(Red and Black Wires)
Figure 3. Home UPS Connections
Section 4. Controls and Indicators
Please review this section thoroughly before applying power to the Home UPS.
These connectors are provided
with the Home UPS Assembly
and must be installed
on to the wiring.
From Electricity Board Meter
(through Double-Pole
Switch Lighting Circuit)
To Load
INPUT OUTPUT
Push to Reset
N
L N
L
Input : 230V, 5A, 50Hz
Output : 230V, 5A, 50HZ
Home UPS Controls - Controls provided on the Home UPS consist of the holiday mode switch marked AWAY/HOME, and the Test/Mute switch, as well as a rear panel Push to Reset circuit breaker, and are defined in the following:
AWAY/HOME - (also known as the holiday mode switch) - In the HOME position, this two-position rocker switch (Figure 4) sets the Home UPS so that it will switch to battery output when there is a utility power outage.
In the AWAY position, the Home UPS goes into standby mode and will not switch to battery power in the event of a power outage. This is to conserve the batteries. However, in this position, the Home UPS will charge the batteries until a utility power failure occurs.
TEST/MUTE - In TEST mode, when ON MAINS LED is lit, on pressing this push button, the unit will do self test to determine the state of the system. During On Battery self test it will also show the load status which can be used to find out the load capacity. In the MUTE position (push in for 5 seconds), this push button switch silences the low battery buzzer.
Circuit Breaker Switch (Rear Panel) - When in ON MAINS mode, if the system draws more than 10A, circuit breaker will trip. To reset the circuit breaker switch, push the switch fully inward.
Home UPS Indicators - The Home UPS provides light emitting diode (LED) indicators (Figure 4) to show the operational condition of the Home UPS and batteries. Indicators consist of Inverter Load Status (25%, 50%, 75%, 100%, and OVER LOAD). Other indicators consist of: INVERTER DISABLE, ON MAINS, ON BATTERY, and FAULT). Using Table 1, determine the condition of the Home UPS and battery.
Cold Boot - To turn on the Home UPS on Battery Mode, press the Test-Mute button and hold it for 2-3 seconds.
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25% 50% 75% 100%
OVER LOAD
AWAY
TEST
INVERTER
DISABLEONMAINSONBATTERY FAULT
INVERTER LOAD
MUTE
HOME
Figure 4. Home UPS Front Panel Controls and Indicators
Table 1. Home UPS Indicators
Mode
Mains
(green)
ON LINE On Off Off Off Off The unit is ON-LINE.
ON LINE SELF TEST Flashing Off Off Off Off The unit is in ON-LINE Self-Test mode.
On
ON BATTERY SELF TEST
ON BATTERY Off On Off Off The unit is in ON-BATTERY mode, and
BATTERY DISCONNECTED
Short Circuit (heavy overload)
ON BATTERY Low Battery Warning
Flashing On Off Off Off The unit is in ON-BATTERY Self-Test
On Off Flashing Off Chirp every 2 seconds The unit is ON-LINE mode; battery is
Off Off On Off Continuously On The unit is in FAULT state, due to short
Off On Off Off Constant Beeping, Can be muted through
On
Battery
(yellow)
Fault
(red)
INV
Disable
(red)
Buzzer Description
mode, and the load is less than 25%.
the load is less than 25%.
disconnected.
circuit fault.
front panel TEST/MUTE push button.
Table 2. Load Indications
25% 50% 75% 100% Overload Buzzer Description
Power Meter on off off off off off
Power Meter on on off off off off
Power Meter on on on off off off
Power Meter on on on on off off
NOTE: In the case of a sustained overload, the Home UPS will be turned off automatically after one minute, and will wait in the fault state for a minute. After that, it will restart again. If the overload still persists, the Home UPS will be turned off again after one minute, and will wait in fault state for one minute and restart again. In the same way, it will try for three restarts. If the overload still persists, it will stay in fault state permanently until the unit is restarted with push button. If the time interval between two consecutive overloads is more than 5 minutes, then the latest overload is considered as a fresh overload and three restart cycle will begin again.
The unit is in ON-BATTERY mode, and the load is less than 25%.
The unit is in ON-BATTERY mode, and the load is between 25% and 50%.
The unit is in ON-BATTERY mode, and the load is between 50% and 75%.
The unit is in ON BATTERY mode; the load is between 75% and the overload limit.
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Section 5. Troubleshooting
Note: If the Home UPS causes interference with a television while ON-BATTERY, move the television at least 3 feet away from the Home UPS.
Use the information provided in Tables 1, 2, and 3 to diagnose Home UPS problems. If the problem cannot be resolved using the information provided in this manual, contact APC Technical Support.
Table 3. Home UPS Troubleshooting
Problem Cause Corrective Action
Home UPS fails to operate
Disconnected battery. when mains power is turned on, or during a utility power failure.
Power is off at the Mains.
Home UPS HOME/AWAY
switch in the AWAY position.
Dead batteries.
Home UPS rear panel Push to
Reset circuit breaker has tripped.
Improper wiring installation or
loose connection.
Home UPS faults. Home UPS drops the load.
Home UPS is overloaded.
Ensure batteries are connected as defined in this manual.
Turn on power at the Mains.
Set switch to the HOME position.
Home UPS failed to charge batteries, or batteries were allowed to completely discharge. Replace batteries. If replacing the batteries does not fix the problem, contact APC Technical Support.
Reset the circuit breaker by pushing it fully inward until it stops; release the circuit breaker.
Ensure wiring is as described earlier in this manual, and that all connections are secure.
Home UPS may have an internal failure. If this happens, the unit can be disconnected from the mains by completion of a Manual Bypass (see Manual Bypass).
Turn off some loads connected to the Home UPS until the OVER LOAD LED is no longer lit
Manual Bypass - In the event of Home UPS failure or dead battery condition, the Home UPS can be disconnected from the mains and power restored to the circuit by completing a Manual Bypass (Figure 6) of the Home UPS, as follows:
Remove the Wiring Management Kit from the Home UPS. Disconnect all wires connected at the Home UPS rear panel. Connect the wire from the Input socket to the wire from the Output socket.
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Push to Reset
INPUT
N
L N
L
Input : 230V, 5A, 50Hz
Output : 230V, 5A, 50HZ
OUTPUT
Disconnect from
Home UPS
Connect Both Wires
Completed Bypass Connection
Figure 5. Home UPS Bypass Connection
Preventive Maintenance - Preventive maintenance consists of inspecting the batteries for cracks and/or leakage, and checking battery fluid levels and
filling the batteries every 90 days.
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Specifications
Input
Characteristics
Output
Characteristics
Surge
Protection
Environmental Ambient Operating Temperature 0-45 degrees C
Physical Input Line IEC socket
Table 4. APC Home Appliance & Lighting UPS Technical Specifications
Item Specification
Nominal Voltage 230 V
Rated Voltage 230 V
Frequency 47-53 Hz
Nominal Rated Current 2.61 A
Input Circuit Breaker Rating 10 A
Input Voltage Window for Utility Operation 100 - 270 VAC
Voltage (on Mains) 100 - 270 VAC
Voltage (on battery) 180 - 250 VAC
Rated VA 600 VA
Rated Watts 360 W
Overload Indicated ON BATTERY >100%
Shutdown due to OVERLOAD > 100% after 60 seconds (see Table 1 and following note)
Frequency (ON BATTERY) 50 Hz +/- 1%
Built-in Surge Protection Protects the load from surges and spikes
Humidity 95% Relative humidity, non-condensing
Altitude 3000 m
Outlet Receptacles IEC socket
Dimensions - Unit (h) x (w) x (d) UPS: 13.0 x 50.6 x 29.3 cm
Weight UPS : 7 kg
Shipping Weight UPS : 8 kg
Warranty
APC Warrants its products to be free from defects in materials and workmanship under normal use and service for 2 years for the Home UPS, and 2 years for the Batteries to the original purchaser. Its obligation under this warranty is limited to repairing or replacing, at its sole option, any such defective products. To obtain service under warranty you must obtain a Return Material Authorization (RMA) number from APC Technical Support or an APC Service Center. The defective unit must be returned with an RMA number, with transportation charges prepaid and it must be accompanied by a brief description of the problem and proof of date and place of purchase. This warranty applies only to the original purchaser.
Contact Information
APC Corporate Office
132 Fairgrounds Road West Kingston, RI 02892, USA Tel: 401-789-0204
APC Corporate Office (India)
27 Lavelle Road, Bangalore 560 001 www.apc.com Toll Free Helpline: 1600 444 272 and 1600 444 877 email: indiainfo@apc.com Technical Webchat: www.apc.com/in
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