Antunes VCT-1000 SONIC Service Manual
MANUFACTURING
®
US
C
NUMBERS:
9210718
VERTICAL CONTACT
P/N 1010926 12/05
Sonic
TOASTER
With Mechanical Driven Butter Wheel
Model VCT-1000
Owner’s Manual
VERTICAL CONTACT TOASTER
TABLE OF CONTENTS
Owner information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................3
Important Safety Information ....................................3
Specifications .............................................................5
Electrical Ratings .......................................................5
Electrical Cord & Plug Configurations .......................5
Dimensions ................................................................5
Model Designation .....................................................5
Installation ...................................................................6
Unpacking ..................................................................6
Equipment Setup .......................................................6
Assembling the Unit ..................................................6
Operation .....................................................................8
Operating Instructions ...............................................8
Safety Features .........................................................8
OWNER INFORMATION
General
The Vertical Contact Toaster, Model VCT-1000, is
designed for contact toasting of buns. The toaster
design allows the operator to place buns on both sides
of the heated Platen at the same time.
Buns are placed into the top slanted Bun Feeder.
Uniformly toasted , golden brown buns are retrieved
from the Bun Chute at the bottom of the toaster in
approximately 15 seconds.
This manual provides the safety, installation and operating procedures for the Vertical Contact Toaster. We
recommend that all information contained in this
manual be read prior to installing and operating the
unit.
Your Vertical Contact Toaster is manufactured from
the finest materials available and is assembled to
Roundup’s strict quality standards. This unit has been
tested at the factory to ensure dependable trouble-free
operation.
Maintenance ................................................................9
Daily Cleaning ...........................................................9
Replacing the Black and Silver Release Sheet
(Every 4 - 6 weeks) ................................................ 10
Measuring the Conveyor Belt Chains
(Every 3 - 6 months) ............................................... 10
Conveyor Belt Chains ............................................. 10
Adjusting conveyor Belt Chains .............................. 10
Replacing the Spring Tensioners .............................11
Troubleshooting .......................................................12
Wiring Diagram .........................................................14
Replacement Parts ...................................................15
LIMITED WARRANTY ............................... Back Cover
Warranty Information
Please read the full text of the Limited Warranty in this
manual.
If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and are
not covered under warranty.
The warranty does not extend to:
• Damages caused in shipment or damage as
result of improper use.
• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance.
• Damage caused by abuse or careless handling.
• Damage from moisture into electrical
components
• Damage from tampering with, removal of, or
changing any preset control or safety device.
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
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VERTICAL CONTACT TOASTER
OWNER INFORMATION (continued)
Service/Technical Assistance
If you experience any problems with the installation
or operation of your unit, contact your local Roundup
Authorized Service Agency.
Fill in the information below and have it handy when
calling your authorized service agency for assistance.
The serial number is on the specification plate located
on the rear of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Refer to the service agency directory included with your
unit.
IMPORTANT SAFETY INFORMATION
Authorized Service Agency
Name:
Phone No.:
Address:
Use only genuine Roundup replacement parts in this
unit. Use of replacement parts other than those supplied by the manufacturer will void the warranty. Your
Authorized Service Agency has been factory trained
and has a complete supply of parts for this toaster.
You may also contact the factory at 1-877-392-7854 if
you have trouble locating your local authorized service
agency.
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with
regards to operating or maintaining the equipment.
WARNING
GENERAL WARNING. Indicates information important to the proper operation of the equipment. Failure
to observe may result in damage to the equipment
and/or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates information important to the proper operation of the equipment. Failure
to observe may result in damage to the equipment.
ELECTRICAL WARNING. Indicates information relating to possible shock hazard. Failure to observe may
result in damage to the equipment and/or severe
bodily injury or death.
HOT SURFACE WARNING. Indicates information
important to the handling of equipment and parts.
Failure to observe caution could result in personal
injury.
WARNING
WARNING
A.J. Antunes & Co. reserves the right to change specifications and product design without notice. Such revisions do not
entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
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VERTICAL CONTACT TOASTER
IMPORTANT SAFETY INFORMATION (continued)
In addition to the warnings and cautions in this manual,
use the following guidelines for safe operation of the
unit.
• Read all instructions before using equipment.
• For your safety, the equipment is furnished with
a properly grounded cord connector. Do not
attempt to defeat the grounded connector.
• Install or locate the equipment only for its intended use as described in this manual. Do not use
corrosive chemicals in this equipment.
• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or
if it has been damaged or dropped.
• This equipment should be serviced by qualified
personnel only. Contact the nearest Roundup
authorized service facility for adjustment or repair.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
• Turn the unit off, disconnect the power source
and allow unit to cool down before performing any
service or maintenance on the unit.
• The procedures in this chapter may include
the use of chemical products. These chemical
products will be highlighted with bold face letters followed by the abbreviated HCS (Hazard
Communication Standard). See Hazard
Communication Standard manual for the appropriated Material Safety Data Sheets (MSDS).
• The toaster should be grounded according to
local electrical codes to prevent the possibility of
electrical shock. It requires a grounded receptacle with separate electrical lines, protected by
fuses or circuit breaker of the proper rating.
• Bread may burn. Therefore toasters must not be
used near or below curtains or other combustible
walls and materials. Failure to maintain safe
operating distances may cause discoloration or
combustion.
• Failure to use Release Sheets may result in damage to the equipment and loss of warranty coverage.
• All electrical connections must be in accordance
with local electrical codes and any other applicable codes.
• WARNING ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THESE INSTRUCTIONS
COULD RESULT IN SERIOUS INJURY OR
DEATH.
- Electrical ground is required on this appliance.
- Do not modify the power supply cord plug. If
it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
- Do not use an extension cord with this appliance.
- Check with a qualified electrician if you are in
doubt as to whether the appliance is properly
grounded.
- If Power Cord is damaged, it must be
replaced by a Power Cord available from
the manufacturer or an Authorized Service
Agency
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SPECIFICATIONS
20-5/16"
(515.87 mm)
15-1/4”
(387.35 mm)
9-3/4”
(247.65 mm)
29-3/16”
(741.36 mm)
Electrical Ratings
Model/Mfg. # Volts Watts Amp. Hertz
VCT-1000CV
9210718
Electrical Cord & Plug Configurations
Letter
Code*
C
208-240 2600-
3455
12.5-
14.4
Description Configuration
Commercial Cord
60
VERTICAL CONTACT TOASTER
CAUTION
All electrical connections must be in accordance with
local electrical codes and any other applicable codes.
Model Designation
VCT-1000XX
TYPE OF POWER CORD
C = COMMERCIAL
(C)V** NEMA 6-20P 20
Amp, 250 VAC
Non – Locking
(Assembly Only)
* Used in Model Designation
** Indicates that the plug comes with a Commercial Cord.
Dimensions
TYPE OF PLUG
V = NEMA 6-20P
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VERTICAL CONTACT TOASTER
INSTALLATION
Unpacking
1. Remove unit and all packing materials from shipping carton.
2. Open the large box. It should contain:
• Bun Chute (Figure 1)
• Butter Wheel and Pan (Figure 1)
• 2 Release Sheets (Figure 1)
• Owner’s Manual
• Authorized Service Agency Directory
(for warranty service)
3. Remove all packing materials and protective coverings from the unit and parts.
NOTE: If any parts are missing or damaged, contact A.J. Antunes & Co. IMMEDIATELY at 630-784-
1000.
Equipment Setup
When placing the toaster into service, pay attention to
the following guidelines.
• Make sure power to the unit is off and the toaster
is at room temperature.
• Do not block or cover any openings on the unit.
• Do not immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do not allow cord to hang over edge of table or
counter.
• Connect the unit to the power supply. Refer to
the specification plate for the proper voltage.
Assembling the Unit
NOTE: The factory has pre-installed a Release
Sheet over the Platen (Figure 1). Verify that it is
properly in place before proceeding.
1. Remove Bun Chute from the box and install
(Figure 1).
2. Remove Butter Wheel and Pan from box. Install
the Pan over the front edge of the Heat Shield
and place the Butter Roller in pan and engage in
to gear case (Figure 1).
IMPORTANT: Make sure heat shield assembly is
activating the conveyor interlock switch (see Figure
1). The conveyors will not rotate unless the heat
shield is in place and interlock switch is activated.
CAUTION
Failure to use Release Sheets may result in damage
to the unit and loss of warranty coverage.
NOTE: Check the Release Sheet to make sure it
is not caught in the conveyor. Additional Release
Sheets can be obtained through your authorized
service agency under part no. 7000249 (3 pack) or
7000250 (10 pack).
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P/N 1010926 12/05
Sonic
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