Antunes VCT-2000CS User Manual

Vertical Contact Toaster

Model VCT-2000

owner’s manual

Manufacturing Numbers:

9210104, 9210209

www.antunes.com

P/N 1010775 Rev. K 03/18

VERTICAL CONTACT TOASTER

TABLE OF CONTENTS

Owner Information .....................................................2

General ......................................................................2

Warranty Information .................................................2

Owner Information .....................................................3

Service/Technical Assistance ....................................3

Important Safety Information ....................................4

Specifications .............................................................5

Dimensions ................................................................5

Electrical Specifications at Listed Voltages ...............5

Electrical Cord & Plug Configurations .......................5

Installation ...................................................................6

Unpacking ..................................................................6

Equipment Setup .......................................................6

Assembling the Unit ..................................................6

Installation ...................................................................7

Operation .....................................................................8

Operating Instructions ...............................................8

Temperature Adjustments ..........................................8

OWNER INFORMATION

General

Hi-Limit Reset Button ..............................................10

Fault Codes .............................................................10

Maintenance .............................................................. 11

Daily .........................................................................11

Replacing the Black and Silver Release Sheet (Every

4–6 Weeks) .............................................................12

Replacing Belt Wraps

(Every 3–6 Months) .................................................12

Checking the Conveyor Belt Chains

(Every 3–6 Months) .................................................13

Checking the Roller Tensioners

(every 3–6 months) .................................................14

Troubleshooting .......................................................15

Replacement Parts ...................................................19

Wiring Diagram .........................................................24

NOTES .......................................................................25

ADDENDUM - INSTALLING CLIP STYLE BELT

WRAPS ......................................................................26

Limited Warranty ........................................................30

Warranty Information

The Vertical Contact Toaster Model VCT-2000 is designed for contact toasting of buns. The toaster design allows the operator to place buns on both sides of the heated platen at the same time. Buns are placed into the top of the toaster and uniform, golden brown, warm buns are then retrieved at the base of the toaster.

This manual provides the safety, installation, and operating procedures for the Vertical Contact Toaster Model VCT-2000. We recommend that all information contained in this manual be read prior to installing and operating the unit.

Your Vertical Contact Toaster Model VCT-2000 is manufactured from the finest materials available and assembled to our strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and NOT covered under warranty.

The warranty does NOT extend to:

• Damages caused in shipment or damage as result of improper use.

• Installation of electrical service.

• Normal maintenance as outlined in this manual.

• Malfunction resulting from improper maintenance.

• Damage caused by abuse or careless handling.

• Damage from moisture into electrical components.

• Damage from tampering with, removal of, or changing any preset control or safety device.

IMPORTANT! Keep these instructions for future reference. If the unit changes

ownership, be sure this manual accompanies the equipment.

P/N 1010775 Rev. K 03/18

Burger King

VERTICAL CONTACT TOASTER

OWNER INFORMATION

Service/Technical Assistance

If you experience any problems with the installation or operation of your unit, contact Antunes Technical Service at +1-877-392-7854 (toll free).

Fill in the information below and have it handy when calling for assistance. The serial number is on the specification plate located on the rear of the unit.

Purchased From:

Date of Purchase:

Model No.:

Serial No.:

Mfg. No.:

Use only genuine Antunes replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty.

IMPORTANT

Antunes reserves the right to change specifications and product design without notice.

Such revisions do NOT entitle the buyer to corresponding changes, improvements,

additions, or replacements for previously purchased equipment.

P/N 1010775 Rev. K 03/18 Burger King

VERTICAL CONTACT TOASTER

IMPORTANT SAFETY INFORMATION

In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.

• Read all instructions before using equipment.

• For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.

• Install or locate the equipment only for its intended use as described in this manual. Do NOT use corrosive chemicals in this equipment.

• Do NOT operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

• This equipment should be serviced by qualified personnel only. Contact Antunes Technical Service for adjustment or repair.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do NOT allow cord to hang over edge of table or counter.

The following warnings and cautions appear throughout this manual and should be carefully observed.

• Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

• When installing conveyor belt wrap, be careful not to wrap it over the upper and lower support rods or permanent damage to belt will occur. Make sure belt wrap is positioned UNDER the upper and lower support rods.

• Make sure both ends of belt wrap are aligned evenly before installing belt wrap pin.

• Failure to use Release Sheets may result in damage to the equipment and loss of warranty coverage.

• Do NOT clean this appliance with a water jet.

• If the power cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person.

• All electrical connections must be in accordance with local electrical codes and any other applicable codes.

• WARNING, ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Turn the power off, unplug the power cord, and allow unit to cool down before performing any service or maintenance.

• The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines protected by fuses or a circuit breaker of the proper rating.

- Electrical ground is required on this appliance.

- Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

- Do NOT use an extension cord with this appliance.

- Check with a qualified electrician if you are unsure if the appliance is properly grounded.

P/N 1010775 Rev. K 03/18

Burger King

Dimensions

VERTICAL CONTACT TOASTER

SPECIFICATIONS

(19.05mm)

21-11/16"

(550.85mm)

24-3/8"

(620.65mm)

3/4"

20-5/16"

(515.95 mm)

10-3/4"

(273.05mm)

9-3/4"

(247.65mm)

14-5/8"

(371.48mm)

Electrical Specifications at Listed Voltages Electrical Cord & Plug Configurations

Model & Mfg. No.

VCT-2000

9210104

VCT-2000

9210209

Voltage Watts Amps Hertz

208 3291 15.8 60

230 3291 14.3 60

Model & Mfg. No.

VCT-2000

9210104

VCT-2000

9210209

Description Configuration

L6-30P, 30

Amp., 250 VAC.,

Straight Twist

Lock.

CEE 7/7, 16

Amp., 250 VAC

P/N 1010775 Rev. K 03/18 Burger King

VERTICAL CONTACT TOASTER

INSTALLATION

Unpacking

1. Remove unit and all packing materials from shipping carton.

2. Open the included large box. It should contain the following:

• Bun Chute (Figure 1)

• Bun Feeder (Figure 1)

• Two Release Sheets (Figure 1)

• Owner’s Manual

• Maintenance Card

3. Remove all shipping tape and protective coverings from the unit and parts.

NOTE: If any parts are missing or damaged, contact Antunes Customer Service IMMEDIATELY at +1-877-392-7856 (toll free).

Equipment Setup

Before placing the toaster into service, pay attention to the following guidelines:

• Make sure power is off and the toaster is at room temperature.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse cord or plug in water.

• Keep cord away from heated surfaces.

CAUTION Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage.

CAUTION Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

WARNING

ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN SERIOUS INJURY OR DEATH.

• Electrical ground is required on this appliance.

• Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

• Do NOT use an extension cord with this appliance.

• Do NOT allow cord to hang over edge of table or counter.

• Connect the unit to the proper power supply. Refer to the specification plate for the proper voltage.

Assembling the Unit

NOTE: The factory has pre-installed a Release Sheet over the Platen (Figure 1). Verify that it is properly in place before proceeding.

1. Remove Bun Chute and Bun Feeder from the box and install (Figure 1).

NOTE: As of March 2017, the Interlock Switch was removed from use. If your toaster has the Interlock Switch (Figure 11), you will need to place the Heat Shield onto the toaster in order for the conveyors to turn. If your toaster does not have an Interlock Switch, the conveyors will turn as long as the unit is on.

• Check with a qualified electrician if you are unsure if the appliance is properly grounded.

CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes.

P/N 1010775 Rev. K 03/18

Burger King

Bun Feeder

Heat Shield

VERTICAL CONTACT TOASTER

INSTALLATION

Release

Sheet

Retainer

Clips

Bun Chute

Assembly connected over the bottom rear

support rod

Platen

Front

Conveyor

Belt Chain

Front

Cleated Belt

Wrap

Release

Sheet

Rear

Cleated Belt

Wrap

Rear

Conveyor

Belt Chain

Conveyor

Safety

Interlock

Switch (Some

Models)

Rear Conveyor

Cover Assembly

(with Roller

Tensioner)

Front Conveyor

Cover Assembly

P/N 1010775 Rev. K 03/18 Burger King

Bun

Chute

Roller Tensioner

Figure 1. VCT-2000 Toaster

VERTICAL CONTACT TOASTER

THICKNESS

























2 = 5/8" (15.9mm) 3 = 11/16" (17.5mm) 4 = 3/4" (19.0mm) 5 = 13/16" (20.6mm) 6 = 7/8" (22.2mm)

1 = 1/2" (12.7mm)

B = 3/4" (19.0mm)

F = 1" (25.4mm)

D = 7/8" (22.2mm) E = 15/16" (23.8mm)

C = 13/16" (20.6mm)

A = 5/8" (15.9mm)

1 = 1/2"(12.7mm) 2 = 5/8"(15.9mm) 3 = 11/16"(17.5mm)

6 = 7/8"(22.2mm)

THICKNESS

4 = 3/4"(19.1mm) 5 = 13/16"(20.6mm)

OPERATION

Operating Instructions

1. Set the Bun Thickness Adjustment Controls (Figure 3) to desired setting.

NOTE: Recommended settings are “3” for heel and “E” for crown.

2. Turn the power on and allow the toaster to warmup for 30 minutes before proceeding.

NOTE: The temperature display (Figure 2) will flash “LO” until the toaster reaches its preset operating temperature. When the toaster approaches the preset temperature of 600°F (315°C), “USE” appears in the temperature display and the unit is ready to toast buns. If “USE” does not appear in the window after approximately 30 minutes, contact your Authorized Service Agency.

3. Drop Crowns into the front slot and Heels into the rear slot (Figure 2). Cut sides of heel and

crown must face each other.

4. Toasted buns will drop into the Bun Landing Area (Figure 2).

5. Test at least 4 buns before putting the toaster into service.

Bun Thickness

Adjustment Control

(See Figure 3)

Crowns

Bun Landing Area

Figure 2. VCT-2000 Toaster

Power

Switch

Heels

Temperature

& Temperature

Power

Cord

Hi-Limit

Reset

Controls

Display

6. Turn the power off when finished toasting for the day and proceed with the Daily Cleaning as outlined in the Maintenance section of this manual.

Temperature Adjustments

The VCT-2000 uses a Platen Heater and two Auxiliary Air Heaters. The Platen Heater consists of a heating element built into the Platen to toast the cut side of the bun. The two Auxiliary Heaters assist in providing additional heat to the buns. The first Auxiliary Air Heater is located between the conveyor in the front of the toaster. The second Auxiliary Heater is located between the conveyor at the rear of the unit.

RECOMMENDED TEMPERATURES

Recommended temperature setting for the platen heater is 600°F (315°C).

Recommended temperature setting for the auxiliary heaters is 400°F (204°C).

NOTE: The toaster is tested and shipped with the heaters set to the recommended temperatures.

Figure 3. Bun Thickness Adjustment Controls

P/N 1010775 Rev. K 03/18

Burger King

TEMP

DOWN

TEMP

SCALE

˚F

˚C

POWER

TEMP

DOWN

TEMP

SCALE

˚F

˚C

POWER

SP - P

600

TEMP

DOWN

TEMP

SCALE

˚F

˚C

POWER

TEMP

DOWN

TEMP

SCALE

˚F

˚C

POWER

420

SP - A

TEMP

DOWN

TEMP

SCALE

°F

°C

POWER

USE

OPERATION (continued)

TEMPERATURE CONTROL PANEL

NOTE: The term “set point temperature” refers to the desired temperature setting.

To display the actual Platen temperature—providing it is over 440°F (227°C)—press the TEMP UP button.

To display the actual Auxiliary Air Heater temperature —providing it is over 360°F (182°C)—press the TEMP DOWN button.

To switch the temperature display between Fahrenheit (°F) and Celsius (°C), press and hold the TEMP

SCALE button for 5 seconds.

PLATEN HEATER TEMPERATURE ADJUSTMENT

1. Turn the power on and wait for the Temperature

2. Press and hold both TEMP UP and TEMP DOWN

3. Press the TEMP UP button to raise the set point

NOTE: The Maximum Platen Set point Temperature is 600°F (315°C). If no change in temperature is made within 5 seconds, the display reverts back to the previous set point.

4. Release the button when the desired set point is

AUXILIARY AIR HEATER TEMPERATURE ADJUSTMENT

1. Turn the power on and wait for Temperature

2. Press and hold both TEMP UP and TEMP

3. Press the TEMP UP button to raise the set point

NOTE: The maximum Auxiliary Air Heater Set point Temperature is 400°F (204°C).

4. Release the button when the desired set point is

NOTE: If no change in temperature is made within 5 seconds, the display reverts back to the previous set point.

Display to finish the power up sequence (Figure

4).

buttons for more than 1 second until the display flashes the Platen set point temperature, then release (Figure 5).

temperature or press the TEMP DOWN button to lower the set point temperature.

displayed.

Display to finish the power up sequence (Figure

4).

SCALE buttons for more than 1 second until the display flashes the set point temperature, then release (Figure 6).

temperature or press the TEMP DOWN button to lower the set point temperature.

displayed.

VERTICAL CONTACT TOASTER

“Heat On” LED will blink on/off during warm-up and when

either platen or auxiliary air heaters are calling for heat.

1. “SP-P” (Set Point Platen) is displayed

3. “SP-A” (Set Point

Auxiliary) is displayed

5. “LO” is displayed until platen temperature rises

above 550°F (288°C)

* Platen set point temperature must be between

460°F (238°C) and 600°F (315°C).

2. Current Platen Set Point

Temperature Setting is shown

4. Current Auxiliary Air Set

Point Temperature is shown

6. “USE” is displayed when

Platen Set Point Temperature*

is reached

P/N 1010775 Rev. K 03/18 Burger King

Figure 4. Temperature Power Up Sequence

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