Antunes VCT-2000 ARBYS Operators Manual

MANUFACTURING

NUMBERS:

9210112

P/N 1011213 Rev. B 07/14

VERTICAL CONTACT

TOASTER

Model VCT-2000

Owner’s Manual

VERTICAL CONTACT TOASTER

TABLE OF CONTENTS

Owner Information .....................................................2

General ......................................................................2

Warranty Information .................................................2

Service/Technical Assistance ....................................3

Important Safety Information ....................................4

Specifications .............................................................5

Dimensions ................................................................5

Electrical Ratings .......................................................5

Electrical Cord & Plug Configurations .......................5

Installation ...................................................................6

Unpacking ..................................................................6

Equipment Setup .......................................................6

Assembling the Unit ..................................................6

OWNER INFORMATION

General

Operation .....................................................................8

Operating Instructions ...............................................8

Temperature Adjustments ..........................................8

Safety Features .......................................................10

Fault Messages .......................................................10

Maintenance .............................................................. 11

Daily .........................................................................11

Replacing the Black and Silver Release Sheet .......12

Replacing Belt Wraps ..............................................12

Checking the Conveyor Belt Chains .......................13

Checking the Roller Tensioners ...............................14

Troubleshooting .......................................................15

Replacement Parts ...................................................19

Wiring Diagram .........................................................25

Notes..........................................................................27

Limited Warranty ......................................Back Cover

Warranty Information

The Vertical Contact Toaster Model VCT-2000 is designed for contact toasting of buns. The toaster design allows the operator to place buns on both sides of the heated platen at the same time. Buns are placed into the top of the toaster and uniform, golden brown, warm buns are then retrieved at the base of the unit.

This manual provides the safety, installation, and operating procedures for the Vertical Contact Toaster Model VCT-2000. We recommend that all information contained in this manual be read prior to installing and operating the unit.

Your Vertical Contact Toaster Model VCT-2000 is manufactured from the finest materials available and assembled to Roundup’s strict quality standards. This unit has been tested at the factory to ensure dependable trouble-free operation.

Please read the full text of the Limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.

The warranty does NOT extend to:

• Damages caused in shipment or damage as result of improper use.

• Installation of electrical service.

• Normal maintenance as outlined in this manual.

• Malfunction resulting from improper maintenance.

• Damage caused by abuse or careless handling.

• Damage from moisture into electrical components.

• Damage from tampering with, removal of, or changing any preset control or safety device.

IMPORTANT! Keep these instructions for future reference. If the unit changes

ownership, be sure this manual accompanies the equipment.

P/N 1011213 Rev. B 07/14

VERTICAL CONTACT TOASTER

OWNER INFORMATION (continued)

Service/Technical Assistance

If you experience any problems with the installation or operation of your unit, contact your local Roundup Authorized Service Agency.

Fill in the information below and have it handy when calling your Authorized Service Agency for assistance. The serial number is on the specification plate located on the rear of the unit.

Purchased From:

Date of Purchase:

Model No.:

Serial No.:

Mfg. No.:

Refer to the service agency directory included with your unit.

Authorized Service Agency

Name:

Phone No.:

Address:

Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your Authorized Service Agency has been factory trained and has a complete supply of parts for this toaster.

You may also contact the factory at 1-877-392-7854 (toll free in the U.S.) or 630-784-1000 if you have trouble locating your Authorized Service Agency.

IMPORTANT

A.J. Antunes & Co. reserves the right to change specifications and product design

without notice. Such revisions do NOT entitle the buyer to corresponding changes,

improvements, additions, or replacements for previously purchased equipment.

P/N 1011213 Rev. B 07/14

VERTICAL CONTACT TOASTER

IMPORTANT SAFETY INFORMATION

In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit:

• Read all instructions before using equipment.

• For your safety, the equipment is furnished with a properly grounded cord connector. Do NOT attempt to defeat the grounded connector.

• Install or locate the equipment only for its intended use as described in this manual. Do NOT use corrosive chemicals in this equipment.

• Do NOT operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.

• This equipment should be serviced by qualified personnel only. Contact the nearest Authorized Service Agency for adjustment or repair.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do NOT allow cord to hang over edge of table or counter.

• Bread may burn. Therefore toasters must NOT be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

• When installing a Conveyor Belt Wrap, be careful NOT to wrap it over the Upper and Lower Support Rods or permanent damage to belt will occur. Make sure Belt Wrap is positioned inside the Upper and Lower Support Rods.

• Make sure both ends of the Belt Wrap are aligned evenly before installing Belt Wrap Pin.

• Failure to use Release Sheets may result in damage to the equipment and loss of warranty coverage.

• Do NOT clean this appliance with a water jet.

• If supply cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person.

• All electrical connections must be in accordance with local electrical codes and any other applicable codes.

The following warnings and cautions appear throughout this manual and should be carefully observed.

• Turn the power off, unplug the power cord, and allow unit to cool down before performing any service or maintenance.

• The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines protected by fuses or a circuit breaker of the proper rating.

• WARNING, ELECTRICAL SHOCK HAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

- Electrical ground is required on this appliance.

- Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

- Do NOT use an extension cord with this appliance.

- Check with a qualified electrician if you are unsure if appliance is properly grounded.

P/N 1011213 Rev. B 07/14

VERTICAL CONTACT TOASTER

SPECIFICATIONS

Dimensions

Model & Mfg. No.

VCT-2000

9210112

Width

(A)

21 1/4”

(540 mm)

Depth

(B)

15 1/4”

(387 mm)

Height

(C)

23 3/4”

(603 mm)

Electrical Ratings

Model &

Mfg. No.

VCT-2000

9210112

Volts Watts Amp. Hz.

208 3291 15.8 60

Electrical Cord & Plug Configurations

Model & Mfg. No.

VCT-2000

9210 112

Description Configuration

6-20P, 20 Amp.,

250 Volt,

Non–Locking

P/N 1011213 Rev. B 07/14

VERTICAL CONTACT TOASTER

INSTALLATION

Unpacking

1. Remove the unit and all packing materials from shipping carton.

2. Open the included large box. It should contain the following:

• Bun Chute (some models only)

• Bun Feeder (some models only)

• Two Release Sheets

• Owner’s Manual

• Maintenance Card (some models only)

• Authorized Service Agency Directory

3. Remove all shipping tape and protective coverings from the unit and parts.

NOTE: If any parts are missing or damaged, contact Antunes Technical Service IMMEDIATELY at 1-877-392-7854 (toll free in the U.S.) or 630-784-

1000.

Equipment Setup

Before placing the toaster into service, pay attention to the following guidelines:

Assembling the Unit

NOTE: The factory has pre-installed a Release Sheet over the Platen (Figure 1). Verify that it is properly in place before proceeding.

Remove Bun Chute and Bun Feeder from the box and install (Figure 1).

IMPORTANT: Make sure Heat Shield is activating the Conveyor Safety Interlock Switch (Figure 1). The conveyors will not rotate unless the Heat Shield is in place and Conveyor Safety Interlock Switch is activated.

CAUTION Failure to use Release Sheets may result in damage to the unit and loss of warranty coverage.

WARNING

ELECTRICAL SHOCK HAZARD. FAILURE TO

FOLLOW THE INSTRUCTIONS IN THIS MANUAL

COULD RESULT IN SERIOUS INJURY OR DEATH.

• Electrical ground is required on this appliance.

• Make sure power is off and the toaster is at room temperature.

• Do NOT block or cover any openings on the unit.

• Do NOT immerse cord or plug in water.

• Keep cord away from heated surfaces.

• Do NOT allow cord to hang over edge of table or counter.

• Connect the unit to the proper power supply. Refer to the specification plate for the proper voltage.

CAUTION Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operating distances may cause discoloration or combustion.

• Do NOT modify the power supply cord plug. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

• Do NOT use an extension cord with this appliance.

• Check with a qualified electrician if you are in unsure if the appliance is properly grounded.

CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes.

P/N 1011213 Rev. B 07/14

(some models only)

Heat Shield

Bun Chute Assembly

connected over the

bottom rear support rod

(some models only).

VERTICAL CONTACT TOASTER

INSTALLATION (continued)

Bun Feeder

Release

Sheet

Retainer

Clips

Release

Sheet

Front

Conveyor

Belt Chain

Front Belt

Wrap

Platen

Rear Belt

Wrap

Rear

Conveyor

Belt Chain

Conveyor

Safety

Interlock

Switch

Rear Conveyor

Cover Assembly

(with Roller

Tensioner)

Front Conveyor

Cover Assembly

P/N 1011213 Rev. B 07/14

Bun Chute (some

models only)

Roller Tensioner

Figure 1. VCT-2000 Toaster

VERTICAL CONTACT TOASTER

1 = 1/2"(12.7mm) 2 = 5/8"(15.9mm) 3 = 11/16"(17.5mm)

6 = 7/8"(22.2mm)

THICKNESS

4 = 3/4"(19.1mm) 5 = 13/16"(20.6mm)

OPERATION

Operating Instructions

1. Set the Bun Thickness Adjustment Controls (Figure 3) to desired setting.

NOTE: Recommended settings are #2 for Heels and #6 for Crowns.

2. Turn the power on and allow the toaster to warm up for 30 minutes before proceeding.

NOTE: The temperature display (Figure 2) will flash “LO” until the toaster reaches its preset operating temperature. When the toaster approaches the preset temperature of 585°F (307°C), “USE” appears in the temperature display and the unit is ready to toast buns. If “USE” does not appear in the window after approximately 30 minutes, contact your Authorized Service Agency.

3. Drop Crowns and Heels into the slot (Figure 2).

NOTE: Cut sides of Heels and Crowns must face each other.

4. Toasted buns will drop into the Bun Landing Area (Figure 2) in approximately 10 seconds.

5. Test at least four buns before putting the toaster into service.

6. Turn the power off when finished toasting for the day and proceed with the Daily Cleaning as outlined in the Maintenance section of this manual.

Temperature Adjustments

The VCT-2000 uses a Platen Heater and two Auxiliary Air Heaters. The Platen Heater consists of a heating element built into the Platen to toast the cut side of the bun. The two Auxiliary Heaters assist in providing additional heat to the buns. The first Auxiliary Air Heater is located between the conveyor in the front of the toaster. The second Auxiliary Heater is located between the conveyor at the rear of the unit.

RECOMMENDED TEMPERATURES

Bun Thickness

Adjustment Control

Power

Cord

(See Figure 3)

Hi-Limit

Reset

Temperature

Bun Landing Area

Power Switch

Controls

& Temperature

Display

Figure 2. VCT-2000 Toaster

THICKNESS

1 = 1/2"(12.7mm)

2 = 5/8"(15.9mm) 3 = 11/16"(17.5mm)

4 = 3/4"(19.1mm) 5 = 13/16"(20.6mm) 6 = 7/8"(22.2mm)

THICKNESS

Figure 3. Bun Thickness Adjustment Controls

Recommended temperature setting for the Platen heater is 585°F (307°C).

Recommended temperature setting for the Auxiliary Air Heaters is 400°F (204°C).

NOTE: The toaster is tested and shipped with the heaters set at the above recommended temperatures.

P/N 1011213 Rev. B 07/14

VERTICAL CONTACT TOASTER

TEMP

DOWN

TEMP

SCALE

°F

°C

POWER

TEMP

DOWN

TEMP

SCALE

°F

°C

POWER

SP - P

585

TEMP

DOWN

TEMP

SCALE

˚F

˚C

POWER

TEMP

DOWN

TEMP

SCALE

˚F

˚C

POWER

400

SP - A

TEMP

DOWN

TEMP

SCALE

°F

°C

POWER

USE

OPERATION (continued)

TEMPERATURE CONTROL PANEL

NOTE: The term “setpoint temperature” refers to the desired temperature setting.

To display the actual Platen temperature—providing it is over 440°F (227°C)—press the TEMP UP button.

To display the actual Auxiliary Air Heater temperature— providing it is over 360°F (182°C)—press the TEMP DOWN button.

To switch the temperature display between Fahrenheit (°F) and Celsius (°C), press and hold the TEMP

SCALE button for 5 seconds.

PLATEN HEATER TEMPERATURE ADJUSTMENT

1. Turn the power on and wait for the Temperature Display to finish the power-up sequence (Figure 4).

2. Press and hold the TEMP UP and TEMP DOWN buttons for over 1 second until the display flashes the Platen setpoint temperature (Figure 5), then release.

3. Press the TEMP UP button to raise the setpoint temperature or press the TEMP DOWN button to lower the setpoint temperature.

NOTE: The Platen can be programed to a maximum setpoint temperature of 600°F (316°C). If no change in temperature is made within 5 seconds, the display reverts back to the previous setpoint temperature.

4. Release the button when the desired setpoint temperature is displayed.

“Heat On” LED will blink on/off during warm-up and when either

platen or auxiliary air heaters are calling for heat.

1. SP-P (Setpoint Platen) is displayed.

3. SP-A (Setpoint Auxiliary)

is displayed.

2. Current Platen setpoint

temperature setting is displayed.

4. Current Auxiliary Air setpoint temperature is displayed.

AUXILIARY AIR HEATER TEMPERATURE ADJUSTMENT

1. Turn the power on and wait for Temperature Display to finish the power-up sequence (Figure

4).

2. Press and hold the TEMP UP and TEMP SCALE buttons for over 1 second until the display flashes the setpoint temperature (Figure 6), then release.

3. Press the TEMP UP button to raise the setpoint temperature or press the TEMP DOWN button to lower the setpoint temperature.

NOTE: The maximum Auxiliary Air Heater setpoint temperature is 400°F (204°C).

4. Release the button when the desired setpoint temperature is displayed.

NOTE: If no change in temperature is made within 5 seconds, the display reverts back to the previous setpoint temperature.

P/N 1011213 Rev. B 07/14

5. LO is displayed until

Platen temperature rises

above 550°F (288°C).

6. USE is displayed when

Platen setpoint temperature*

is reached.

* Platen setpoint temperature

must be between 460°F (238°C) and 585°F (307°C).

Figure 4. Temperature Power-Up Sequence

+ 19 hidden pages