Antunes VCT-20CS Installation Manual

MANUFACTURING

NUMBERS:

9200560 9200600 9200602 9200606 9200608 9200614 9200616 9200620 9200622 9200624 9200626 9200628 9200629 9200630 9200631 9200632 9200634 9200638 9200640

VERTICAL CONTACT

P/N 1010729 Rev. G 09/13

TOASTER

Model VCT-20/25/50

Owner’s Manual

VERTICAL CONTACT TOASTER

TABLE OF CONTENTS

Owner Information .....................................................2

General ......................................................................2

Warranty Information .................................................2

Service/Technical Assistance ....................................3

Important Safety Information ....................................3

Specifications .............................................................5

Electrical Cord & Plug Configurations .......................5

Model Designation .....................................................5

Electrical Ratings .......................................................5

Dimensions ................................................................6

Installation ...................................................................7

Unpacking ..................................................................7

Assembling the Unit ..................................................7

Equipment Setup .......................................................8

OWNER INFORMATION

General

The Vertical Contact Toaster, Models VCT-20, VCT-25 and VCT-50 are designed for contact toasting of buns. The toaster design allows the operator to place buns on both sides of the heated platen at the same time. Buns are placed into the top of the toaster and uniform, golden brown, warm buns are then retrieved at the bottom of the toaster. The Model VCT-20 is equipped with an auxiliary heating system which provides additional heat to the buns.

Operation .....................................................................9

Operating Instructions ...............................................9

Safety Features .........................................................9

Maintenance ..............................................................10

Daily .........................................................................10

Conveyor Belt Chains .............................................. 11

Replacing Spring Tensioners ...................................12

Replacing Conveyor Motor and Fan Blade .............12

Troubleshooting .......................................................13

Wiring Diagram .........................................................19

Replacement Parts ...................................................20

Optional Parts – VCT-25 & VCT-50 .........................25

Notes..........................................................................26

Limited Warranty ......................................Back Cover

Warranty Information

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does not extend to:

This manual provides the safety, installation and operating procedures for the Vertical Contact Toaster. We recommend that all information contained in this manual be read prior to installing and operating the unit.

Your Vertical Contact Toaster is manufactured from the finest materials available and is assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.

IMPORTANT! Keep these instructions for future reference. If the unit changes

ownership, be sure this manual accompanies the equipment.

• Damages caused in shipment or damage as result of improper use.

• Installation of electrical service.

• Normal maintenance as outlined in this manual.

• Malfunction resulting from improper maintenance.

• Damage caused by abuse or careless handling.

• Damage from moisture into electrical components

• Damage from tampering with, removal of, or changing any preset control or safety device.

P/N 1010729 Rev. G 09/13

VERTICAL CONTACT TOASTER

OWNER INFORMATION (continued)

Service/Technical Assistance

If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.

Fill in the information below and have it handy when calling your authorized service agency for assistance. The serial number is on the specification plate located on the rear of the unit.

Purchased From:

Date of Purchase:

Model No.:

Serial No.:

Mfg. No.:

Refer to the service agency directory included with your unit.

Authorized Service Agency

Name:

Phone No.:

Address:

Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this toaster.

You may also contact the factory at 1-877-392-7854 if you have trouble locating your local Authorized Service Agency.

IMPORTANT SAFETY INFORMATION

Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.

WARNING

GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.

CAUTION

GENERAL CAUTION. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.

WARNING

ELECTRICAL WARNING. Indicates information relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.

WARNING

HOT SURFACE WARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution could result in personal injury.

A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

P/N 1010729 Rev. G 09/13

VERTICAL CONTACT TOASTER

IMPORTANT SAFETY INFORMATION (continued)

In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.

• Read all instructions before using equipment.

• For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.

• Install or locate the equipment only for its intended use as described in this manual. Do not use corrosive chemicals in this equipment.

• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

• This equipment should be serviced by qualified personnel only. Contact the nearest Roundup authorized service facility for adjustment or repair.

• Do not block or cover any openings on the unit.

• Do not immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do not allow cord to hang over edge of table or counter.

The following warnings and cautions appear throughout this manual and should be carefully observed.

• Turn the unit off, disconnect the power source and allow unit to cool down before performing any service or maintenance on the unit.

• The procedures in this chapter may include the use of chemical products. These chemical products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard Communication Standard). See Hazard Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).

• The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breaker of the proper rating.

• Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

• Failure to use release sheets may result in damage to the equipment and loss of warranty coverage.

• All electrical connections must be in accordance with local electrical codes and any other applicable codes.

• WARNING ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

- Electrical ground is required on this appliance.

- Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

- Do not use an extension cord with this appliance.

- Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.

P/N 1010729 Rev. G 09/13

VERTICAL CONTACT TOASTER

SPECIFICATIONS

Electrical Cord & Plug Configurations

Letter Code*

(H)C*** CEE 7/7, 16

(C)F ** 5-15P, 15 Amp.,

(C)T** 5–20P, 20 Amp.,

(C)V** 6-20P, 20 Amp.,

(C)S** LS-30P, 30 Amp.,

* Used in Model Designation ** Indicates that the plug comes with a Commercial cord *** Indicates that the plug comes with a Harmonized cord

Description Configuration

Commercial Cord

Harmonized Cord

Amp., 250 VAC

(Assembly Only).

WHT

GRN

BLK

120 VAC., Non –

Locking (Assembly

Only).

120 VAC., Non –

Locking (Assembly

Only).

250 VAC., Non –

Locking (Assembly

Only).

120 VAC.,

Straight Twist Lock

Model Designation

VCT-20XX VCT-25XX VCT-50XX

TYPE OF POWER CORD H = HARMONIZED C = COMMERCIAL

TYPE OF PLUG V = NEMA 6-20P F = NEMA 5-15P T = NEMA 5-20P C = CEE 7/7 Schuko S = NEMA L6-20P

Electrical Ratings

Model & Mfg. No.

VCT-20CS

9200560

VCT-25CF

9200620

VCT-25CT

9200622

VCT-25CF

9200624

VCT-25CF

9200630

VCT-25CV

9200626

VCT-25HC

9200628 9200629

VCT-25CF

9200631

VCT-25CV

9200632

VCT-25HC

9200634

VCT-25CF

9200638

VCT-50CF

9200600

VCT-50CT

9200602

VCT-50CV

9200606

VCT-50HC

9200608

VCT-50CV

9200614

VCT-50HC

9200616

VCT-25HC

9200640

Volts Watts Amps Hz

280-240 3200-4257 15.4-17.3 50/60

120 1760 14.7 60

208-240 2600-3460 12.5-14.4 50/60

120 1760 14.7 60

208-240 2600-3460 12.5-14.4 50/60

230 2400 10.4 50/60

P/N 1010729 Rev. G 09/13

VERTICAL CONTACT TOASTER

10-3/4

9-3/4"

20-5/16"

22 11/16

23-1/4"

(590.5 mm)

3/4"

(19.1 mm)

555.8 mm)

(519.9 mm)

(247.6 mm)

(273.1 mm)

14-5/8"

(371.5 mm)

SPECIFICATIONS (continued)

Dimensions

P/N 1010729 Rev. G 09/13

VERTICAL CONTACT TOASTER

INSTALLATION

Unpacking

1. Remove unit and all packing materials from shipping carton.

2. Open the large box. It should contain:

• Bun chute (Figure 2)

• Plastic bag containing the release sheet (Figure 4)

3. Remove all packing materials and protective coverings from the unit and parts.

NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at 1-877-7854-392.

Assembling the Unit

1. Remove the Heat Shield and the front and rear Conveyor Covers (Figure 1).

2. Install the Damper Assembly. (Figure 1).

NOTE: Make sure the damper assy. rests only on the bottom front and rear yellow support rods.

Conveyor Cover Assy.

Heat Shield

Yellow Support Rod

Conveyor Cover Assy.

Figure 1. Installing Damper Assy.

3. Install the Bun Chute (Figure 2).

4. Remove the Release Sheet from the plastic bag and lay it on a clean, flat surface. Fold the sheet exactly in half (Figure 3).

5. Crease the sheet at the fold using only your finger (Figure 3).

NOTE: Do not use metal tools to crease the sheet.

6. Install the Release Sheet by draping it over both sides of the Platen surface. The crease should be centered directly on top of the Platen (Figure 4).

CAUTION Failure to use release sheets may result in damage to the unit and loss of warranty coverage.

7. Re-install the front and rear Conveyor Covers (Figure 4).

IMPORTANT: Make sure the Conveyor Covers rest only on both the top and bottom yellow support rods.

8. Install the Heat Shield so that the clips fit over the top of the Platen and retains the Release Sheet in place (Figure 4).

Hook Bun Chute over rear bottom conveyor cover yellow support rod

Yellow Support Rod

Conveyor Cover Assy.

Figure 2. Installing Bun Chute

Heat Shield

Conveyor Cover Assy.

Bun Chute

P/N 1010729 Rev. G 09/13

VERTICAL CONTACT TOASTER

INSTALLATION (continued)

IMPORTANT: Make sure Heat Shield is activating the conveyor interlock switch (see Figure 4). The conveyors will not rotate unless the heat shield is in place and interlock switch is activated (depressed).

NOTE: Check the release sheet to make sure it is not caught in the conveyor. Additional release sheets can be obtained through your authorized service agency under part no. 7000249 (3 pack) or 7000250 (10 pack).

Equipment Setup

When placing the toaster into service, pay attention to the following guidelines.

Lay sheet on a flat surface

Fold over so ends meet

Figure 3. Folding Release Sheet

Press lightly with finger to form crease

• Make sure power to the unit is off and the toaster is at room temperature.

• Do not block or cover any openings on the unit.

• Do not immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do not allow cord to hang over edge of table or counter.

Connect the unit to the power supply. Refer to the specification plate for the proper voltage.

WARNING

ELECTRICAL SHOCK HAZARD. FAILURE TO

FOLLOW THE INSTRUCTIONS IN THIS MANUAL

COULD RESULT IN SERIOUS INJURY OR DEATH.

• Electrical ground is required on this appliance.

• Do not modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

• Do not use an extension cord with this appliance.

• Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.

Heat Shield

Release Sheet

Conveyor Interlock Switch

Platen

Conveyor Cover

Figure 4. Installing Release Sheet

CAUTION

All electrical connections must be in accordance with local electrical codes and any other applicable codes.

CAUTION

Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

P/N 1010729 Rev. G 09/13

Operating Instructions

1 = 1/2"(12.7mm)

2 = 5/8"(15.9mm)

4 = 3/4"(19.1mm) 5 =13/16"(20.6mm) 6 = 7/8"(22.2mm)

THICKNESS

3 =11/16"(17.5mm)

1 = 1/2"(12.7mm) 2 = 5/8"(15.9mm)

4 = 3/4"(19.1mm) 5 =13/16"(20.6mm) 6 = 7/8"(22.2mm)

THICKNESS

3 =11/16"(17.5mm)

VERTICAL CONTACT TOASTER

OPERATION

1. Set the Bun Thickness Adjustment Control knobs to the desired settings (Figure 6). The recommended setting is 6.

NOTE: After initial run of 4-6 buns, adjust controls according to the desired finished product.

2. Turn the Rocker Switch (power On/Off) to ON (Figure 5).

3. Turn the Temperature Control to 10. Allow 30 minutes warm-up time before proceeding.

4. Drop buns into toaster with the cut sides of heel and crown facing each other (Figure 5).

5. Toasted product will drop into the Bun Landing Area (Figure 5).

6. Test at least 4 buns before putting toaster into service. Turn the Temperature Control to a lower setting for lighter toasting or to a higher setting for darker toasting.

7 Turn the unit off when finished toasting

Safety Features

HI-LIMIT RESET BUTTON

Bun Thickness

Adjustment Controls

(see Figure 6)

Bun Landing

Area

Figure 5. Toaster Controls

Hi-Limit Reset

Temperature Control

Rocker Switch

A hi-limit thermostat will turn off electrical power to the heater and control circuits if the unit overheats. To reset this thermostat, allow sufficient time (10-15 minutes) for the unit to cool down, then press and release reset button located at the rear of the unit (Figure 5).

If the unit requires continuous resetting, contact your Authorized Service Agency.

CONVEYOR INTERLOCK SAFETY SWITCH

A Conveyor Interlock Safety Switch is located on top of the unit under the Heat Shield (Figure 4). The conveyors will not rotate unless the Heat Shield is properly in place and activating the Conveyor Interlock Safety

Figure 6. Bun Thickness Adjustment Controls

Switch .

P/N 1010729 Rev. G 09/13

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