Anthony 601B Service Manual
Anthony International
Maintenance and Service Manual
Anthony Model 601B
Outside Mount Door
99-16105-S002
601B, 6001 Outside Mount - Installation Manual
TITLE:
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 2 of 43
Table of Contents
1. Parts Placement...............................................................................................................4
2. Door and Hardware Removal ..........................................................................................8
2.1. Door Removal Procedures ....................................................................................8
2.1.1. Removing the 6000 door assembly top hinge ..........................................8
2.1.2. Removing the 6000 door assembly bottom hinge ..................................10
3. Door and Hardware Installation .....................................................................................11
3.1. Preli
minary Considerations .................................................................................11
3.1.1. Installation and Replacement Procedures .............................................12
3.1.1.1. Removing the Torque Rod.....................................................12
3.1.1.2. Installing the Door Hinge Brackets.........................................13
3.1.1.3. Torquemaster Installation ......................................................14
3.2. Installing the 6000 Door Assembly (1983 to 1995)..............................................14
3.3. Installing the 6001 and the 601B Door Assembly (1995 to Present) ...................17
3.4. Installing the Door Hold-Open Device .................................................................19
3.5. Ordering Replacement Doors..............................................................................20
4. Repair and Replacement Procedures ............................................................................21
4.1. Removing the Door Gasket, Plastic and Handle .................................................21
4.2. Replacing the Door Handle .................................................................................22
4.3. Replacing the Door Plastic Cover .......................................................................23
4.4. Replacing the Door Gasket .................................................................................24
4.5. Cylinder Lock Repair and Replacement ..............................................................24
4.6. Door Bumper Removal and Replacement...........................................................26
4.7. Door Heater W ire Replacement ..........................................................................27
5. Door Glass Installation ...................................................................................................30
5.1. Glass Pack Replacement Procedures.................................................................30
6. Handle Assembly Removal ............................................................................................36
6.1. Preliminary Considerations .................................................................................36
6.2. Handle Assembly Removal Procedure................................................................36
7. Electrical Information .....................................................................................................39
7.1. Model 601B ADM Door Amperages at 120 Volts ................................................39
601B, 6001 Outside Mount - Installation Manual
TITLE
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 3 of 43
8. Dew Point Chart.............................................................................................................40
8.1. Normal Temperature Applications .......................................................................40
8.2. Low Temperature Applications ............................................................................40
601B, 6001 Outside Mount - Installation Manual
TITLE:
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 4 of 43
Preliminary Considerations for Door and Frame Servicing Procedures
SAFETY
Proper safety equipment includes:
•
safety glasses
•
work gloves
•
work shoes.
Confirm that power has been removed from the door. Use extra caution when working with or
around the door glass package. Remove electrical power to the door assemblies prior to
starting work.
TOOLS
Do not use power tools for the following procedures. The tools required for this procedure
include:
•
#2 Phillips-head screwdriver
•
Flat-head screwdriver
TIPS
•
Needle-nose pliers
•
Rubber or plastic mallet
•
7/16” and 1/2” Hand Wrench
•
5/32” Hex Key
•
Wire stripper and cutter
•
Soldering iron
•
Heat Gun
•
Razor Knife
•
Complete replace of wire assemblies is recommended whenever required. Splice
wires only if necessary, using proper materials such as, electrical tape, wire nuts,
flux core solder and heat shrink.
•
Apply liquid soap to rail plastic covers and gaskets upon installation to facilitate
insertion into mounting grooves.
•
Keep doors clean for product efficiency. This can also help reduce energy
consumption and potential health hazards.
•
Whenever binding gasket or plastic parts, use food grade silicone.
•
Whenever replacing fluorescent lamps, always replace lamp covers as well.
•
Always use the correct tool for the job to be performed. This ensures proper
installation and minimizes safety risks.
•
If there is any doubt about the work to be performed, consult with a certified
technician or Anthony representative.
•
Preventative maintenance is recommended to ensure product longevity.
601B, 6001 Outside Mount - Installation Manual
TITLE
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 5 of 43
1. PARTS PLACEMENT
Diagram A: Model 601B Door Assembly
1 Torque Rod Assembly 8 S.J. Cord
2 Gasket with Magnet 9 Access Hole Cover
3 Corner Pieces
4 Door Rail (Hinge side)
5 Door Rail (Handle side)
6 Top & Bottom Rail
7 Hold Open Backing Plate
10 Top & Bottom Rail Cover
11 Side Rail Covers
12 Wedge Spacer
13 Vinyl Glazing
14 Glass Pack Assembly
15 10-28 x 5/8” Screws
16 3/16” x 3/8” x 3/8” Rivets 23 Foam Mounting Tape
17 8-32 x 5/8” Screws
18 #42 Steel Rivets
19 Slimline Handle
20
Hinge Pin
21 Hinge Pin Adapter
22 Sealant
24 3M Hot Melt Sealant
25 Door Handle Rail Insert
26 Hinge Pin Locking Clip Instructions
601B, 6001 Outside Mount - Installation Manual
TITLE:
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 6 of 43
1
Pin Retainer Cap
7
S.J. Cord
13
Hex Torque Rod
2
Bushing
8
Handle
14
Bottom Bracket
3
Drop-In Hinge Pin
9
Heater Wire
15
Torquemaster
6
Hinge Pin Lock Clip
12
Glazing Channel
18
Door Assembly
Diagram B: Model 6000 & 6001 AOM Door Parts Placement
(1983 to 1995)
4 Right Angle Bracket 10 Gasket 16 Hold-Open Stud
5 Hinge Pin Bushing 11 Plastic Cover 17 Hold-Open Arm
601B, 6001 Outside Mount - Installation Manual
TITLE
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 7 of 43
1
Threaded Hinge Pin
5
S.J. Cord
9
Plastic Cover
13
Torquemaster
2
Right Angle Bracket
6
Handle
10
Glazing Channel
14
Hold-Open Stud
3
Hinge Pin Bushing
7
Heater Wire
11
Hex Torque Rod
15
Hold-Open Arm
4
Hinge Pin Lock Clip
8
Gasket
12
Bottom Bracket
16
Door Assembly
Diagram C: Model 6000 & 6001 AOM Door Parts Placement
(1995 to 2005)
601B, 6001 Outside Mount - Installation Manual
TITLE:
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 8 of 43
1
Threaded Hinge Pin
5
S.J. Cord
9
Plastic Cover
13
Torquemaster
2
Right Angle Bracket
6
Handle
10
Glazing Channel
14
Hold-Open Stud
3
Hinge Pin Bushing
7
Heater Wire
11
Hex Torque Rod
15
Hold-Open Arm
Diagram D: Model 601B AOM Door Parts Placement
(April 2005 to Present)
4 Hinge Pin Lock Clip 8 Gasket 12 Bottom Bracket 16 Door Assembly
601B, 6001 Outside Mount - Installation Manual
TITLE
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 9 of 43
2. Door and Hardware Removal
2.1 Door Removal Procedures
2.1.1 Removing the 6000 door assembly top hinge.
1. Access the Torquemaster located at the bottom door hinge.
2. Using a slot or flat-head screwdriver, turn the front torque adjustment
screw clockwise for several turns until tension is removed from the torque
rod.
3. Using a phillips-heads screwdriver, loosen the fastener securing the power
cord plug to the power receptacle.
601B, 6001 Outside Mount - Installation Manual
TITLE:
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 10 of
4. Carefully remove plug by pulling the plug from the power receptacle in the
case frame.
5. Using needle nose pliers, remove the Hinge Pin Lock Clip by gripping the
clip flange and pulling out away from the hinge pin.
6. Remove the hinge pin retainer cap from the hinge pin and the top hinge
mounting bracket.
7. Acquiring assistance, brace the door before proceeding any further.
601B, 6001 Outside Mount - Installation Manual
TITLE
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 11 of 43
2.1.2 Removing the 6000 Door Assembly Bottom Hinge
NOTE: Bracing the door before removing the hinge pin is necessary to
avoid the door assembly from falling, which could cause severe
damage and injury.
1. Remove hold-open door stop from bottom door rail.
NOTE: Acquire additional assistance before proceeding any further with
the door removal.
WARNING: Use extreme caution when lifting and moving the door
assembly to prevent damaging the door. Using safety
gloves when handling the unhinged door is recommended.
601B, 6001 Outside Mount - Installation Manual
TITLE:
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 12 of
2. Lift and remove the hinge pin from the hinge pin socket in the top door rail.
3. Carefully tilt the top of the door away and down from the case frame, no
more than 15 degrees.
4. Carefully lift the door up and out of the Torquemaster socket completely.
5. Once the door has been removed, handle with care when carrying,
storing, returning or discarding.
3. Door and Hardware Installation
3.1 Preliminary Considerations.
SAFETY
Be sure to use the proper safety equipment before beginning work, including the
required safety glasses, gloves and work shoes. Confirm that power has been
removed from the door. ALW AYS exercise extra caution whenever working with
sharp-edged or powered tools. The glass pack is made with tempered glass. Use
caution when working around the glass pack.
601B, 6001 Outside Mount - Installation Manual
TITLE
99-16105-S002
Model 601B Outside Mount
Door
REV.
B
Page 13 of 43
INSTALLATION CONSIDERATIONS
•
Use Anthony approved hinge and bracket support systems for use with the
case body and door rails.
•
Door rails and plastic cover materials must be compatible with the Anthony
magnetic gasket seal.
•
For a proper seal of the magnetic gasket, correct magnetic case material is
required with net dimensions of the frame, or case opening at two (2)
inches, or 5.1 cm, smaller than the door dimensions.
•
Confirm that the case, frame and structure support are adequate prior to
door installation.
3.1.1 Installation and Replacement Procedures
3.1.1.1 Removing the Torque Rod.
1. Carefully place a flathead screwdriver between the door rail and
the washer beneath the torque rod.
2. Dislodge the torque rod from its mount by pushing on the torque
rod or tap it loose using a plastic or rubber mallet. DO NOT use
a steel-headed hammer.
NOTE: Use caution when striking any tool with another tool.
DO NOT use excess force when striking the
screwdriver and potentially damaging either tool.
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