Anthony Infinity 090 Installation Manual

Installation and Service

Innity 090 Door

(210Z Elegant Door)

99-

22358-S001

October 2015

The Value of Style

Anthony Locations

North America Locations

Innity 090 (210Z Elegant Door)

Installation and Service

99-22358-S001 Rev. A

Sylmar, CA

Corporate Ofces

12391 Montero Avenue
Sylmar, CA 91342
Phone : [phone]
Toll Free From :

United States : [phone]
Canada : [phone]

Fax : [phone]

Madison, GA

1101 Sovis Rd
Madison, GA 30650
Phone: [phone]

Fax: [phone]

Maitland, FL
Anthony Perception Group

555 Winderley Place, Suite 300
Maitland, FL 32751
Phone: [phone]

Fax: [phone]

Conyers, GA

709 Sigman Road NE
Conyers, GA 30013
Phone: [phone]

Fax: [phone]

International Location

Shanghai, China

No.280, Lane
928, Zhennan Road, Shanghai
China 200331
Phone: [phone]
Fax: [phone]

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Safety and Warnings

FOR YOUR SAFETY

Read and observe all CAUTIONS and WARNINGS shown throughout these instructions.
While performing installations described; gloves, safety glasses or goggles should be worn.

Prepare Electrical Wiring

Risk of re or electric shock. Install this kit only in luminaires that have the
construction features shown in the photographs and/or drawings. Luminaires, wiring,
or other electrical parts may be damaged when drilling for installation hardware. Check
for enclosed wiring and components.

Only those open holes indicated in the photographs and/or drawings may be made or
altered as a result of kit installation. Do not leave any other open holes in an enclosure
of wiring or electrical components.

To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or
other sharp objects.

Remove and dispose of existing ballasts per any local or Federal guidelines.

BEFORE YOU BEGIN
INSTALLATION OF THIS ASSEMBLY REQUIRES A PERSON FAMILIAR WITH

THE CONSTRUCTION AND OPERATION OF ELECTRICAL SYSTEMS AND THE
HAZARDS INVOLVED. Read instructions completely and carefully.

WARNING:
TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK OR INJURY, OBSERVE THE
FOLLOWING:

1. Use this unit in the manner intended by the manufacturer.

2. Turn power off before removing existing lighting system and follow appropriate
lock out/tag out safety procedures

For use inside a commercial refrigeration case with packaged foods only.

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Innity 090 (210Z Elegant Door)

Installation and Service

99-22358-S001 Rev. A

Innity 090 (210Z Elegant Door) Installation and Service

Preliminary Considerations for Door Servicing ..........................5

Tools Required .........................................................................................5

Tips ............................................................................................................ 5

Old Door Assembly Removal .........................................................5

Torquemaster and Sag Adjustment ........................................................ 7

New Door Assembly Installation ....................................................8

Door Part Removal & Replacement .............................................11

Removing and Replacing the Door Gasket .............................................................. 11

Removing and Replacing the Door Rail Plastic Cover ...........................................12

Cylinder Lock Repair and Replacement...................................................................14

Removing and Replacing the Torque Rod ...............................................................16

Removing and Replacing the Torquemaster ...........................................................17

Removing and Replacing the Hold-Open Assembly ...............................................18

Hold-Open Removal ..............................................................................................18

Hold-Open Replacement .......................................................................................19

Hold-Open Assembly Geometry ..........................................................................20

Door Heater Wire Replacement .................................................................................20

Splicing wire ends with solder and shrink tubing ..............................................23

Removing and Replacing the Hinge Pin ..................................................................24

Revision History ............................................................................27

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Innity 090 (210Z Elegant Door)

Installation and Service

99-22358-S001 Rev. A

Innity 090 (210Z Elegant) Door Installation and Service

Preliminary Considerations for Door Servicing

Tools Required

#2 Phillips-head screwdriver Flat-head screwdriver
Needle-nose pliers Rubber or plastic mallet
7/16” & 1/2” hand wrench 5/32” hex key
Wire stripper and cutter Soldering iron
Heat gun Razor knife

Tips

Replacement of wire harness is recommended whenever required. Splice
wires only if necessary, using proper materials such as electrical tape, wire

nuts, ux core solder and heat shrink.

Apply liquid soap to rail plastic covers and gaskets upon installation, to
facilitate insertion into mounting grooves.

Keep doors clean for product efciency. This can also help reduce energy

consumption and potential health hazards.
Whenever binding gasket or plastic parts, utilize food grade silicone.

Always use the correct tool for the job to be performed. This ensures proper

installation and minimizes safety risks. Do not use battery-powered screwguns
on door hardware or fasteners.

If there is any doubt about the work to be performed, consult with a certied

technician or Anthony representative.
Preventative maintenance is recommended to ensure product longevity.

Old Door Assembly Removal

1. Release tension on the TorqueMaster with a at-head screwdriver. Turn the

TorqueMaster front facing screw clockwise, until the door does not automatically

close from an open position.

Release Torquemaster Tension

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Innity 090 (210Z Elegant Door)

Installation and Service

99-22358-S001 Rev. A

2. Open the door to access the hold open device, then loosen and remove the hold­open detent bolt using a 7/16” hand wrench.

Remove Hold Open Bolt

3. Retract the door to a near-closed position.

4. Remove the hinge pin plug from the frame by inserting the top-half of needle­nose pliers into the spring clip grip hole and the bottom half beneath the hinge
pin shroud.

Disengage Hinge Pin

5. Compress the pliers to clamp down on the hinge pin spring clip, then
simultaneously pull the hinge pin away from the frame and pull the door top out.

Disengage Door

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Innity 090 (210Z Elegant Door)

6. Lift the door out of the TorqueMaster.

Withdraw from Frame

7. Secure or lean the door on its side against a stable surface.

Installation and Service

99-22358-S001 Rev. A

Torquemaster and Sag Adjustment

The TorqueMaster regulates the door alignment and the door closing tension.

Remove Torque Rod

1. Use a athead screwdriver to adjust the torque rod tension, by turning the outside

screw on the TorqueMaster.

• Turn counter-clockwise to increase tension.

• Turn clockwise to decrease the tension.

2. Adjust the door sag to square the door in the frame by turning the screw that is

marked SAG ADJ. (sag adjustment), on the end of the TorqueMaster, until the

door is aligned square in opening.

• Turn counter-clockwise to raise handle side of door.

• Turn clockwise to lower the handle side of door.

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Innity 090 (210Z Elegant Door)

Installation and Service

99-22358-S001 Rev. A

New Door Assembly Installation

1. Hold the door on each side, with the handle facing forward. Lift the door and

align the torque rod to insert into the TorqueMaster™ socket at the base of the

frame.

Insert Torque Rod into Torquemaster

2. Engage the door with the hinge pin inserted into the Gib (hinge pin plug)
receptacle at the top of the frame. Push the door into the frame until the hinge
pin snaps into place.

Connect Hinge Pin

3. Insert the hold-open bolt through the elongated hold-open slot.

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Innity 090 (210Z Elegant Door)

Installation and Service

99-22358-S001 Rev. A

4. Insert the washer and the hold-open bolt into the frame mounting hole and
tighten the bolt, use a 7/16” open-ended hand wrench.

Connect Hold Open

5. Set the door tension swing and correct the door alignment by adjusting

the TorqueMaster. (See “TorqueMaster and SAG Adjustment”. Refer to
TorqueMaster Assembly gure.

NOTE: Exercise caution when handling the door.

NOTE: DO NOT use power tools when adjusting the TorqueMaster.

NOTE: DO NOT over tighten the hold-open bolt. Verify that the hold-open does

not bind while sliding along the hold-open bolt. Adjust as necessary.

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