Antunes UFL-410 Service Manual

Water Filtration System

Model UFL-410 Series

owner’s manual

Manufacturing Numbers:

9700459

www.antunes.com

P/N 1011180 Rev. C 11/16

CONTENTS

General 2
Warranty Information 2
Service/Technical
Assistance 2
Important Safety
Information 3
Specications 4

Electrical Cord & Plug
Congurations 4
Electrical Ratings 4
Replacement Cartridges 4

Performance Data Sheet 6

Filter Cartridge Capacities 6

Overview 7

Manual Flushing 7

Installation 8

Unpacking 8
Equipment Setup 8
Mounting the System 8
Inlet Water Plumbing 8
Permeate Line Plumbing 9
Drain Valve Connection 9
Starting the Controller 9
Rinsing the Ultra Filter Cartridge 9
Sanitizing the System and Lines 10

Maintenance 11

Replacing the Ultra Filter Cartridge 11
System Sanitization 11
Changing the Interval Setting 12
Resetting the Timer Program 12

Troubleshooting 13
Notes 15
Limited Warranty 16

IMPORTANT

A.J. Antunes & Co. reserves the right

to change specications and product

design without notice. Such revisions do

not entitle the buyer to corresponding

changes, improvements, additions or

replacements for previously purchased

equipment.

GENERAL

This manual provides important safety,
installation, and operating procedures.
All information contained in this manual
should be read prior to installing and oper­ating the system.

This system is manufactured from the nest
materials available and is assembled to strict
quality standards. This system has been
tested at the factory to ensure dependable
trouble-free operation.

WARRANTY
INFORMATION

Please read the full text of the Limited
Warranty in this manual.

If the system arrives damaged, contact the
carrier immediately and le a damage claim
with them. Save all packing materials when
ling a claim. Freight damage claims are the
responsibility of the purchaser and are not
covered under warranty.

The warranty does NOT extend to:

y Damages caused in shipment or

damage as result of improper use.
y Installation of electrical service.
y Normal maintenance as outlined in

this manual.
y Malfunction resulting from improper

maintenance.
y Damage from moisture leaking into

electrical components.
y Damage from tampering with,

removal of, or changing any preset

control or safety device.

IMPORTANT

Keep these instructions for future reference.

If the unit changes ownership, be sure this

manual accompanies the equipment.

SERVICE/TECHNICAL
ASSISTANCE

If you experience any problems with the
installation or operation of your system,
contact A.J. Antunes & Co. at 1-630-784­1000, or toll free in the United States at
1-800-253-2991.

Fill in the information in the next col­umn and have it handy when calling for
assistance. The serial number is on the
specication plate located on the system.

Purchased From

Date of Purchase

Model Number

Serial Number

Mfg. Number

Suggested replacement period for the Ultra
Filter Cartridge is approximately 3 years.

For sales in the state of Iowa:

Seller:

Date:

Buyer:

Date:

CAUTION

All electrical connections must be in

accordance with local electrical codes and

any other applicable codes.

A ground fault circuit interupter (GFCI) must

be installed on the circuit to this system.

When installed on metallic plumb-

ing, a properly sized electrical bonding

jumper must be installed across the inlet

and outlet pipes serving this unit.

IMPORTANT

This equipment is to be installed to
comply with the basic plumbing code
of the Building Ocials and Code Ad-

ministrators, Inc. (BOCA) and the Food
Service Sanitation Manual of the Food

and Drug Administration (FDA).

IMPORTANT

Water Flow Regulator Assemblies are NOT

interchangeable. Operating the system with

the wrong Water Flow Regulator or without

a regulator can damage the system, cause

personal injury, and voids the warranty!

P/N 1011180 Rev. C 11/162

IMPORTANT SAFETY
INFORMATION

In addition to the warnings and cautions in
this manual, use the following guidelines to
safely operate the system:

y Read all instructions before using

equipment.

y Install or locate the equipment only

for its intended use as described in
this manual.

y Do NOT use corrosive chemicals in

this equipment.

y Do NOT operate this equipment if it

has a damaged cord or plug; if it is
not working properly, or if it has been
damaged or dropped.

y This equipment should be serviced

by qualied personnel only. Contact
A.J. Antunes & Co. for repair.

y Do NOT immerse cord or plug in

water.
y Keep cord away from heated surfaces.
y This equipment should be supplied

with only cold water.
y For installations in Massachusetts, the

Commonwealth of Massachusetts

Plumbing Code 248 CMR shall be

adhered to. The use of saddle valves

are not permitted. Please consult your

local plumber.

The following warnings and cautions appear
throughout this manual and should be care­fully observed.

y Unplug the power cord before

performing any service or

maintenance on the unit.
y All electrical connections must be in

accordance with local electrical codes

and any other applicable codes.
y Warning electrical shock hazard.

Failure to follow these instructions

could result in serious injury or death.
y Do NOT modify the power supply

cord plug. If it does not t the outlet,

have a proper outlet installed by a

qualied electrician.
y Do NOT use an extension cord with

this unit.
y If the supply cord is damaged, it must

be replaced by the manufacturer, its

service agent, or a similarly qualied

person.
y This equipment is to be installed to

comply with the local plumbing code

and any other applicable code.

y Water pressure must not exceed

100 psig (690 kPa). To reduce water
pressure, install a water pressure
regulator and set to suit the
application.

y The trans membrane pressure (inlet

pressure minus the permeate water
pressure) must not exceed 45 psi (310
kPa).

y A ground fault circuit interrupter

(GFCI) must be installed on the circuit
to this system.

y When installed on metallic plumbing,

a properly sized electrical bonding
jumper must be installed across the
inlet and outlet pipes serving this
unit.

Protect from becoming dry

If the membrane dries out, irreversible dam­age to the Ultra Filter membrane may result.
Protect the lter from becoming dry by
keeping it wet and sealed at all times.

Protect from freezing

If the Ultra Filter membrane freezes during
operation or storage, irreversible damage
to the membrane and brittle cracking of the
cartridge or housing may result.

Protect from direct sunlight or other UV
sources

Avoid long-term exposure to direct sunlight
or other UV sources. The Ultra Filter should
be stored in a dark location.

Protect from high temperatures or
abrupt variation in temperature

The maximum operating temperature is
104°F (40°C). Avoid abrupt variations in tem­perature. Any temperature variation should
be made slowly.

Protect from rough handling or dropping

Mechanical damage, external breakage,
and/or internal breakage of the lter can
result if the system is dropped or bumped.
Handle with care at all times during trans­portation and installation.

Protect from organic solvents and con­centrated acids

Prevent any and all contact of the mem­brane with strong solvents, solvents
containing chlorine, or concentrated acids.
Do NOT use strong solvents or concen­trated acids on any plastic parts of the
lter system. Examples of some solvents to
avoid: acetone, methyl acetate (nail polish
remover); hexane (spot removers); turpen­tine, toluene (paint thinners); dry cleaning
solutions, insecticides.

Protect from abrasive material

The membranes must be protected from
abrasive materials like shavings left in a
pipe. Abrasive materials in contact with the
membrane can cause irreversible damage
to the membrane. All pipes must be ushed
clean before installing the lter. All plastic
parts of the lter system must be protected
from sharp objects like knives, sand paper,
or other tools. Cutting or nicking a plastic
part can weaken it and cause a leak. Do NOT
use abrasive cleansers on any plastic parts.

Protect from water hammer

The system must be protected from shock,
pressure surges, or pulsation that may occur
inside water pipes. Water hammer occurs in
pipes when a valve or faucet shuts quickly.
Install a water hammer arrestor (pressure
vessel containing compressed air separated
from the water by a diaphragm) to reduce
pressure shock.

P/N 1011180 Rev. C 11/16 3

SPECIFICATIONS

MAY VA RY

A

C

B

Model &
Mfg. No.

UFL-410
9700459

Kit Model

Number

0012146

Width

(A)

11.5”

(29 cm)

Description Conguration

DC Power Supply

100 - 240 VAC

Includes the

4 plug adaptors below

US

NEMA 1-15 (2 pin)

or NEMA 5-15

(3 Pin)

Euro

CEE 7/16

Depth

(B)

6”

(15 cm)

NOTE: PLUG STYLE

Height

(C)

20”

(51 cm)

Operating

Weight

20 lbs.

(9.1 kg)

Electrical RatingsElectrical Cord & Plug Congurations

Model &

Mfg. No.

UFL-410

9700459

Volts Watts Amps Hertz

100–240 10 .04 50/60

Replacement Cartridges

Replacement Part Number

UFL-410 L-410 Ultra Filter 7000839

AS/NZS

3112

AUS

(2 Pin)

UK

BS 1363

P/N 1011180 Rev. C 11/164

PERMEATE

OUTLET

DRAIN
VALVE

FLUSH BUTTON

FILTER

HOUSING

MOUNTING BRACKET

FLOW CONTROLLER

INLET

Figure 1. Components

P/N 1011180 Rev. C 11/16 5