VCT-1000
Vertical Contact Toaster
owner’s manual
Manufacturing Numbers:
9210700, 9210702, 9210704, 9210705, 9210706,
9210708, 9210709, 9210710, 9210711, 9210712,
9210713, 9210714, 9210716, 9210720, 9210722,
9210727
www.ajantunes.com
P/N 1010807 Rev. M 04/16
CONTENTS
GENERAL 2
Warranty
Information 2
Service/Technical
Assistance 2
Important Safety
Information 3
Warnings 3
Specications 4
Installation 5
Unpacking 5
Assembling the Unit 5
Equipment Setup 6
Operating
Instructions 6
Safety Features 6
Hi-Limit Reset Button 6
Conveyor interlock Safety switch 6
Maintenance 7
Daily 7
Replacing the Black and Silver Release
Sheet (Every 4–6 weeks) 7
Replacing the Optional Belt Wraps (Every
3–6 months) 7
Checking the Conveyor Belt Chains 8
Checking the Roller Tensioners
(every 3–6 months) 9
TROUBLESHOOTING 10
Wiring Diagram 12
Replacement Parts 13
Parts Identication 13
Mechanical Butter Wheel Kit (P/N
7000298) Requires Professional Installation. 18
Mechanical Butter Wheel Kit
(model 7000238) 18
Notes 19
Limited Warranty 20
GENERAL
This manual provides the safety, installation,
and operating procedures for your toaster.
Please read all of the information contained
in this manual prior to installing and operating the toaster.
Your toaster is manufactured from the nest materials available and is assembled
to Roundup’s strict quality standards. This
toaster was tested at the factory to ensure
dependable trouble-free operation.
WARRANTY
INFORMATION
Please read the full text of the Limited Warranty in this manual.
If the unit arrives damaged, contact the
carrier immediately and le a damage claim
with them. Save all packing materials when
ling a claim. Freight damage claims are the
responsibility of the purchaser and are not
covered under warranty.
The warranty does not extend to:
y Damages caused in shipment or dam-
age as result of improper use.
y Installation of electrical service.
y Normal maintenance as outlined in
this manual.
y Malfunction resulting from improper
maintenance.
y Damage caused by abuse or careless
handling.
y Damage from moisture into electrical
components.
Damage from tampering with, removal of,
or changing any preset control or safety
device.
SERVICE/TECHNICAL
ASSISTANCE
If you experience any problems with the
installation or operation of your system,
contact A.J. Antunes & Co. at 1-630-7841000, or toll free in the United States at
1-800-253-2991.
Fill in the information in the next column
and have it handy when calling for assistance. The serial number is on the specication plate located on the system.
Purchased From
Date of Purchase
Model Number
Serial Number
Mfg. Number
Use only genuine Roundup replacement
parts in this unit. Use of replacement parts
other than those supplied by the manufacturer will void the warranty. Your Authorized
Service Agency has been factory trained
and has a complete supply of parts for this
unit.
Visit www. ajantunes.com or contact the
factory at 1-630-784-1000 to locate your
nearest Authorized Service Agency.
Refer to the service agency directory
packaged with your manual and ll in the
information below.
IMPORTANT
A.J. Antunes & Co. reserves the right to
change specications and product de-
sign without notice. Such revisions do not
entitle the buyer to corresponding changes,
improvements, additions or replacements
for previously purchased equipment.
IMPORTANT
Keep these instructions for future refer-
ence. If the unit changes ownership, be sure
this manual accompanies the equipment.
Authorized Service Agency
Name
Phone Number
Address
2
P/N 1010807 Rev. M 04/16
IMPORTANT SAFETY
INFORMATION
Use the following guidelines for safe operation of the unit.
y Read all instructions before using
equipment.
y For your safety, the equipment is fur-
nished with a properly grounded cord
connector. Do not attempt to defeat
the grounded connector.
y Install or locate the equipment only
for its intended use as described in
this manual. Do not use corrosive
chemicals in this equipment.
y Do not operate this equipment if it
has a damaged cord or plug, if it is
not working properly, or if it has been
damaged or dropped.
y This equipment should be serviced
by qualied personnel only. Contact
your nearest Authorized Service
Agency for adjustment or repair.
y Do not block or cover any openings
on the unit.
y Do not immerse cord or plug in water.
y Keep cord away from heated surfaces.
y Do not allow cord to hang over edge
of table or counter.
y Turn the power o, unplug the power
cord, and allow unit to cool down
before performing any service or
maintenance on the unit.
y The procedures in this manual may
include the use of chemical products.
See Hazard Communication Standard
manual for the appropriated Material
Safety Data Sheets (MSDS).
y The equipment should be grounded
according to local electrical codes to
prevent the possibility of electrical
shock. It requires a grounded recep-
tacle with separate electrical lines,
protected by fuses or circuit breaker
of the proper rating.
y All electrical connections must be in
accordance with local electrical codes
and any other applicable codes.
y Do not clean this appliance with a
water jet.
WARNINGS
Be advised of the following warnings when
operating and performing maintenance on
this unit.
y If the supply cord is damaged, it must
be replaced by the manufacturer or
its service agent or a similarly qualied person in order to avoid a hazard.
y Do not modify the power supply cord
plug. If it does not t the outlet, have
a proper outlet installed by a qualied
electrician.
y Do not use an extension cord with
this appliance.
y Electrical ground is required on this
appliance.
y Check with a qualied electrician
if you are unsure if the appliance is
properly grounded.
y If a chemical cleaner is used, be sure
it is safe to use on cast aluminum.
Observe all precautions and warnings
on product label.
y Inspection, testing, and repair of
electrical equipment should only
be performed by qualied service
personnel.
y This equipment is to be installed to
comply with the basic plumbing code
of the Building Ocials and Code Administrators, Inc. (BOCA) and the Food
Service Sanitation Manual of the Food
and Drug Administration (FDA).
y To ensure proper steaming character-
istics, some calcium/mineral deposits
must be present on the generator surface. If, during cleaning, the
surface does become free of calcium/
mineral deposits, add plain tap water
to the surface and allow it to boil o.
This may have to be repeated several
times to ensure proper steaming
characteristics by creating a thin layer
of deposits on the surface.
y Do not use a sanitizing solution or
abrasive materials. The use of these
may cause damage to the stainless
steel nish.
y Chlorides or phosphates in clean-
ing agents (e.g. bleach, sanitizers,
degreasers or detergents) could cause
permanent damage to stainless steel
equipment. The damage is usually in
the form of discoloration, dulling of
metal surface nish, pits, voids, holes,
or cracks. This damage is permanent
and not covered by warranty.
The following tips are recommended for
maintenance of your stainless steel equipment:
y Always use soft, damp cloth for clean-
ing, rinse with clear water and wipe
dry. When required, always rub in
direction of metal polish lines.
y Routine cleaning should be done
daily with soap, ammonia detergent,
and water.
y Stains and spots should be sponged
using a vinegar solution.
y Finger marks and smears should be
rubbed o using soap and water.
y Hard water spots should be removed
using a vinegar solution.
P/N 1010807 Rev. M 04/16
3
SPECIFICATIONS
23-7/32”
(590.0 mm)
22-11/16”
(576.2 mm)
20-5/16”
(516.0 mm)
10-3/4”
(237.1 mm)
Model &
Mfg. No.
VCT-1000CF
9210700
9210706
9210716
9210722
VCT-1000CV
9210702
9210708
9210709
9210714
9210720
9210727
VCT-1000HI
9210704
9210705
9210710
9210711
9210713
VCT-1000HC
9210712
Volts Watts Amp. Hertz Description
120 1800 15.0 60
208/240 2600/3455 12.5/14.4 60
208/240 2600/3455 12.5/14.4 50
220/240 1775/2125 8.07/8.85 50
5-15P, 15 Amp.,
120 VAC, Non-locking
(Assembly Only)
6-20P, 20 Amp.,
250 VAC, Non-locking
(Assembly Only)
IEC-309, 16 Amp.,
250 VAC, Pin & Sleeve
(Assembly Only)
CEE 7/7, 16 Amp.,
250 VAC
(Assembly Only)
9-3/4”
(248.0 mm)
4
P/N 1010807 Rev. M 04/16
INSTALLATION
Unpacking
1. Remove unit and all packing materi-
als from shipping carton.
2. Open the large box. It should
contain:
• Bun Feeder (Figure 1)
• Bun Chute (Figure 2)
• Two Release Sheets (Figure 1)
• Authorized Service Agency Directory
• Owner’s Manual
3. Remove all packing materials and
protective coverings from the unit
and parts.
NOTE: If any parts are missing or dam-
aged, contact Antunes Technical
Service IMMEDIATELY at 1-877392-7854.
Assembling the Unit
NOTE: The factory has pre-installed a
Release Sheet over the Platen
(Figure 1). Verify that it is properly in place before proceeding.
CAUTION
Failure to use Release Sheets may
result in damage to the unit and
loss of warranty coverage.
HEAT
SHIELD
PLATEN
YELLOW
SUPPORT ROD FRONT
FRONT CONVEYOR
BELT CHAIN
CONVEYOR
COVER ASSY. REAR
HOOK BUN CHUTE
OVER REAR BOTTOM
CONVEYOR COVER
YELLOW SUPPORT ROD
CONVEYOR INTER
SHOWN WITHOUT OPTIONAL
ROLLER TENSIONERS AND BELT
Figure 1. Toaster and Accessories
BUN FEEDER
BUN FEEDER
RELEASE
SHEET
REAR CON
VEYOR BELT
CHAIN
YELLOW SUPPORT
ROD REAR
LOCK SWITCH
CONVEYOR
COVER ASSY.
REAR
WRAPS.
HEAT SHIELD
1. Install the Bun Feeder (Figure 1) and
Bun Chute (Figure 2).
NOTE: Make sure Heat Shield As-
sembly is properly seated and
engages the Conveyor Interlock
Safety Switch (see Figure 1). The
conveyors will not rotate unless
the Heat Shield is in place and
correctly engages the Conveyor
Interlock Safety Switch.
NOTE: Check the Release Sheet to make
sure it is not caught in the conveyor. Additional Release Sheets
can be purchased through your
Authorized Service Agency under
P/N 7000249 (3-pack) or 7000250
(10-pack).
YELLOW SUP
PORT ROD
CONVEYOR
COVER ASSY.
FRONT
SHOWN WITHOUT OPTIONAL
ROLLER TENSIONERS AND BELT
WRAPS.
Figure 2. Installing Bun Chute
BUN CHUTE
CONVEYOR
COVER ASSY.
REAR
P/N 1010807 Rev. M 04/16
5
Equipment Setup
1
2
3
4
5
1 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
4 = 3/4"(19.1mm)
5 =13/16"(20.6mm)
6 = 7/8"(22.2mm)
THICKNESS
THICKNESS
1
2
3
4
5
6
6
3 =11/16"(17.5mm)
1
2
3
4
5
1 = 1/2"(12.7mm)
2 = 5/8"(15.9mm)
4 = 3/4"(19.1mm)
5 =13/16"(20.6mm)
6 = 7/8"(22.2mm)
THICKNESS
THICKNESS
1
2
3
4
5
6
6
3 =11/16"(17.5mm)
When placing the toaster into service, pay
attention to the following guidelines.
y Make sure power to the unit is o and
the toaster is at room temperature.
y Do NOT block or cover any openings
on the unit.
y Do NOT immerse cord or plug in
water.
y Keep cord away from heated surfaces.
y Do NOT allow cord to hang over edge
of table or counter.
y Connect the unit to the power supply.
OPERATING
INSTRUCTIONS
1. Set the Bun Thickness Compression
Knobs (Figure 7) to the desired settings.
NOTE: After initial run of 4-6 buns,
adjust controls according to the
desired nished product.
2. Turn the power on (Figure 6).
3. Turn the temperature control to 10
and allow the unit to warm up for 30
minutes.
4. Drop buns into toaster. Cut sides
of heel and crown must face each
other.
5. Toasted product will drop into the
bun landing area (Figure 6).
6. Test at least 4 buns before putting
toaster into service. Turn temperature control to lower setting for
lighter toasting or to higher setting
for darker toasting.
7. Turn the power o when nished
toasting and
follow the daily cleaning procedures.
Refer to the specication plate for the
proper voltage.
WARNING
ELECTRICAL SHOCK HAZARD. Failure
to follow the instructions in this manual
could result in serious injury or death.
• Electrical ground is required on this
appliance.
• Do NOT modify the power supply cord
plug. If it does not t the outlet, have
a proper outlet installed by a qualied
electrician.
• Do NOT use an extension cord with
this appliance.
• The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock.
It requires a grounded receptacle with
separate electrical lines, protected by
fuses or circuit breaker of the proper
rating.
• Check with a qualied electrician
if you are unsure if the appliance is
properly grounded.
CAUTION
All electrical connections must be in
accordance with local electrical codes
and any other applicable codes.
BUN THICKNESS ADJUSTMENT
CONTROLS
SEE FIGURE 7
BUN LANDING AREA
Figure 6. Toaster Controls
POWER SWITCH
HILIMIT RESET
RESET
BUTTON
TEMPERATURE CONTROL
LABEL P/N 1001047 SHOWN
USED ON ALL UNITS EXCEPT
THOSE WITH MFG. NO. 9210711
LABEL 1001047 USES NUMBERS
LABEL 1001069 USES NUMBERS
PROTECTIVE
CAP
AND 9210713, WH ICH USE
LABEL P/ N 1001069.
ONLY.
AND LETTERS.
CAUTION
Bread may burn. Therefore toasters must
not be used near or below curtains or other
combustible walls and materials. Failure
to maintain safe operating distances may
cause discoloration or combustion.
SAFETY FEATURES
Hi-Limit Reset Button
A Hi-Limit Control turns o electrical power
to the heater if the unit overheats. To reset
this control, allow 10-15 minutes for the unit
to cool down, Remove the Protective Cap,
and fully press the Reset Button
located at the rear of the unit (Figure 6).
Figure 7. Bun Thickness Compression Knobs
If the unit requires continuous resetting,
contact your Authorized Service Agency.
Conveyor interlock Safety switch
A Conveyor Interlock Safety Switch is
located on top of the unit under the Heat
Shield (Figure 1). The Conveyor Belt Chains
will not rotate unless the Heat Shield is in
place and activating the Conveyor Interlock
Safety Switch properly.
6
P/N 1010807 Rev. M 04/16
MAINTENANCE
Daily
CAUTION
Turn the power o, disconnect the
power cord, and allow the unit to cool
down 30 minutes before perform-
ing any service or maintenance.
CAUTION
To prevent damage to the unit, do
not use abrasive cleaners on the
Release Sheet or belt wrap.
CAUTION
Failure to use Release Sheets may
result in damage to the unit and
loss of warranty coverage.
Tools Required:
y Heat-Resistant Gloves
y Clean Towels
y Multipurpose Detergent Solution
y Sanitizer Solution
1. Turn the power o, unplug the
power cord, and allow the unit to
cool for 30 minutes.
2. Put on heat resistant gloves. Remove
the Bun Feeder, Heat Shield, and Bun
Chute (Figure 1).
3. Wipe the Bun Feeder, Heat Shield,
and Bun Chute with a damp sanitized towel and allow them to air dry.
4. Remove the Release Sheet and place
it on a clean, at dry surface.
5. Wipe the silver side with a clean
towel dampened with Multipurpose
Detergent Solution immediately
followed by a second clean towel
dampened with sanitizer. Allow it to
air dry before continuing.
6. Once the silver side of the Release
Sheet is dry, repeat Step 5 on the
black side. If properly cleaned, the
Release Sheet surface should be
smooth to the touch when dry.
7. Open the front Conveyor Cover and
rmly wipe the Belt Wrap (if used)
or Conveyor Belt Chain from left to
right and top to bottom with a clean
towel dampened with Multipurpose
Detergent Solution immediately
followed by a second clean towel
dampened with sanitizer solution.
8. Close the front Conveyor Cover, open
the rear Conveyor Cover, and clean
the Belt Wrap (if used) or Conveyor
Belt Chain as described in Step 7.
9. Close the rear Conveyor Cover and
reinstall the Heat Shield. Then plug
in the power cord, turn the unit on,
count 10 seconds, then turn the unit
o and unplug the unit. This will
allow the uncleaned sections to be
exposed.
10. Open the rear Conveyor Cover again,
clean the newly exposed section of
the Belt Wrap (if used) or the Conveyor Belt Chain in the same manner
as before. Close the Conveyor Cover.
11. Open the front Conveyor Cover
again and clean the newly exposed
section of the Belt Wrap (if used) or
Conveyor Belt Chain in the same
manner as before.
12. Close the front Conveyor Cover and
wipe down the outside of the toaster
with a clean, damp, sanitized towel.
13. Install a new or clean Release Sheet,
using the reverse side, by draping
it over both sides of the Platen with
the crease centered on the Platen.
NOTE: Rotate from side to side daily or
weekly to prolong the life of the
Release Sheet.
14. Install the Bun Chute so the hooks
are installed over the lower rear yellow Support Rod.
15. Install the Heat Shield with the
Release Sheet retainer clips securely
over the Release Sheet and Platen.
16. Reinstall the Bun Feeder and plug in
the unit.
NOTE: Make sure the Heat Shield is
activating the Conveyor Safety
Interlock Switch. The conveyors
will not rotate unless the Heat
Shield is in place and the switch
is activated.
NOTE: Additional Release Sheets can be
purchased through your Authorized Service Agency under P/N
7000249 (3-Pack) or 7000250
(10-Pack).
Replacing the Black and Silver
Release Sheet (Every 4–6 weeks)
NOTE: Depending on toaster usage and
on how well it is cleaned daily,
the Release Sheet should last
between 45–60 days.
1. Remove and discard the Release
Sheet.
2. Lay a new Release Sheet on a clean,
dry surface and fold it in half lengthwise and gently crease it at the fold
using only your ngers (Figure 8).
3. Install the Release Sheet just as you
would after Daily Cleaning.
FOLD OVER SO
ENDS MEET.
PRESS LIGHTLY WITH
FINGER TO FORM
CREASE.
Figure 8. Folding the Release Sheet
Replacing the Optional Belt
Wraps (Every 3–6 months)
NOTE: Depending on toaster usage
and how well they are cleaned
daily, the Belt Wraps should last
between 3–6 months. Additional
Belt Wraps may be purchased
from your Authorized Service
Agency.
1. Turn unit o, unplug the power cord,
and allow the unit to cool before
proceeding.
2. Remove the Bun Feeder and Heat
Shield and set the Bun Thickness
Compression Knobs to 6 & 6 or 6 & F.
3. Open both Conveyor Covers and pull
the Belt Wrap Pin out of the zipper
(Figure 9).
4. Remove and discard the old Belt
Wrap(s).
5. Clean both Conveyor Belt Chains just
as you would clean the Belt Wraps
during daily cleaning.
6. Install the new Belt Wrap(s) around
the Conveyor Belt Chains inside
the yellow rods with the zipper ap
exposed and hanging down (Figures
10 & 11).
7. Close the Conveyor Cover(s), set the
Bun Thickness Compression Knobs
back to their normal settings and
reinstall the Heat Shield and Bun
Feeder.
P/N 1010807 Rev. M 04/16
7
INCORRECT
CORRECT
CONVEYOR COVER
ASSY.
Figure 9. Removing Optional Belt Wrap
UPPER SUPPORT ROD
LOWER SUPPORT
ROD
CONVEYOR BELT CHAINS
Figure 10. Installing Belt Wrap
Figure 11. Aligning Belt Teeth
Align the ends of the Belt Wrap properly (Fig-
ure 11) or the Belt Wrap may be damaged.
Position the Belt Wrap inside the up-
per and lower yellow support rods
or damage to the unit may occur.
INTERLOCK
SWITCH
BELT WRAP PIN
BELT WRAP
PIN
CAUTION
CAUTION
Checking the Conveyor Belt
Chains
NOTE: The Bun Thickness Compression
Knobs (Figure 7) must be set to “6
& 6” or “6 & F” prior to measuring
or removing or reinstalling the
Conveyor Belt Chains.
Measuring conveyor belt Chains
1. Turn the unit o, unplug the power
cord, and allow the unit to cool.
2. Remove the Bun Feeder, Butter
Wheel, Pan, and Heat Shield (Figure
1) and set the Bun Thickness Compression Knobs to 6 & 6 or 6 & F.
3. Open both Conveyor Covers and pull
the Belt Wrap Pin out of the zipper
(Figure 9).
4. Remove the Belt Wrap.
5. Facing the toaster, locate the
approximate center-point of the
Conveyor Chain.
6. Pull the Conveyor Chain away from
the edge of the toaster (Figure 12).
7. Stand a U.S. Dime on end between
the frame and the chain (Figure 12).
8. If the gap is signicantly wider than
the coin, REMOVE links as described
below.
9. Disconnect the Conveyor Belt Chain
by squeezing any two links together
and unhooking both ends one link
(Figure 13). Needle-nose pliers may
be used.
NOTE: There are two small 1/2” links on
each side of the Conveyor Belt
Chain. The rest are large 3/4”
links.
10. Remove one 1/2” link from the belt.
11. Reassemble the Conveyor Belt Chain
onto the sprockets as described in
Replacing Conveyor Belt Chains.
12. Measure the gap again to ensure it is
not too tight.
13. Check the opposite side of the
toaster using the same steps.
NOTE: If the Conveyor Belt Chain is too
tight to be reassembled, remove
an additional small 1/2” link
and install a large 3/4” link in its
place. This will shorten the Conveyor Belt Chain by 1/4” overall.
8
P/N 1010807 Rev. M 04/16
Replacing conveyor belt Chains
1. Turn the power o, unplug the
power cord, and allow the unit to
cool before proceeding.
2. Remove the Butter Wheel, Pan, and
Heat Shield and set the Compression
Control Knobs to 6 & 6 or 6 & F.
3. Open both Conveyor Covers and pull
the Belt Wrap Pin out of the zipper.
4. Remove & discard old Belt Wrap(s).
5. Disconnect the Conveyor Belt Chain
by squeezing any two links together
and unhooking both ends of one link
(Figure 13).
6. Place the replacement Conveyor
Belt Chain on the top sprockets with
hook ends down.
NOTE: The ends of the hooks must point
down (Figure 13).
7. Wrap the Conveyor Belt Chain
around the top and lower sprockets
and connect by hooking both ends
together.
NOTE: Make sure the Conveyor Belt
Chain is installed under the Upper Support Rod and over the
Lower Support Rod.
Figure 12. Removing Conveyor Belt Chain
UPPER SUPPORT ROD
LARGE LINK
P/N 0800121
SMALL LINK
P/N 0800204
Figure 13. Removing Conveyor Belt Chain
ROTATION
Checking the Roller Tensioners
(every 3–6 months)
Measuring The Roller Tensioners
1. Measure the Roller Tensioner on
both inner Conveyor Covers (Figure
14) using a U.S Nickel.
2. The space between the inner
Conveyor Cover and bottom of the
Tensioner wheel should be 13/16”
(2.1 cm) or the height of a U.S. Nickel.
3. Adjust or replace any damaged ones
as recommended.
Replacing the roller tensioners
1. Remove acorn nuts and old Roller
Tensioner Assembly (Figure 15).
2. Replace Tensioner Assembly, and
reassemble.
3. Make sure the spacers are placed inside the Tensioner arm. The spacers
are smaller than the holes to allow
the Tensioner to pivot freely.
Replacing the spring tensioner
1. Remove the acorn nuts (Figure 16).
2. Remove the old Spring Tensioner
Assembly (Figure 16).
3. Replace Tensioner Assembly and
reassemble unit.
P/N 1010807 Rev. M 04/16
Figure 14. Measuring Roller Tensioner
ACORN NUTS
TENSIONER
ASSY.
WELD SCREWS
TAPE
Figure 15. Replacing Roller Tensioner Assy.
ACORN NUTS
TAPE
WELD SCREWS
Figure 16. Replacing Spring Tensioner Assy.
9
SPACERS
SPRING TEN
SIONER ASSY.
TROUBLESHOOTING
To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should
be performed by qualied service personnel. The unit should be unplugged when servicing, except when electri-
cal tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
Problem Possible Cause Corrective Action
No heat and Conveyor Belt
Chains do not move.
WARNING
Toaster is installed incorrectly. Perform the installation and operating procedures found in the
Installation and Operation sections of this manual.
No heat but Conveyor Belt Chains
move.
Platen is hot but Conveyor Belt
Chains do not rotate.
Conveyor Belts Chains hesitate to
rotate and/or skip on sprockets.
Inoperable Power Cord or Power Switch. Check receptacle for correct voltage (see the Specications sec-
Hi-Limit Control is tripped. Reset the Hi-Limit Control (see Figure 6 in the Operations section
Wiring problem. Contact your maintenance person or Authorized Service Agency
Wiring problem. Contact your maintenance person or Authorized Service Agency
Inoperative Platen.
Inoperable Thermostat
Heat Shield not installed. Install Heat Shield (Figure 2).
Conveyor Safety Interlock Switch not activated by
the Heat Shield.
Spring Tensioner Assembly or Roller Tensioner is
damaged or missing.
Conveyor Belt Chain links too loose. Adjust Conveyor Belt Chain length as described in the Mainte-
Inoperable Drive Motor. Contact your maintenance person or Authorized Service Agency.
Loose Drive Motor Sprocket Setscrew.
Drive Motor Chain has fallen o sprocket(s).
Inoperable Safety Interlock Switch.
Conveyor Belt Chains installed
incorrectly.
Conveyor Belt Chains too loose. Adjust Conveyor Belt Chain length as described in the Mainte-
Spring Tensioner Assembly or Roller Tensioner is
damaged or missing.
tion of this manual).
If necessary, contact your maintenance person or Authorized
Service Agency for service.
of this manual).
for service.
for service.
Re-install the Heat Shield correctly so that the Heat Shield applies
appropriate pressure on the Conveyor Safety Interlock Switch.
Replace Spring Tensioner or Roller Tensioners if damaged or
missing.
nance section of this manual.
Install Conveyor Belt Chains to match Figure 11. Be sure that the
ends of the hooks are facing down.
nance section of this manual.
Replace Spring Tensioner Assembly or Roller Tensioners if damaged or missing.
10
P/N 1010807 Rev. M 04/16
Problem Possible Cause Corrective Action
Product is over toasted, Platen
heat is too high, or drop time is
too slow.
Product is under toasted, Platen
heat is too low, or drop time is
too fast.
Product is getting stuck or
Conveyor Belt Chains stop when
product is toasting.
Temperature set too high. Set temperature control to a lower setting.
Bun Thickness Compression Knobs set
improperly.
Buns sticking on Release Sheet. Clean or replace Release Sheet according to the procedure in the Mainte-
Conveyor Cover Assembly not installed
properly.
Loose sprocket setscrews. Check drive chain for kinks, broken or bent links, or other damage. Check
Conveyor Belt Chain too loose. Adjust Conveyor Belt Chain length as described in the Maintenance sec-
Spring Tensioner Assembly or Roller Tensioner is damaged or missing.
Bun Thickness Compression Knobs set
improperly.
Wiring problem. Contact your maintenance person or Authorized Service Agency for
Inoperable Thermostat.
Conveyor Drive Motor inoperable or incorrect conveyor motor installed in toaster.
Bun Thickness Compression Knobs Set
improperly.
Release Sheet not cleaned properly or is
missing.
Conveyor Drive motor inoperative or incorrect conveyor motor installed in toaster.
Conveyor Drive Chain loose, worn, or broken. Loose motor drive sprocket.
Conveyor Belt Chain too loose. Adjust Conveyor Belt Chain length as described in the Maintenance sec-
Spring Tensioner Assembly or Roller Tensioner is damaged or missing.
Measure bun thickness and set Bun Thickness Compression Knobs correctly (Figure 7).
nance section of this manual.
Re-install Conveyor Cover Assembly.
motor sprocket and drive sprockets; tighten setscrew on at of shaft if
required. Check for damaged/worn sprocket and replace as required.
tion of this manual.
Replace Spring Tensioner Assembly or Roller Tensioner if damaged or
missing.
Measure bun thickness and set Bun Thickness Compression Knobs correctly (Figure 7).
service.
Measure bun thickness and set Bun Thickness Compression Knobs correctly.
Clean or replace Release Sheet as described in the Maintenance section
of this manual..
Contact your maintenance person or Authorized Service Agency for
service.
Check drive chain for kinks, broken or bent links, or other damage. Check
motor sprocket and drive sprockets, tighten setscrew on at of shaft if
required. Check for damaged/worn sprockets and replace as required.
tion of this manual.
Replace Spring Tensioner Assembly or Roller Tensioner if damaged or
missing.
P/N 1010807 Rev. M 04/16
11
WIRING DIAGRAM
POWER
CORD
GRN
BLK/BRN
WHT/BLU
GRN-YEL
TERMINAL
BLOCK
NOTE: ALL WIRES TO BE 14 GA. AWM-105°C
UNLESS OTHERWISE SPECIFIED.
* 16 GA. TFE-200°C
= 18 GA. AWM-105°C
# 16 GA. AWM-105°C
% 14 GA. TFE-200°C
21
54
GND
WHT
= WHT
HI-LIMIT
THERMOSTAT
INDICATOR
*WHT
%WHT
M
MOTOR 50 Hz
GRN
BLK
WHT
POWER
SWITCH
LIGHT
=BLK
BLK
THERMOSTAT
% BLK
% BLK
% BLK
INTERLOCK
SWITCH
PLATEN HEATER
60 Hz
50 Hz
12
P/N 1010807 Rev. M 04/16
REPLACEMENT PARTS
Parts Identication
INTERLOCK
SWITCH
DRIVE
CHAIN
IDLER
SPROCKET
FRONT DRIVE SPROCKET
TEMPERATURE
CONTROL
THERMOSTAT
POWER SWITCH
DRIVE MOTOR ASSY.
REAR DRIVE SPROCKET
FAN BLADE
HILIMIT
CONTROL
P/N 1010807 Rev. M 04/16
13
CAUTION
3
3
8
35
10
44
64
52
38
76
34
48
33
66
83
39
45
81
86
82
77
33
91
92 (optional use only with #93
93
93
Hinged Conveyor Cover
with Optional Roller
Tensioner Assembly.
95
94
14
P/N 1010807 Rev. M 04/16
21
70
87
17
19
70
20
61
57
50
72
12
12
62
17
70
54
72
18
19
17
23
17
70
16
80
75
70
25
74
42
36
67
67
70
42
67
67
53
23
67
46
22
58
84
43
11
24
32
39
28
36
83
57
P/N 1010807 Rev. M 04/16
15
9
41
6
7
40
76
85
4
2
51
7
67
5
37
16
70
78
79
88
31
1
6
7
1
41
4
30
34
27
26
67
67
65
89
90
85
76
83
2
9
16
P/N 1010807 Rev. M 04/16
Item Part No. Description Qty.
1 0011266 Conveyor Belt (Incl. Items 2
Below)
0800204 1/2” Pitch Link, Small 2
0800121 3/4” Pitch Link, Large 38
2 2150117 Idler Shaft 2
3 0011609 Conveyor Cover Assy. 2
(Incl. #95)
4 0010475 Tensioner Assy. 4
(Incl. #40, 76, 85)
5 0800332 Rod, Conveyor Cover 4
6 7000207 Sprocket (Incl. #65) 8
7 7000199* Spacer Kit 2
8 0011444 Control Cover 1
9 2150118 Drive Shaft 2
10 0700452 Power Cord/Plug, 1
NEMA 6-20P
0700463 Power Cord/Plug, 1
NEMA 5-15P
0700437 Power Cord/Plug, 1
IEC-309
0700453 Power Cord/Plug, CEE 7/7 1
11 4030355 Thermostat, 600°F 1
12 7000296 Ball Bearing (Pack of 2) 1
16 7000167 Bearing & Retainer Kit 6
16A 7000224 Bearing & Retainer Kit 1
(Incl. Six of #16)
17 2150181 Drive Sprocket 2
2150109 Drive Sprocket (Mfg. No. 2
9210705 only)
18 2150187 Drive Chain 1
2150215 Drive Chain 1
(for Mfg. #9210714 & 720)
19 0011299 Idler Sprocket & Bearing 1
20 0011300 Bracket, Idler Sprocket 1
(Incl. #50, 57, 61, 19, & 87)
21 0503589 Bracket, Motor Mounting 1
22 7000240 Drive Motor Kit 230V 1
(Incl. #58)
7000282 Drive Motor Kit 120V 1
(Incl. #58)
7000271 Drive Motor Kit 230V 1
(for Mfg. #9210714 & 720)
0012112 Gearmotor Assy 230V 3 RPM 1
(for Mfg. #9210705)
0011390 Drive Motor Assy - 1
230V/9RMP
23 2150199 Sprocket, Motor (Mfg. 2
#9210700, 702,
706, & 708)
2150211 Sprocket, Motor (Mfg. 2
#9210704, 710
& 9210712)
2150112 Sprocket, Motor 2
(for Mfg #9210714 & 720)
2150173 Sprocket, Motor 2
(Mfg. No. 9210716 & 722)
2150193 Sprocket, 25B24 1/2” Bore 1
(Front) (Mfg. No. 9210711)
Item Part No. Description Qty.
24 4010245 Rocker Switch, On/O 1
25 4060355 Terminal Block 1
26 0503495 Retainer, Tension Bracket, RH 2
27 0503507 Retainer, Tension Bracket, LH 2
28 4060229 Indicator Light, Amber (250V) 1
4060323 Indicator Light, Amber (125V) 1
29 0011374 Spring Tensioner Assy. 2
30 0503496 Tensioner Bracket, Right 2
31 0503497 Tensioner Bracket, Left 2
32 1000899 Label, Control 1
33 10P1047* Label, Dial (Pack of 10) 1
All units except Mfg. No.
9210711 & 9210713
10P1069* Label, Dial (Pack of 10) 1
Mfg. No. 9210711
& 9210713 only.
34 2100253 Knob, Cam 2
35 0011445 Cover, End Housing 1
36 2100133 Knob, Thermostat Control 1
37 0021170 Weldment, End Housing 1
38 7000249 Release Sheet (Pack of 3) -
7000250 Release Sheet (Pack of 10) -
39 0021194 Weldment, Control Housing 1
40 7000121 Slide Rail Kit (Incl. Two 2
Slide Rails for Tensioners)
41 0021207 Conveyor Cam 2
42 7000176 Thermocouple Retainer Kit 2
43 4030332 High Limit Control 1
44 0400251 Strain Relief 1
0400315 Strain Relief 1
(Mfg # 9210704 only)
45 0400138 Locknut, 1/2” 1
46 0503590 Bracket, Motor 1
48 0503385 Bun Chute 1
50 331P101* Nut, Hex, 5/16 x 18” 1
51 7000200 Platen, 208V 1
7000229 Platen, 120V 1
7000289 Platen, 230V (Mfg. #9210712) 1
52 2100266 Tape 2
53 4010107 Interlock Switch 1
57 0503608 Cover Plate 2
58 4000170 Fan Blade, Motor 1
59 2100256 Tape, Hi-Temp 8
61 212P118* Flat Washer, 5/16” 1
62 0500464 Retainer, Bearing 1
64 0011528 Heat Shield Assy. 1
7000707 Heat Shield with Dampers 1
(9210713 Only)
65 325P163 Setscrew, 1/4-28 x 5/16” 8
66 100P864* Label, Caution Hot 1
67 308P154* Screw, #10-32 x 3/8” 2
68 306P104* Screw, #6-32 x 1/4” 8
69 406P107* Cable Tie 1
70 308P143* Nut, #8-32, “KEPS” 6
71 310P103* Screw, #10-32 x 1/4” 4
72 310P140* Washer, #10 6
Item Part No. Description Qty.
73 308P101* Nut, #8-32 3
74 306P101* Nut, Hex, #6-32 2
75 306P123* Screw, #6-32 x 7/8” 2
76 308P145* Nut, Hex Acorn, #8-32 14
77 100P900* Label, Service 1
78 325P104* Washer, 1/4” 4
79 325P109* Screw, 1/4-20 x 1/2” 4
80 308P124* Screw, 1-Way, #8-32 x 1/2” 1
81 210P230 Bumper, Recess Leg, 1” 4
82 310P136* Screw, #10-32 x 1-1/4” 4
83 308P133* Screw, #8-32 x 1/4” 12
84 308P183* Screw, Hex Head, #8-32 x 3/8” 4
85 308P181* Screw, Flat Hd., #8-32 x 3/8” 4
86 218P145* Cover, Leg, Bumper 4
87 331P103* Shoulder Bolt, 5/16”-18 1
88 306P105* Screw, #6-32 x 1/2” 1
89 0503455 Tension Spring, Inner 4
90 2100259 Slide Bar 4
91 0011549 Bun Feeder 1
92 7000192 Belt Wrap (optional for 1
Mfg. No. 9210716
722 & 727)
93 0011491 Conveyor Cover Assy. 1
(Mfg. No. 9210706, 708,
710, 716, 722, & 727)
(Incl. #94)
94 7000186 Roller Tensioner Kit 1
(Pack of 3)
95 0011374 Spring Tensioner (Incl. #52) 2
* Only available in packages of 10.
P/N 1010807 Rev. M 04/16
17
THICKNESS
THICKNESS
1 =
1/2"
(12.7mm)
5/8"
2 =
(15.9mm)
11/16"
3 =
(17.5mm)
3/4"
4 =
(19.1mm)
13/16"
5 =
(20.6mm)
7/8"
6 =
(22.2mm)
Mechanical Butter Wheel Kit (P/N 7000298) Requires Professional Installation.
i
a
c
f
b
Item Part No. Description Qty.
1 7000298 Butter Wheel Kit (
Includes Items Below)
a 0011552 End Housing Cover Assy. 1
b 0011573 Idler Shaft Assembly 1
c 0021320 Roller Weldment 1
d 0500464 Retainer, Bearing 1
e 0503987 Pan, Butter 1
fa 1001047 Label, Dial Compression 1
g 1010773 Instruction Sheet 1
(not shown)
h 2120107 Spacer, Aluminum 1
i 3080162 #8-32 x 1-1/4 Screw (not 1
shown)
e
h
d
Mechanical Butter Wheel Kit
(model 7000238)
A
B
Item Part No. Description Qty.
1 7000238 Butter Wheel Kit
(Includes Items Below)
a 0020205 Butter Roller Weldment 1
b 0021232 Butter Tray Weldment 1
18
P/N 1010807 Rev. M 04/16
NOTES
P/N 1010807 Rev. M 04/16
19
LIMITED WARRANTY
Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been constructed of the finest
materials available and manufactured to high quality standards. These units are warranted to be free from electrical and
mechanical defects for a period of one (1) year from date of purchase under normal use and service, and when installed in
accordance with manufacturer’s recommendations. To insure continued operation of the units, follow the maintenance procedures outlined in the Owner’s Manual. During the first 12 months, electro-mechanical parts, non-overtime labor, and travel
expenses up to 2 hours (100 miles/160 km), round trip from the nearest Authorized Service Center are covered.
1. This warranty does not cover cost of installation, defects caused by improper storage or handling prior to placing of the
Equipment. This warranty does not cover overtime charges or work done by unauthorized service agencies or personnel.
This warranty does not cover normal maintenance, calibration, or regular adjustments as specified in operating and maintenance instructions of this manual, and/or labor involved in moving adjacent objects to gain access to the equipment. This
warranty does not cover consumable/wear items. This warranty does not cover damage to the Load Cell or Load Cell Assembly due to abuse, misuse, dropping of unit/shock loads or exceeding maximum weight capacity (4 lbs). This warranty
does not cover water contamination problems such as foreign material in water lines or inside solenoid valves. It does not
cover water pressure problems or failures resulting from improper/incorrect voltage supply. This warranty does not cover
Travel Time & Mileage in excess of 2 hours (100 miles/160 km) round trip from the nearest authorized service agency.
2. Roundup reserves the right to make changes in design or add any improvements on any product. The right is always
reserved to modify equipment because of factors beyond our control and government regulations. Changes to update
equipment do not constitute a warranty charge.
3. If shipment is damaged in transit, the purchaser should make a claim directly upon the carrier. Careful inspection should be made
of the shipment as soon as it arrives and visible damage should be noted upon the carrier’s receipt. Damage should be reported
to the carrier. This damage is not covered under this warranty.
4. Warranty charges do not include freight or foreign, excise, municipal or other sales or use taxes. All such freight and taxes
are the responsibility of the purchaser.
5. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, IN-
CLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH
OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN
NO EVENT SHALL ROUNDUP BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE
BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
20
P/N 1010807 Rev. M 04/16
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