Anthony 2100 Service Manual

Model 101 & 2100
(Including Pass-Thru Door Models 103, 105,
Service & Installation
November, 2012
99-13312-S001
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 2 of 95
Contents:
1. Models 101 & 2100 Door & Frame – Reversible Parts Placement (Start 10/89) ...................6
2. Models 101 & 2100 Reversible Door Parts Placement (1989 to 1991) .................................7
3. Models 101 & 2100 Standard (Before 7/94) Frame Net Opening Widths..............................8
3.1.1. 24” Door (Catalog Size) 23-3/16” Actual Door Width ............................................. 8
3.1.2. 26” Door (Catalog Size) 26-3/8” Actual Door Width ............................................... 8
3.1.3. 30” Door (Catalog Size) 29-7/8” Actual Door Width ............................................... 8
4. Models 101 & 2100 Standard Frame Net Opening Heights ..................................................9
5. Models 101 & 2100 Frame Installation ..................................................................................9
6. Frame Divider Board Installation (Prior to 1993) .................................................................10
7. Reversible/Cordless Door & Hold-Open Installation............................................................11
8. Reversing Frame Hardware ................................................................................................12
9. Door Reversing Instructions Models 101 & 2100 (1989-1991)............................................13
10. Door Reversing Instructions (1991 to Present) ...................................................................16
11. Models 103, 105, 107, 2125, 2127 & 2130 Pass-Thru Installation ......................................17
12. Frame Sill Plastic protector Installation Models 101 & 2100................................................19
13. Contact Plate and Contact Plate Retainer Replacement.....................................................20
14. Ordering Replacement Doors..............................................................................................21
15. Torquemaster Replacement ................................................................................................22
16. Door Gasket Replacement ..................................................................................................22
17. Door Plastic (Cover) Replacement ......................................................................................23
18. Door Cut-Away & Handle Replacement ..............................................................................23
19. Side Access Plate Replacement (1989 to 1991) .................................................................24
20. Side Access Plate Replacement (1991 to Present).............................................................24
21. Door Female Plug Replacement (1989 to 1991) .................................................................25
22. Frame Female Plug and/or Socket Replacement (1991 to Present) ...................................25
23. Door Heater Replacement (1989 to 1991) Model 101 Only ................................................26
24. Door Heater Replacement (1991 to Present) Model 101 Only ............................................26
25. Hinge Pin Replacement (1989 to 1991) ..............................................................................27
26. Hinge Pin Replacement (1991 to Present) ..........................................................................27
Model 101/2100 Doors Service & Installation
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27. Wiring Instructions, Heated & Non-Heated Glass (1991 to Present) ...................................27
28. Torque Rod Replacement (1987 to 1991) ...........................................................................28
29. Torque Rod Replacement (1991 to Present).......................................................................28
30. Front Bumper Bar Field Installation .....................................................................................28
31. Model 101 Door Cylinder Lock Replacement or Repair ......................................................29
32. P.O.M. Lock Installation ......................................................................................................30
33. P.O.M. Lock Installation ......................................................................................................31
34. Model 101 Glass Replacement (Reglazing) ........................................................................32
35. Ordering Replacement Frames ...........................................................................................35
36. Frame Heater Wire Replacement........................................................................................36
37. Models 101 & 2100 Frame Heater Schematic/Low Temp ...................................................37
38. Models 101 & 2100 Frame Heater Schematic/Normal Temp ..............................................37
39. Humastat Installation Procedure .........................................................................................38
40. Model 101 Humastat ...........................................................................................................40
41. Model 101 & 2100 Shelf Assembly Catalog Size/Shelf Size ...............................................40
42. Models 101 & 2100 Frame & Shelving with Standard Lighting............................................42
43. Models 101 & 2100 Frame & Shelving with “ELS” Electronic Lighting ................................43
44. Four-Post Stabilizer Bar Installation ....................................................................................44
45. Four-Post Shelf System Installation ....................................................................................44
46. Plastic Tag Molding Installation ...........................................................................................46
47. Model 2100 G.F.I. Location & Wiring Diagram ....................................................................47
48. Lamp Replacement .............................................................................................................47
49. Lamp Socket Replacement .................................................................................................48
50. Recessed Light Socket Replacement..................................................................................49
51. Recessed Lamp Channel Replacement with Remote Ballast .............................................49
52. Recessed Lamp Guard Replacement with Remote Ballast.................................................50
53. Recessed Lamp Replacement ............................................................................................50
54. “Boost & Buck” Transformer Wiring Diagram ......................................................................50
55. Frame Junction Box Wiring (Standard Production) .............................................................51
56. Models 101 & 2100 Light Fixture Placement (Prior to 10/93) ..............................................51
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57. Models 101 & 2100 Light Fixture Placement – “Continuous” Lineup (10/93 to Present) .....52
58. Models 101 & 2100 Low Temp 120-Volt Remote Ballast and Lamp Wiring Diagram for
1-Light Systems ..................................................................................................................53
59. Models 101 & 2100 Low Temp 120-Volt Remote Ballast and Lamp Wiring Diagram for
2-Light Systems ..................................................................................................................54
60. Models 101 & 2100 Normal Temp 120-Volt Remote Ballast and Lamp Wiring Diagram
for 1- & 2-Light Systems ......................................................................................................55
61. Models 101 & 2100 Normal Temp 120-Volt Remote Ballast and Lamp Wiring Diagram
for 3-Light Systems .............................................................................................................55
62. Normal Temp & Low Temp 120-Volt Ballast and Lamp Wiring Diagram - Pre-Wired 1-
Light System .......................................................................................................................56
63. Ballast Replacement ...........................................................................................................56
64. “ELS” Lamp Socket Replacement .......................................................................................57
65. “ELS” Electronic Ballast Replacement and Wiring Instructions ...........................................59
66. T-8 Lamp Replacement Instructions....................................................................................65
67. Dew Point Chart ..................................................................................................................71
68. Electrical Information for Model 101 Low Temp Heated Doors, Frames & Standard Light
Fixtures Heater Amperages @ 120 Volts ............................................................................72
69. Electrical Information for Model 101 Normal Temp Heated Doors, Frames & Standard
Light Fixtures Heater Amperages @ 120 Volts ...................................................................73
70. Heat Load in BTU/Hr for Model 101 Low Temp Glass, Door Rail, Frame Heaters and
Standard Lighting (Per Door, with Doors Closed @ 75°F Store Ambient)...........................76
71. Heat Load in BTU/Hr for Model 101 Normal Temp Glass, Door Rail, Frame Heaters and
Standard Lighting (Per Door, with Doors Closed @ 75°F Store Ambient)...........................76
72. Heat Load in BTU/Hr for Model 2100 Low Temp Glass, Door Rail, Frame Heaters and
Standard Lighting (Per Door, with Doors Closed @ 75°F Store Ambient)...........................78
73. Electrical Information for Model 2100 Low Temp Heated Doors, Frames & Standard
Light Fixtures Heater Amperages @ 120 Volts ...................................................................79
74. Electrical Information for Model 2100 Normal Temp Doors, Frames & Standard Light
Fixtures Heater Amperages @ 120 Volts ............................................................................80
75. Heat Load in BTU/Hr for Model 2100 Normal Temp Glass, Door Rail, Frame Heaters
and Standard Lights (Per Door, with Doors Closed @ 75°F Store Ambient).......................81
76. Heat Load in BTU/Hr for Model 101 Low Temp Glass, Door Rail, Frame Heaters and “ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store Ambient) ..82
Model 101/2100 Doors Service & Installation
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77. Electrical Information for Model 101 Low Temp Doors, Frames & “ELS Electronic
Lighting System Heater Amperages @ 120 Volts ...............................................................83
78. Electrical Information for Model 101 Normal Temp Doors, Frames & “ELS” Electronic
Lighting System Heater Amperages @ 120 Volts ...............................................................84
79. Heat Load in BTU/Hr for Model 101 Normal Temp Glass, Door Rail, Frame Heaters and “ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store Ambient) ..87
80. Electrical Information for Model 2100 Low Temp Doors, Frames & “ELS” Electronic
Lighting System Heater Amperages @ 120 Volts ...............................................................88
81. Heat Load in BTU/Hr for Model 2100 Normal Temp Glass, Door Rail, Frame Heaters and “ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store
Ambient)..............................................................................................................................89
82. Heat Load in BTU/Hr for Model 2100 Low Temp Glass, Door Rail, Frame Heaters and “ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store Ambient) ..90
83. Electrical Information for Model 2100 Normal Temp Doors, Frames & “ELS” Electronic
Lighting System Heater Amperages @ 120 Volts ...............................................................90
84. Troubleshooting ..................................................................................................................92
85. Safety Precautions ..............................................................................................................94
86. Tips .....................................................................................................................................94
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s: 199
1 to
Description
Description
Description
Description
1. Hinge Pin
11. Female Receptacle
21. Bottom Lamp Socket
31. Light Fixture
2. Molded Hinge Pin (’91)
12. Magnetic Gasket
22. Bulb
32. Contact Plate
3. Corner Screw
13. Magnet
23. Torquemaster
33. Contact Plate
4. Corner Piece
14. Torque Rod
24. Junction Box
34. Door Extrusion
5. Door Extrusion
15. Double Socket
25. Single Receptacle
35. Retainer
6. Heater Wire
16. Double Receptacle
26. Single Socket
7. Hold-Open (’86-90)
17. Frame Extrusion
27. Raceway Cover
8. Hold-Open (’90)
18. Installation Hole
28. Raceway Cover
9. Door Cover
19. Installation Screw
29. Raceway
10. Door Handle
20. Top Lamp Socket
30. Frame Mullion
1. Models 101 & 2100 Door & Frame – Reversible Parts Placement
(Start 10/89)
Change Present
1. Hinge Rail is hollow.
2. Use #2 Hinge Pin; replaces #1.
3. Delete #11 Receptacle.
4. Single hinge side Access Hole in center of Hinge Rail only. Delete #36.
36. Access Hole Cover Plate
37. Torque Rod (Right
Angle)
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Description
Description
Description
1. Corner Piece
7. Gasket
13. Cap
2. Corner Screw
8. Camel Back
14. Access Tube
3. Glazing Channel
9. Hinge Pin
15. Handle
4. Heater Wire
10. Receptacle
16. Handle Screw
5. Door Rail
11. Cover
17. Molded Hinge Pin
6. Plastic
12. Torque Rod
18. Torque Rod
2. Models 101 & 2100 Reversible Door Parts Placement (1989 to 1991)
Changes: 1991 to Present
1. Hinge Rail is hollow.
2. Use #17 Hinge Pin; replaces #9.
3. Delete #10 Receptacle.
4. Use #18 Torque Rod; replaces #12
5. Single hinge side Access Hole in center of Hinge Rail only. Delete #11.
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A B C D
MULLION
NET OPENING
FLANGE
NET OPENING
A B C D
MULLION
NET OPENING
FLANGE
NET OPENING
A B C D
MULLION
NET OPENING
FLANGE
NET OPENING
3. Models 101 & 2100 Standard (Before 7/94) Frame Net Opening Widths
A B C
TWO-DOOR FRAME THREE-DOOR FRAME FOUR-DOOR
FRAME
3.1. Frame Width Data
FIVE-DOOR
3.1.1. 24” Door (Catalog Size) 23-3/16” Actual Door Width
ENDLESS
FINISHED FRAME
D
FRAME
48-5/8” 72-3/8”
96-1/8” 119-7/8”
FULL
3.1.2. 26” Door (Catalog Size) 26-3/8” Actual Door Width
FINISHED FRAME
48-7/8” 72-5/8”
96-3/8” 120-1/8”
ENDLESS
FULL
FINISHED FRAME
FINISHED FRAME
55-1/4” 82-3/16” 109-1/8” 136-1/16”
55-1/2” 82-7/16” 109-3/8” 136-5/16”
3.1.3. 30” Door (Catalog Size) 29-7/8” Actual Door Width
ENDLESS
FULL
FINISHED FRAME
FINISHED FRAME
62”
92-7/16” 122-7/8” 153-5/16”
62-1/4” 92-11/16” 123-1/8” 153-9/16”
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CATALOG DOOR HEIGHT
75” 73” 67” 63”
FINISHED FRAME
74-13/16”
72-13/16”
66-13/16”
64-9/16”
NET OPENING HEIGHT
75” 73” 67”
64-3/4”
CATALOG WIDTH
CATALOG HEIGHT
24” 26” 30” 75” 73” 67” 63”
ACTUAL SIZE
23-3/16”
26-3/8”
29-7/8”
73-1/16”
71-1/16”
65-1/16”
62-13/16”
4. Models 101 & 2100 Standard Frame Net Opening Heights
4.1. Frame Height Data
4.2. Door Size
5. Models 101 & 2100 Frame Installation
1. Read instructions completely before installing frames.
2. Openings must conform to net openings listed in Price Book or other.
3. Check size of finished frame to net opening.
4. Do not force frame into tight opening.
5. Check net opening for plumb and square as shown. Sill must be level left to right and front to back.
a. Jambs, header and sill should be wood for a secure installation b. Anthony door frame needs a sill of at least 1-1/2” for proper installation.
Frame Installation Pass-Thru Cross Section (w/wo Threshold)
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6. Set frame in net opening. For safety, partially install wood screws in top of frame. Do not tighten. Torquemaster (silver rectangular box) goes at bottom of frame; hinge pin to top of frame.
7. Check frame for square, as shown. Shim as necessary. Ensure that shims are placed as close to installation holes as possible. When shimming is necessary, shim top and bottom and/or left end of frame and right end of frame to maintain square of frame in net opening.
Continuous Lineup Frames:
8. Set next frame into case opening and snug frame against right side of first frame.
9. Square and plumb second frame. For safety, partially install wood screws in top of frame.
10. Insert sex bolts through right side of first frame, into left side of second frame.
Tighten until frames are pulled together.
11. From inside of case, caulk all four sides of frame, between frame and opening.
12. Starting with frame sill, install mounting screws and tighten, then do sides and top.
Do not over-tighten top screws, as this will bow frame.
13. From inside the case, re-check caulking.
6. Frame Divider Board Installation (Prior to 1993)
Instructions are for multiple full flange frame lineups. Frames are shipped with divider board taped to end of frame. Divider board is pre-cut to given net opening height. For example, a 75” net opening will
get a 75” divider board, and a 67” net opening will get a 67” divider board. If net opening height varies, make up the difference with a solid shim.
1. Set frame into case opening and push frame tight against left side of opening. Square and plumb frame. Install installation screws on bottom of frame, left end of frame and top of frame.
2. Insert divider board behind flange on right side of frame. Toenail divider board to sill and header, if possible. (Metal cover plate is on customer side.) Screw right end of frame to divider board.
3. Set next frame into net opening and snug frame against divider board. Install screws through left side of frame into divider board.
4. When adding divider boards and frame sections, always make sure frames are plumb and square.
5. Continue adding frames and divider boards to complete line-up.
6. Divider boards must be snug between sill and header.
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7. Reversible/Cordless Door & Hold-Open Installation
Model 101 and 2100 Hold-Open
Note: Replace spare shoulder screw (#2) in spare box housing nut (#4) when
installing or reversing a door.
1. Align door with torque rod and insert into the Torquemaster socket at base of door.
2. Engage door with hinge pin plug inserted into hinge pin plug receptacle at top of frame.
Instructions
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3. Push door into top frame with thumb until hinge pin plug snaps into place.
4. Adjust closing force by turning the screw on the front of the Torquemaster with a flat­head screwdriver. Turn counter-clockwise to tighten, clockwise to loosen.
5. If necessary to square door in frame opening, turn end screw on Torquemaster (marked SAG ADJ) with a flat-head screwdriver.
6. Do not use power tools for installation or removal.
8. Reversing Frame Hardware
1. Remove Torquemaster by turning center screw counter-clockwise.
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2. Remove back cover plate with flat-head screwdriver and insert into opposite Torquemaster hole. Replace and re-install Torquemaster in new position.
3. Insert back safety cover plate into opposite side hinge receptacle.
4. Do not use power tools for installation or removal.
9. Door Reversing Instructions Models 101 & 2100 (1989-1991)
1. Release tension on Torquemaster by turning front screw clockwise.
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2. On Hold-Open (1990 to Present), remove shoulder screw from camel back hinge on back of door (Model 101 and 2100 Hold-Open Instructions).
3. Remove hinge pin plug from frame by inserting needle-nose pliers into hinge pin plug 1/8” hole. Compress and pull hinge pin plug away from frame.
4. Lift door out of Torquemaster. Lean door on its side against a stable surface.
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5. Remove hinge pin plug access cover from hinged side of door.
6. Disengage safety snap from female plug, remove male plug from door and insert in opposite end of door.
7. Remove torque rod by sliding it out bottom of door and insert in opposite end of door.
8. Model 101 & 2100 have only one female receptacle. When reversing door, also reverse receptacle. Pull receptacle from one end and feed back down through opposite end.
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9. Carefully replace hinge pin access covers.
10. Do not use power tools for installation or removal.
11. See Model 101 & 2100 torque rod below.
10. Door Reversing Instructions (1991 to Present)
Door Quick Disconnect and
1. Reverse door hardware. a. Remove cover plate from center hinge side of door. b. Disconnect hinge pin connectors from door heater and/or glass heater connectors. c. Pull hinge pin out through top of door.
Reversing
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d. Remove torque rod from bottom of door; pull rod down and out. e. Insert torque rod in opposite end of door. f. Insert hinge pin in opposite end of door. g. Plug in hinge pin connectors to door heaters and/or glass heaters.
2. Wiring Instructions: Heated Glass: a. If glass is heated, unplug Black and White lead wires from glass. b. To re-connect heated glass, plug in Black and White lead wires coming off heater
loom to Black and White lead wires from glass. Non-Heated Glass: a. Connect Black or Red lead wires from hinge pin to Black or Red door heater lead. b. Connect White lead wire from hinge pin to White door heater lead.
4. Re-install door.
3. Replace hinge side cover plate.
11. Models 103, 105, 107, 2125, 2127 & 2130 Pass-Thru Installation
With Threshold Without
Note: If a roll-a-way cart is included in order, it must be behind the door before
installing frame.
1. Refer to Frame Installation instruction to install frame.
2. When threshold is desired, drill and tag on pre-drilled mounting holes only.
3. For installation of door and hold-open, use Reversible/Cordless Door & Hold-Open Installation instructions.
4. With door in closed position, adjust floor wiper seal to fit flush with door and/or slab. Turn screws clockwise to tighten and counter-clockwise to loosen.
Threshold
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5. For additional bottom support, Anthony Pass-Thrus are equipped with a base plate and two special floor anchor bolts.
6. Pass-Thru Frame Wiring Diagrams a. With Threshold
Heater Wire
b. Without Threshold
White
Lead Wire
Black
Lead Wire
11.1. Pass-Thru 101 Model Numbers
1. Model 103: All glass or all solid panel.
2. Model 105: 1/3 glass, 2/3 solid panel.
3. Model 107: All glass with Roll-A-Way cart.
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DOOR SIZE
30”
26-3/4”
11.2. Pass-Thru 2100 Model Numbers
1. Model 2130: All clear glass with colored border, or all glass with solid color.
2. Model 2125: 1/3 clear glass, 2/3 solid color glass.
3. Model 2127: All clear glass with colored border, and Roll-A-Way cart.
12. Frame Sill Plastic protector Installation Models 101 & 2100
1. Set metal protector on sill inside of case between clear opening of frame, with curved edge over bottom sill plastic.
2. Stick frame guard to top of bottom raceway with two-way tape provided.
Frame Guard
TA0432D
CATALOG
GUARD LENGTH
24” 19-1/2” 26” 23-1/4”
NOTE: Foam 5/16” x 3/4” Polyethelene #8302 unless otherwise specified.
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13. Contact Plate and Contact Plate Retainer Replacement
Note: In the illustration above, Model 100R is shown. Model 100FR is the same
except for the mullion and mullion contact plate. Model 101 is the same except for the mullion cover as shown in Door Quick Disconnect and Reversing.
1. Remove door.
2. To remove contact plate and contact plate retainer, insert flat-head screwdriver under side back edge of retainer plastic.
Pull up to unsnap retainer from mullion and perimeter of frame. Remove contact plate. Frame heaters are now exposed.
End and Center Mullion (1987 to Present)
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3. To replace retainer and contact plate, lay contact plate flat on frame rail, insert top front leg edge of retainer between the contact plate and the mullion. Snhap retainer on back edge of mullion and perimeter of frame.
4. Contact plate for prewired ballast frame is 3-7/16” wide. Contact plate for non­prewired frames is 2-1/2” wide.
14. Ordering Replacement Doors
Replacement Doors (All Swing Door
1. Specify outside dimensions of door (measure to nearest 1/16”).
2. With or without heaters?
3. Hinge swing; left or right?
4. Specify model: Cooler or Freezer?
5. Specify finish.
6. Specify any custom items in the original order.
7. Specify date of original order and/or Anthony confirmation/invoice number. (Original manufacture date is stamped on metal spacer bar between panes of glass, as shown above.
8. With or without locks?
9. Specify voltage.
Models)
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15. Torquemaster Replacement
Torquemaster
1. Torquemaster is used on all standard production frames.
2. To remove, insert flat-head screwdriver into top center cutout in Torquemaster and turn screw 1/8” turn. If necessary, insert small flat-head screwdriver between edge of Torquemaster and frame and gently pry up.
3. Reverse instructions to replace.
16. Door Gasket Replacement
Door
Gasket
1. Remove old gasket by starting in corner, gently pulling gasket away from plastic.
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2. Model 101 To replace gasket, remove top and bottom door plastic and slide the
gasket up the two verticals. Slide top and bottom plastic onto gasket and replace top and bottom plastic on door rail. Tuck in corners of gasket with a flat-head screwdriver.
Model 2100 Lay new gasket over track in back of door rail. With a single-edged plastic
roller, roll in the outside edge of door gasket first, then the inside edge. Tuck in all four corners.
3. Reverse instructions to replace.
17. Door Plastic (Cover) Replacement
1. Starting in corner, gently pull rubber gasket away from door plastic.
2. With gasket removed, insert flat-head screwdriver under outside edge of plastic and gently pry up. At either end of plastic, run screwdriver the complete length and width of door rail. With outside edge of plastic released, push plastic toward glass to remove.
3. To replace, insert inside edge of plastic into inside door rail groove. Snap outside edge of plastic over outside edge of door rail.
18. Door Cut-Away & Handle Replacement
Handle Replacement Door Cut-Away
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1. Model 101 Remove plastic hole plug from back of door plastic.
2. Insert 5/32” Allen wrench into access holes and turn screws counter-clockwise to remove.
3. Reverse instructions to replace handle.
4. Model 2100 Remove screws on side of door rail
5. Reverse instructions to re-install.
19. Side Access Plate Replacement (1989 to 1991)
Hinge Pin and Cover Plate Hinge Pin Removal
Note: Lead Wires: Heater (Black, White), Receptacle (Black, White, Green), Glass
(Black, White).
1. Side access plate is located at top side of door.
2. To remove, insert flat-head screwdriver under edge of cover and lift up.
3. Snap plate into door extrusion to replace.
20. Side Access Plate Replacement (1991 to Present)
1. Access plate is located on the center of the hinge rail (Door Quick Disconnect and Reversing).
2. To remove side access plate, insert small flat-head screwdriver under edge of cover and lift up.
3. Snap plate into door extrusion to replace.
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21. Door Female Plug Replacement (1989 to 1991)
1. Model 101 Only – Gently insert flat-head screwdriver under edge of top side access plate and pull up to remove (Hinge Pin and Cover Plate/Door Cut-Away).
2. Unsnap hinge pin from female receptacle.
3. Female plug is installed with additional lead wire. Pull female plug out through access hole and cut Black, White and Green/Yellow lead wires.
4. Reverse instructions to replace door female plug. Re-wire Black to Black, White to White and Green/Yellow to ground.
5. Replace side access plate.
22. Frame Female Plug and/or Socket Replacement (1991 to Present)
Double Station Socket Single Station
Model 100R, 100FR, 101 (1989) Model 100R, 100FR, 101 (1987 to Present)
Note: Double Station Socket Wire Leads – 2 Reds, 2 Whites, 2 Greens
1. Model 101 Only – Frame female plug is removed through front side of frame.
2. Insert small Phillips-head screwdriver into round access hole in face of female plug, and turn screw counter-clockwise to remove. For double station socket replacement, remove two screws out through front.
3. Female plug has extra length wire leads in raceway for easy placement.
4. Pull plug out front and cut lead wires: Black-White, and Green/Yellow.
5. Reverse instructions to re-wire: Black to Black, White to White and Green/Yellow to ground.
Socket
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23. Door Heater Replacement (1989 to 1991) Model 101 Only
1. Remove door gasket and plastic.
2. Remove side access plate (Door Cut-Away).
3. Unsnap hinge pin from female receptacle.
4. Wiring for the door is done in the center side of hinge rail.
5. To remove heater, cut solid lead wires: Black, White and Green/Yellow (ground).
6. Heater wire lies in track on the back outside edge of door. Pull heater out.
7. If glass is heated, cut Black and White lead wires from glass.
8. Reverse instructions to replace door heater. Wire Black to Black, White to White and Green/Yellow to ground. If heated glass is used, reconnect glass Black and White lead wires to heater Black and White lead wires.
24. Door Heater Replacement (1991 to Present) Model 101 Only
1. Remove door plastic and door gasket.
2. Remove center side access plate (Door Quick Disconnect and Reversing).
3. To remove heater, unplug solid lead wires: Black or Red, White and Yellow/Green (ground).
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4. If glass is heated, unplug Black and White solid wires from glass.
5. Heater wire lies in track on the back outside edge of door. Pull heater out.
6. Reverse instructions to replace door heater. Plug in Black or Red lead wire from hinge pin to Black or Red lead wire from heater, White lead wire from hinge pin to White heater lead and Green/Yellow lead from hinge pin to ground.
Note: If glass is heated, plug in Black and White lead wires coming off heater loom to
Black and White lead wires from glass.
7. Replace side access plate.
8. Replace door plastic and gasket.
25. Hinge Pin Replacement (1989 to 1991)
1. Model 101 - Remove top side access plate (Door Cut-Away). Note: Lead Wires: Heater (Black, White), Receptacle (Black, White, Green), Glass
(Black, White).
2. Unsnap female receptacle from hinge pin and remove hinge pin out through top door rail.
3. Reverse instructions to replace.
26. Hinge Pin Replacement (1991 to Present)
1. Model 101 & 2100 - Remove center hinge side access plate (Door Quick Disconnect and
Reversing
).
2. Unplug Black or Red lead wire from hinge pin from Black solid heater wire lead.
3. Unplug White lead wire from hinge pin from White solid heater wire lead.
4. Unplug Green/Yellow (ground) lead wire.
5. If glass is heated, unplug Black and White lead wire on heater loom from Black and White lead wire from glass.
6. Pull hinge pin out through top of door.
7. Reverse instructions to replace.
27. Wiring Instructions, Heated & Non-Heated Glass (1991 to Present)
1. Heated Glass – Connect Black or Red lead wire from hinge pin to Black lead wire from glass and Red or Black lead wire from door heater (Door Quick Disconnect and Reversing).
2. Connect White heater lead wire from hinge pin to glass White lead wire.
3. Non-Heated Glass – Connect Black or Red lead wire from hinge pin to Black or Red door heater lead.
4. Connect White lead wire from hinge pin to White door heater lead.
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5. Replace hinge side cover plate.
6. Re-install door.
28. Torque Rod Replacement (1987 to 1991)
1. To remove torque rod, use flat-head screwdriver. Catch edge of torque rod shaft and tap rod down and out through bottom of door.
2. Reverse instructions to replace.
29. Torque Rod Replacement (1991 to Present)
1. To remove torque rod, use flat-head screwdriver. Catch edge of torque rod shaft with screwdriver and tap rod down into place (Door Quick Disconnect and Reversing).
2. To replace, slide end of rod up hinge rail, then insert square shaft of torque rod into square hole in door rail. Tap into place.
Note: Torque rod has no tip.
30. Front Bumper Bar Field Installation
Front Bumper
1. Order door guards 1” smaller than actual door width.
2. Specify finish (Gold/Silver).
Bar
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3. Anthony provides pre-drilled screw holes in bar. Customer must drill a #30 or 1/8” hole in door rail 13/16” from each side of door rail.
4. Screws for mounting bar are self-tapping. Screws are not to exceed 3/8” in length.
5. Mount bar at desired vertical height to protect door glass.
31. Model 101 Door Cylinder Lock Replacement or Repair
Cylinder
1. If lock arm is bent or damaged, remove door plastic from back of door.
2. Insert Allen wrench in lock access hole and remove screw.
3. Pull washers out, then lock arm and replace.
4. Reverse instructions to replace.
5. If cylinder lock is defective, follow instruction #2 above. Insert key into lock and pull lock out through front of door.
6. Reverse instructions to replace.
Lock
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32. P.O.M. Lock Installation
1. Remove dummy plug from hinge pin access plate on top of frame on handle side of door.
2. The P.O.M Lock inserts into a hinge pin access plate.
3. Insert key into P.O.M Lock’s square keyhole and turn key counterclockwise to lock.
4. Remove key.
5. To remove P.O.M. Lock, insert key into square hole and turn key clockwise.
6. Pull straight out to remove lock.
7. Replace dummy plug.
8. Lock only side that inserts into hinge access plate.
9. Facing doors, the lock on the right side is for left-hinged doors and the lock on the left side is for right-hinged doors.
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10. The P.O.M. Lock is manufactured to install in frame on top of handle rail side of door.
11. For retrofitting the P.O.M. Lock on existing doors in the field, contact Anthony
Customer Service or the local Sales Representative for information and instructions.
33. P.O.M. Lock Installation
1. To install the retrofit retainer, measure in 1-1/2” from the edge of door (handle side) and mark frame above the door.
2. Place template provided on frame, with the right edge of the template on the mark previously made on the frame.
3. Mark the frame through the five (5) holes on the template with a pencil. Remove template and center punch the marks on the frame.
4. Drill the four (4) outboard holes with an 11/64” drill, the center hole with a 5/8” drill and deburr holes.
5. Place retrofit retainer bracket over the holes with the rectangular notch out. Use #10-32 x 5/16” screws provided and mount retainer bracket to frame.
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6. Insert P.O.M. Lock into access plate and turn key to lock.
7. Remove key.
8. To remove P.O.M. Lock, insert key into square lock hole and turn the key clockwise.
34. Model 101 Glass Replacement (Reglazing)
1. To remove torque rod from door, drive tapered shaft of torque rod from door.
2. Starting at corner of door, remove gasket and plastic from all four sides of door.
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3. For models prior to 1987, unscrew SJ cord retainer to expose heating element wires. For models after 1987, remove top or center access plate. Unsnap hinge pin from female socket and remove, or unplug hinge pin lead wires to remove hinge pin. If heated glass is used, cut Black and White lead wires to glass. Remove heating element from door.
4. Using a square-head or clutch-head driver, remove screws on both side rails only. Remove top and bottom door rails first.
5. Drive rails from glass, using mallet and block, always starting at corner of door.
6. Once rails have been removed from glass, re-insert new friction-fit glazing channel on new glass and drive rails onto glass.
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7. After both long rails have been affixed to glass, re-insert friction-fit glazing channel on top and bottom and tighten miters with square-head or clutch-head driver.
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Channel
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Screw
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8. Once all four (4) door rails have been affixed to glass, measure diagonally to make sure door is in square.
9. After replacing the glass unit, and when door rails are in square, re-insert heating element wires in door rail channels and repeat process. Replace gasket and retainer strips.
To re-install torque rod, align torque shaft with key way in door and drive tapered shaft flush with bottom of door rail.
Note: If heated glass is used, when disassembling door, cut Black and White lead wires
to glass. When rebuilding door, pull glass heater leads out through heater access hole before assembling top or side door rails. Re-connect Black and White lead wires to heater wire Black and White lead wires. On newer models, re-connect hinge pin to heater receptacle or heater lead wires.
10. When replacing heated glass, bus bars on glass (colored bars on top and bottom of
glass or up and down the sides) must go to the front of door, or customer side. This is the heated side.
11. For questions about glass replacement, call Anthony’s Customer Service or local
Sales Representative.
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35. Ordering Replacement Frames
1. Specify outside tip-to-tip dimensions of frame. Measure to nearest 1/16”.
2. Specify date of original manufacture and/or Anthony confirmation/invoice number.
3. Specify Cooler or Freezer.
4. Specify door size (width and height).
5. Specify finish (smooth/serrated/gold/silver/black, etc.).
6. Specify Model number.
7. Specify left or right hinge swing.
8. With or without heaters?
9. With or without lights?
10. With or without locks?
11. Specify any custom items on original order.
Replacement Frames (All Swing Doors)
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36. Frame Heater Wire Replacement
1. Remove door from frame, following previous instructions for door removal.
2. Insert small flat-head screwdriver under back side edge of contact plate retainer and lift up to remove.
Mullion Front
and Retainer
3. Remove contact plate to expose heater wires.
4. See following page for frame heater schematics.
5. Cut heater at the lead wire and pull heater out of track.
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6. When ordering replacement heaters, specify which heater needs replacing: top, bottom, end or center mullion heater. This varies depending upon the particular frame make-up..
7. Reverse instructions to re-install heater.
37. Models 101 & 2100 Frame Heater Schematic/Low Temp
Heater Wire Layout:
3-Door Frame (Typical for 2 Thru 5 Doors)
Bottom and End – Perimeter – Center Top Supplement – Bottom Supplement.
Note: Top Heater to be installed before door sockets are set in place.
38. Models 101 & 2100 Frame Heater Schematic/Normal Temp
Heater Wire Layout:
3-Door Frame (Typical for 2 Thru 5 Doors)
Bottom and End – Perimeter and Center
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39. Humastat Installation Procedure
1. Install Humastat Power Junction Box before refrigerator door power wiring, on the inside wall of refrigerator.
2. Remove wiring compartment covers by removing four (4) sheet metal screws.
3. Connect heater hot wire to Red wire from control unit.
4. Connect input power hot wire to Black wire from control unit.
5. Connect all White wires, including common side of power line, line load and control unit White wire.
6. Connect Green Ground wire from control unit to Green Ground wire at frame and to incoming Ground wire (if furnished).
7. Replace the Wiring Compartment Cover with the sheet metal removed in No. 2 above.
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8. Install Humastat Sensor on the outside wall of refrigerator above the door frame, within three feet of power junction box.
120 VAC 50/60 Hz, 20 Amperes Maximum
a. Drill a 1/4” diameter hole through refrigerator wall directly above the door frame. b. Use the wood probe supplied with the sensor to feed the sensor wire through the
refrigerator wall.
c. Apply permagum to back of sensor around the wire. Pull the wire through the hole
until the sensor makes close contact with the wall and secure it to the wall with the
9. Remove wood probe from sensor connector by holding the body of connector securely
10. Insert the sensor plug into the sensor jack on the outside end of the power junction
11. Set the heater control knob for the lowest value which keeps the door free of
screws provided Seal the probe wire with the permagum on inside of wall.
and pulling off the probe.
box.
undesirable moisture.
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12. Red light indicates when heaters are functioning.
Control Panel End
Switch shall remain in Position “A” for normal operation
View
40. Model 101 Humastat
1. Sensor is prewired in frame mullion.
2. For Low Temp applications, see Sensor Part #F-161.
3. For Normal Temperature applications, see Sensor Part #F-1649.
41. Model 101 & 2100 Shelf Assembly Catalog Size/Shelf Size
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Shelf Tabulation
Catalog Size
Shelf Size
24”
23 5/16” x 27”
30”
29 13/16” x 27”
NOTE:
For 24” 1- and 2-Door Frames, use shelf size 22 9/16” x 27”
26” 26 5/16” x 27”
For 3 Doors or more, use 23 5/16” x 27”
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44. Four-Post Stabilizer Bar Installation
1. The four-post stabilizer is designed to help support the posts during installation and stabilize the system while in use.
2. Insert the forked end of stabilizer bar into the elongated holes in post.
3. Install the post stabilizers on the top and bottom of all posts, front to rear, before installing shelves.
45. Four-Post Shelf System Installation
1. Attach post to inside frame by inserting post key into frame retaining bracket.
2. Before installing shelves, adjust all front posts to equal heights with leg leveling bolts at bottom of posts.
.
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3. Insert front of shelf in front post at angle as shown, then position rear shelf posts.
4. Drop rear of shelf down and pull back in slot on rear posts. Continue to add shelves behind each door, spacing for desired product merchandising.
5. After installing shelves, adjust rear post leveling bolts to level. The Four-Post Shelf System is now ready for merchandising.
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46. Plastic Tag Molding Installation
1. Tag molding is the exact length of the shelf’s upper front bar. Center tag molding on front of shelf. Hook bottom of tag molding under shelf across entire width of shelf. Spread thumbs across tag molding and push up.
2. Snap top corner of tag molding strip onto shelf front. Apply even pressure across top of tag molding as it is fed onto top horizontal bar on shelf front.
3. For replacement tag molding, specify width of shelf when ordering.
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47. Model 2100 G.F.I. Location & Wiring Diagram
48. Lamp Replacement
1. Lift lamp up into top plunger socket, then out at bottom to remove.
2. Pull end caps off end of light shield, then remove bulb from shield.
3. To replace bulb, insert new bulb into lamp shield and snap in end caps. To replace lamp, lift bulb up into top plunger socket, then set into bottom socket. Do not install lamps without lamp shield.
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49. Lamp Socket Replacement
1. To replace sockets, remove lamp, then pull top socket down and pull out of “D” hole. To replace bottom socket, pull socket up and out of “D” hole. Extra lead wire is left in the mullion for easy replacement.
2. Pull sockets out, then cut lead wires.
3. Reverse instructions to replace.
4. To re-install sockets, insert top front metal tab into “D” hole and snap socket up. For bottom socket, insert metal tab into “D” hole and snap socket down to install.
5. Replace lamps.
6. For safety and efficiency, lamps should never be installed without shields.
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50. Recessed Light Socket Replacement
1. Remove safety clips and light guard.
2. To remove top socket (plunger socket), pull socket down then out.
3. To remove bottom socket, pull up then out.
4. Mullion contains excess socket lead wire. Cut lead wires to sockets.
5. Re-wire new socket in place.
6. To re-install sockets, reverse above instructions.
7. Replace bulbs and lamp guards.
51. Recessed Lamp Channel Replacement with Remote Ballast
1. Insert flat-head screwdriver under back edge of light channel retainer to remove.
2. To replace, lay light channel into mullion, then snap on retainer as shown.
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52. Recessed Lamp Guard Replacement with Remote Ballast
1. Compress metal safety clips on each end and in the center of light guard to remove.
2. Lift light guard up to release from lower shield clip, drop down to release guard from top clip.
3. To replace, insert guard into bottom clip first, then into top clip. Compress metal safety clips when they’re put into recessed channel. Release to let clip seat into groove in recessed channel.
4. To replace end plastic clips, compress sides and pull out.
5. To replace end clips, compress new end clip and insert into access groove in light channel.
53. Recessed Lamp Replacement
1. Remove light guard per previous instructions.
2. Lift bulb up into top plunger socket and pull bulb out and down at bottom to remove.
3. To replace bulb, insert bulb into top light socket and set into bottom socket.
4. Re-install light guard and clips.
54. “Boost & Buck” Transformer Wiring Diagram
1. Recommended wiring for 110/120 volt applications.
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2. Transformer, wired as follows, will increase the 115 volt line voltage by 10% and the applied heat by 20%.
3. Hot to H1-X3.
4. Neutral to H2-X1-X3.
5. Load for heaters X2-X4.
6. Transformer is rated for an 18 Amp load.
55. Frame Junction Box Wiring (Standard Production)
1. Remove cover.
2. Wires are marked as to application. 1-Black for frame heat. 1-Red for door heat. 1-White, common for Black and Red. 1-Blue for lights. 1-Blue/White common for lights. 1-Green/Yellow for ground.
56. Models 101 & 2100 Light Fixture Placement (Prior to 10/93)
Pre-wired lighting uses only 1-light ballasts. Non pre-wired uses 1- or 2-light ballasts.
Frame Breakdown – Each Frame Section with Full Flange
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= Light X = No Light D = Wood Divider
Example: 6-Door Lineup (2 sets of 3) of Model 101 or 2100 with Full
Flange
57. Models 101 & 2100 Light Fixture Placement – “Continuous” Lineup
(10/93 to Present)
Pre-wired lighting using 1- or 2-light ballasts. Continuous lineup with “E.L.S.” lighting.
= Light Frame breakdown: 1 set of 6 (2 sets of 3, joined with sex bolts). Note: Lamp at each end of frame and on each mullion.
Pre-wired lighting using 1-light ballasts. Continuous lineup with standard lighting. Frame breakdown: 1 set of 6 (2 sets of 3, joined with sex bolts). Note: One more lamp than number of doors.
58. Models 101
& 2100 Low Temp 120-Volt Remote Ballast and
Wiring
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Model 101/2100 Doors Service & Installation
60. Models 101 & 2100 Normal Temp 120-Volt Remote Ballast and Lamp
Wiring Diagram for 1- & 2-Light Systems
Lighting Diagram for 1- & 2-Light
Ballast
61. Models 101 & 2100 Normal Temp 120-Volt Remote Ballast and Lamp
Wiring Diagram for 3-Light Systems
Lighting Diagram for 3-Light Ballast
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62. Normal Temp & Low Temp 120-Volt Ballast and Lamp Wiring Diagram -
Pre-Wired 1-Light System
Wiring:
1. Ballast has two (2) Red wires, two (2) Blue wires, a Black and a White wire.
a. Wire two (2) Red wires to two (2) Red wires on bottom socket. b. Wire two (2) Blue wires to two (2) Blue wires on top socket. c. Black wire goes to hot, White wire goes to neutral.
63. Ballast Replacement
1. For replacement ballast, always use ballast number from existing ballast.
2. Remove door from frame opening.
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3. Insert flat-head screwdriver under back edge of contact plate retainer to remove.
4. Remove contact plate from mullion.
5. Pull heat barrier from mullion to remove.
6. The ballast has a wiring diagram on its face. To replace ballast, cut lead wires: 2-Red,
2-Blue, 1-Black and 1-White.
7. Follow color codes to rewire ballast. Reverse instructions to replace heat barrier,
contact plate and contact plate retainer. Note: When the two (2) Blue and two (2) Red wires are connected to the top and
bottom sockets, make sure the wiring is one-to-one. Do not gang wire.
64. “ELS” Lamp Socket Replacement
WARNING: Before servicing Anthony doors make sure all power to case is off. Always
1. Remove front contact plate retainer.
2. Remove contact plate.
use a qualified electrician.
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3. Remove top and bottom spring steel clips. Insert small flat-head screwdriver under clip
to release clip from side of fixture. On one side at a time, pull clip out of pre-punched holes in side of mullion.
4. Gently pull clips away from fixture and set clips aside for re-installation.
5. Remove “ELS” lens. Starting at the top, pull lens away from front of light fixture, next
to frame mullion. (If necessary, a small flat-head screwdriver can be inserted between lens and back mullion plastic to ease lens out of groove.) There is no need to remove lens from the bridge. (The “bridge” is the black or clear plastic piece connecting the two lenses at the back of the fixture.)
6. Remove bulb.
7. From the front of the socket, depress both sides of socket and push socket out through
front of mullion.
8. Cut ballast lead wires to socket as close to socket as possible.
9. To replace a socket, insert socket into access hole in mullion and push until tabs on
side of socket snap in place on back side of mullion.
10. Insert ballast lead wires into socket connections.
11. Re-install bulb, lens and front contact plate.
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65. “ELS” Electronic Ballast Replacement and Wiring Instructions
WARNING: Before servicing Anthony doors make sure all power to case is off. Always
1. Refer to drawings on following pages for ballast location and wiring.
2. Remove door that hinges on mullion where ballast will be replaced.
3. From front of frame, remove contact plate and retainer by inserting a flat-head
screwdriver under back edge of black contact plate retainer, and gently pull to unsnap retainer from mullion. Repeat from other side of mullion and remove contact plate.
4. With ballast now exposed, remove screw on top end of ballast. Slide ballast up and out
of punched mullion tabs.
5. Disconnect or cut all lead wires. If cut, leave enough lead wire to re-connect new ballast
with wire nut.
6. Insert bottom of new ballast in punched tabs on mullion. Re-install top screw in top end
of ballast.
use a qualified electrician.
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Page 60 of 95
7. Re-connect new ballast lead wires using the following Wiring Diagrams:
2-Light (1-Door) 3-Light (2-Door) 4-Light (3-Door) 5-Light (4-Door) 6-Light (5-Door)
8. Lay contact plate flat on mullion. Staring at the top, insert contact plate retainer into front
edge of mullion. Snap retainer on back edge of mullion. Repeat instructions for opposite side.
120V Electronic Ballast Wiring Diagrams
Model 101/2100 Doors Service & Installation
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120V ELS Lighting System Component Layout
1-Door Section 2-Door Section
3-Door
Section
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220V Electronic Ballast Wiring Diagrams
4-Door
5-Door
Section
Section
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Installation
REV.
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Page 63 of 95
Model 101/2100 Doors Service & Installation
TITLE:
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Installation
REV.
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Page 64 of 95
220V ELS Lighting System Component Layout
1-Door Section 2-Door Section
3-Door
4-Door
Section
Section
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Page 65 of 95
5-Door
Section
66. T-8 Lamp Replacement Instructions
CENTER MULLION FIXTURES
1. Turn light power off before start of lamp replacement.
2. Remove top and bottom spring steel clips. Insert small flat-head screwdriver under
clip to release clip from side of fixture (as shown in the following figure). On one side at a time, pull clip out of pre-punched holes in side of mullion.
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3. Remove ELS lens. Starting at top, pull lens away from front of light fixture that is
attached to the frame mullion. If necessary, a small flat-head screwdriver can be inserted between the lens and black mullion plastic, to ease the lens out of the groove. There is no need to remove the lens from the bridge (the black or clear plastic piece connecting the two lenses at the back of the fixture).
If pulled away from one side carefully, the lens will swing back into the case to give access to the bulb. Otherwise, the left and right lenses and the bridge will pull away from the fixture – in one complete section.
4. With the lens removed, hold lamp with fingers and twist bulb to line up with socket
access holes.
Remove old bulb. Remove insulator tubes from both ends of old bulb and replace on ends of new bulb.
Model 101/2100 Doors Service & Installation
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To install new bulb, place into socket and turn two clicks. There are foam end caps on the top and bottom of lamp sockets. End caps must be attached before lens is replaced.
5. Be sure that both ELS lenses are snapped securely into the plastic bridge before re-
installing on the light fixture.
6. Install clip on plastic bridge, if required, before re-installing on light fixture.
7. Starting at the top on one side of the light fixture, line up the edge of the lens with the
groove in the fixture plastic. Snap lens into groove. Repeat with lens on the other side, if removed.
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8. Holding lens snugly against top of light fixture, install spring steel clip over lenses. Snap
clip into pre-punched holes on each side of mullion. Move to bottom of fixture and install bottom clip.
IMPORTANT: Bulb insulators must be on each end of bulb before lenses are re-installed.
Foam end caps should be securely attached to top and bottom of lamp
sockets. (Foam end caps are cut to fit snugly, but if they have become dislodged, or pulled out during changes, they must be replaced!)
9. Turn light power on. FRAME END FIXTURES
1. Turn light power off before start of lamp replacement.
2. Remove top and bottom spring steel clips. Insert small flat-head screwdriver under
flat portion of spring steel clip to remove from side of fixture (as shown in the following figure). Swing clips to the side until re-installation.
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3. Remove ELS lens. Starting at top, pull lens away from inside front edge of fixture. If
necessary, a small flat-head screwdriver can be inserted between the lens and black fixture plastic, to ease the lens out of the groove. If rear edge of lens is left in fixture plastic, lens will swing back on flexible “hinge” to expose bulb.
4. Reaching into fixture, hold bulb with fingers and twist to line up with socket access
holes. Remove old bulb. Remove insulator tubes from both ends of old bulb and replace on ends of new bulb.
To install new bulb, place into socket and turn two clicks. There are foam end caps on the top and bottom of lamp sockets. End caps must be attached before lens is
replaced.
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5. Re-install ELS lens. If lens has been completely removed from fixture, pull grooved
plastic rear section of fixture forward, and snap rear edge of ELS Lens back into the groove. (This part of the light fixture has a “hinge” or flexible portion, that swings away for easy bulb access. Install clip on hinging side, if required, before re-installing the other end of the lens. Starting at the top, snap the other side of the lens into the front groove of the lamp fixture.
6. End clips conform to the shape of the end fixture, and can be snapped into place only
one way. The curved sides of the spring steel clip should be touching the lens. Snap
the top and bottom clips into place.
IMPORTANT: Bulb insulators must be on each end of bulb before lens is re-installed.
Foam end caps should be securely attached to top and bottom of lamp
sockets. (Foam end caps are cut to fit snugly, but if they have become dislodged, or pulled out during changes, they must be replaced!)
7. Turn light power on.
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CASE TEMPERATURE
(F)
40 35 30 25 20
70 70 66 61 58 53 75 67 62 59 55 52 80 63 60 57 53 50 85 60 58 53 50 49 90 58 55 52 49 47
70 74 71 68 65 62 75 72 68 66 63 60 80 68 66 63 60 58 85 66 64 61 58 56 90 65 62 59 57 54
70 76 75 70 67 63 75 75 70 69 66 62 80 70 68 66 62 59 85 68 66 63 60 58 90 67 64 60 58 56
70 98 92 90 84 80 75 95 90 86 84 77 80 90 85 81 76 73 85 86 80 78 72 69 90 82 78 74 70 66
% REL HUMIDITY @ WHICH CONDENSATION FORMS ON GLASS
CASE TEMPERATURE
(F)
+5 0 -5
-10
-15
-20
-25
90
88
83
81
79
76
73
85
81
80
78
76
72
70
80
80
78
75
72
70
69
79
78
77
73
71
68
68
78
75
73
71
69
67
65
67. Dew Point Chart
GLASS
TYPE
TWO PANE
NHG*
THREE
PANE NHG*
REFLECTIVE
PANE
TWO
NHG*
PANE
TWO
HEATED
GLASS
*NHG = Non Heated Glass
GLASS
TYPE
ROOM TEMP
(F)
ROOM
TEMP (F)
NORMAL TEMPERATURE APPLICATIONS
LOW TEMPERATURE APPLICATIONS
THREE PANE
HEATED
REFLECTIVE
GLASS
% REL HUMIDITY @ WHICH CONDENSATION FORMS ON GLASS
Calculations make no allowance for air leaks or unusual air flow patterns within cases and are intended to be used as guidelines only.
Model 101/2100 Doors Service & Installation
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NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE:
APPLICATION:
24 x 36
24 x 67
24 x 75
26 x 67
26 x 75
28 x 75
28 x 79
30 x 36
30 x 67
30 x 75
30 x 79
LIGHT
24 x 36
11.79
12.78
13.93
14.92
15.99
17.04
18.11
19.26
20.25
21.32 NA
24 x 67
18.16
19.77
21.40
23.01
24.63
26.36
27.98
29.61
31.22
32.84
0.85
24 x 75
19.91
21.72
23.49
25.30
27.09
28.96
30.75
32.52
34.33
36.12
0.85
26 x 67
19.90
21.69
23.30
25.09
26.79
28.92
30.62
32.23
34.02
35.72
0.85
26 x 75
21.33
23.16
25.23
27.06
29.01
30.88
32.83
34.90
36.73
38.68
0.85
28 x 75
22.52
24.48
26.58
28.54
30.57
32.64
34.67
36.77
38.73
40.76
0.85
28 x 79
23.70
25.77
28.02
30.09
32.25
34.36
36.52
38.77
40.84
43.00
0.85
30 x 36
14.59
15.96
16.93
18.30
19.47
21.28
22.45
23.42
24.79
25.96 NA
30 x 67
21.36
23.34
24.94
26.92
28.71
31.12
32.91
34.51
36.49
38.28
0.85
30 x 75
23.18
25.23
27.18
29.23
31.23
33.64
35.64
37.59
39.64
41.64
0.85
30 x 79
24.46
26.70
28.62
30.86
32.94
35.60
37.68
39.60
41.84
43.92
0.85
68. Electrical Information for Model 101 Low Temp Heated Doors, Frames & Standard Light Fixtures
18
19
20
AMPS PER
Heater Amperages @ 120 Volts
Low temp doors with heaters, 3-Pane Heated Reflective Glass (5.75 W/SQ. FT.)
Case Temperature -10°F, Humidity 75% or less, @ 75°F ambient.
NOTES: 1. All amperages are design amperages subject to the following tolerances: heated glass +/- 8%.
2. Although the amperages are calculated at 120 volts, all doors are designed to operate without sweating when used within the application parameters with a voltage range of +/- 10%.
3. When calculating standard lamp amperage, add 1 lamp to the number of doors in the line-up and multiply that number by the appropriate AMPS PER LIGHT value.
4. Design parameters do not make allowances for factors such as air leaks or unusual air flow
patterns within cases; therefore, some sweating may occur when upper limits of temperature or humidity are encountered.
11
12
1.12 2.20 3.27 4.26 5.33 6.54 7.53 8.52 9.59 10.66
1.86 3.40 4.98 6.59 8.21 9.96 11.57 13.18 14.80 16.42
2.00 3.68 5.43 7.24 9.03 10.86 12.67 14.48 16.27 18.06
1.91 3.74 5.44 7.23 8.93 10.88 12.67 14.46 16.16 17.86
2.13 4.05 5.89 7.72 9.67 11.78 13.61 15.44 17.39 19.34
2.18 4.15 6.20 8.16 10.19 12.40 14.36 16.32 18.35 20.38
2.41 4.39 6.52 8.59 10.75 13.04 15.11 17.18 19.34 21.50
1.34 2.68 3.95 5.32 6.49 7.90 9.27 10.64 11.81 12.98
2.10 3.98 5.80 7.78 9.57 11.60 13.58 15.56 17.35 19.14
2.27 4.32 6.36 8.41 10.41 12.72 14.77 16.82 18.82 20.82
2.42 4.56 6.66 8.90 10.98 13.32 15.56 17.80 19.88 21.96
13
14
15
16
17
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REV.
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Page 73 of 95
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE:
APPLICATION:
24 x 36
0.27
0.55
0.82
1.09
1.36
1.64
1.91
2.18
2.45
2.72
24 x 67
0.43
0.86
1.30
1.73
2.16
2.60
3.03
3.46
3.89
4.32
24 x 75
0.46
0.92
1.39
1.85
2.31
2.78
3.24
3.70
4.16
4.62
26 x 67
0.44
0.87
1.31
1.74
2.18
2.62
3.05
3.48
3.92
4.36
26 x 75
0.47
0.93
1.40
1.87
2.34
2.80
3.27
3.74
4.21
4.68
28 x 75
0.50
0.99
1.49
1.99
2.48
2.98
3.48
3.98
4.47
4.96
28 x 79
0.49
0.97
1.46
1.95
2.43
2.92
3.41
3.90
4.38
4.86
30 x 36
0.31
0.62
0.92
1.23
1.54
1.84
2.15
2.46
2.77
3.08
30 x 67
0.47
0.94
1.40
1.87
2.34
2.80
3.27
3.74
4.21
4.68
30 x 75
0.49
0.98
1.47
1.96
2.45
2.94
3.43
3.92
4.41
4.90
30 x 79
0.53
1.05
1.58
2.10
2.63
3.16
3.68
4.20
4.73
5.26
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE:
APPLICATION:
24 x 36
0.45
0.91
1.36
1.82
2.27
2.72
3.18
3.64
4.09
4.54
24 x 67
0.70
1.39
2.09
2.78
3.48
4.18
4.87
5.56
6.26
6.96
24 x 75
0.76
1.52
2.28
3.05
3.81
4.56
5.33
6.10
6.86
7.62
26 x 67
0.71
1.43
2.14
2.85
3.57
4.28
4.99
5.70
6.42
7.14
26 x 75
0.81
1.61
2.42
3.23
4.03
4.84
5.65
6.46
7.26
8.06
28 x 75
0.82
1.64
2.47
3.30
4.12
4.94
5.77
6.60
7.42
8.24
28 x 79
0.86
1.72
2.58
3.45
4.30
5.16
6.03
6.90
7.75
8.60
30 x 36
0.52
1.04
1.56
2.08
2.61
3.12
3.64
4.16
4.69
5.22
30 x 67
0.77
1.54
2.32
3.09
3.86
4.64
5.41
6.18
6.05
7.72
30 x 75
0.81
1.62
2.44
3.25
4.06
4.88
5.69
6.50
7.31
8.12
30 x 79
0.85
1.70
2.55
3.40
4.25
5.10
5.95
6.80
7.65
8.50
69. Electrical Information for Model 101 Normal Temp Heated Doors,
Frames & Standard Light Fixtures
Heater Amperages @ 120 Volts
Normal temp doors with heaters, 2-Pane Non-Heated Glass
Case Temperature 38°F, Humidity 65% or less, @ 75°F ambient.
Normal temp doors with heaters, 3-Pane Non-Heated Glass or 2-Pane Reflective NHG
Case Temperature 33°F, Humidity 68% or less, @ 75°F ambient.
Model 101/2100 Doors Service & Installation
TITLE:
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Installation
REV.
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Page 74 of 95
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE: Normal temp doors with heaters, 2-Pane Heated Glass
APPLICATION: Case Temperature 31°
24 x 36
0.80
1.61
2.41
3.21
4.01
4.82
5.62
6.42
7.22
8.02
24 x 67
1.36
2.73
4.09
5.46
6.82
8.18
9.55
10.92
12.28
13.64
24 x 75
1.52
3.04
4.55
6.07
7.59
9.10
10.62
12.14
13.66
15.18
26 x 67
1.44
2.88
4.32
5.76
7.20
8.64
10.08
11.52
12.96
14.40
26 x 75
1.58
3.16
4.73
6.31
7.89
9.46
11.04
12.62
14.20
15.78
28 x 75
1.65
3.31
4.97
6.62
8.27
9.94
11.59
13.24
14.89
16.54
28 x 79
1.73
3.47
5.22
6.96
8.70
10.44
12.18
13.92
15.66
17.40
30 x 36
0.97
1.94
2.91
3.88
4.85
5.82
6.79
7.76
8.73
9.70
30 x 67
1.56
3.12
4.68
6.24
7.80
9.36
10.92
12.48
14.04
15.60
30 x 75
1.71
3.41
5.12
6.83
8.54
10.24
11.95
13.66
15.37
17.08
30 x 79
1.79
3.57
5.36
7.15
8.93
10.72
12.51
14.30
16.08
17.86
LIGHT
24 x 36
3.00
3.27
3.54
3.81
4.08
4.36
4.63
4.90
5.17
5.44
0.46
24 x 67
4.76
5.19
5.62
6.05
6.48
6.92
7.35
7.78
8.21
8.64
0.55
24 x 75
5.09
5.55
6.01
6.47
6.93
7.40
7.86
8.32
8.78
9.24
0.55
26 x 67
4.79
5.22
5.66
6.10
6.54
6.96
7.40
7.84
8.28
8.72
0.55
26 x 75
5.14
5.61
6.08
6.55
7.02
7.48
7.95
8.42
8.89
9.36
0.55
28 x 75
5.74
5.97
6.45
6.95
7.44
7.96
8.45
8.93
9.43
9.92
0.55
28 x 79
5.36
5.85
6.32
6.81
7.29
7.80
8.28
8.75
9.24
9.72
0.55
30 x 36
3.38
3.69
4.00
4.31
4.62
4.92
5.23
5.54
5.85
6.16
0.46
30 x 67
5.14
5.61
6.08
6.55
7.02
7.48
7.95
8.42
8.89
9.36
0.55
30 x 75
5.39
5.88
6.37
6.86
7.35
7.84
8.33
8.82
9.31
9.80
0.55
30 x 79
5.78
6.30
6.840
7.36
7.89
8.40
8.93
9.47
9.99
10.52
0.55
F, Humidity 80% or less, @ 75°F ambient.
NOTES: 1. All amperages are design amperages subject to the following tolerances: non-heated glass +/- 5%,
heated glass +/- 8%.
2. Although the amperages are calculated at 120 volts, all doors are designed to operate without sweating when used within the application parameters with a voltage range of +/- 10%.
11
12
13
14
15
16
17
18
19
20
AMPS PER
Model 101/2100 Doors Service & Installation
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Page 75 of 95
AMPS PER
LIGHT
24 x 36
5.00
5.46
5.90
6.36
6.81
7.28
7.73
8.17
8.63
9.08
0.46
24 x 67
7.65
8.34
9.05
9.74
10.44
11.12
11.82
12.53
13.22
13.92
0.55
24 x 75
8.38
9.15
9.90
10.67
11.43
12.20
12.96
13.71
14.48
15.24
0.55
26 x 67
7.84
8.55
9.28
9.99
10.71
11.40
12.12
12.85
13.56
14.28
0.55
26 x 75
8.88
9.69
10.48
11.29
12.09
12.92
13.72
14.51
15.32
16.12
0.55
28 x 75
9.07
9.90
10.71
11.54
12.36
13.20
14.02
14.83
15.66
16.48
0.55
28 x 79
9.48
10.35
11.18
12.05
12.90
13.80
14.65
15.48
16.35
17.20
0.55
30 x 36
5.72
6.24
6.78
7.30
7.83
8.32
8.85
9.39
9.91
10.44
0.46
30 x 67
8.50
9.27
10.04
10.81
11.58
12.36
13.13
13.90
14.67
15.44
0.55
30 x 75
8.94
9.75
10.56
11.37
12.18
13.00
13.81
14.62
15.43
16.24
0.55
30 x 79
9.35
10.20
11.05
11.90
12.75
13.60
14.45
15.30
16.15
17.00
0.55
LIGHT
24 x 36
8.83
9.63
10.43
11.23
12.03
12.84
13.64
14.44
15.24
16.04
0.46
24 x 67
15.01
16.38
17.74
19.10
20.46
21.84
23.20
24.56
25.92
27.28
0.55
24 x 75
16.69
18.21
19.73
21.25
22.77
24.28
25.80
27.32
28.84
30.36
0.55
26 x 67
15.84
17.28
18.72
20.16
21.60
23.04
24.48
25.92
27.36
28.80
0.55
26 x 75
17.35
18.93
20.51
22.09
23.67
25.24
26.82
28.40
29.98
31.56
0.55
28 x 75
18.21
19.86
21.51
23.16
24.81
26.48
28.13
29.78
31.43
33.08
0.55
28 x 79
19.14
20.88
22.62
24.36
26.10
27.84
29.58
31.32
33.06
34.80
0.55
30 x 36
10.67
11.64
12.61
13.58
14.55
15.52
16.49
17.46
18.43
19.40
0.46
30 x 67
17.16
18.72
20.28
21.84
23.40
24.96
26.52
28.08
29.64
31.20
0.55
30 x 75
18.78
20.49
22.20
23.91
25.62
27.32
29.03
30.74
32.45
34.16
0.55
30 x 79
19.66
21.45
23.22
25.01
26.79
28.60
30.38
32.15
33.94
35.72
0.55
11
12
13
14
15
16
17
18
19
20
11
12
13
14
15
16
17
18
19
20
AMPS PER
NOTES: 3. When calculating standard lamp amperage, add 1 lamp to the number of doors in the line-up and
multiply that number by the appropriate AMPS PER LIGHT value.
4. Design parameters do not make allowances for factors such as air leaks or unusual air flow patterns within cases; therefore, some sweating may occur when upper limits of temperature or humidity are encountered.
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 76 of 95
MODEL 101 LOW
TEMPERATURE
(3-PANE HEATED REFLECTIVE GLASS – CASE TEMP -10°F)
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
NOTE:
MODEL 101 NORMAL TEMPERATURE
(2-PANE NON-HEATED GLASS – CASE TEMP 38°F)
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
24 x 36
586 948 1309
1670
2031
24 x 67
692 1159
1627
2094
2561
24 x 75
720 1214
1709
2203
2698
26 x 67
709 1194
1678
2162
2646
26 x 75
739 1252
1766
2279
2793
28 x 75
758 1290
1823
2355
2888
28 x 79
773 1321
1869
2417
2965
30 x 36
615 1006
1396
1787
2177
30 x 67
743 1262
1780
2299
2817
30 x 75
777 1328
1880
2431
2983
30 x 79
793 1361
1929
2497
3065
70. Heat Load in BTU/Hr for Model 101 Low Temp Glass, Door Rail,
Frame Heaters and Standard Lighting
(Per Door, with Doors Closed @ 75°F Store Ambient)
24 x 36 24 x 67 24 x 75 26 x 67 26 x 75 28 x 75 28 x 79 30 x 36 30 x 67 30 x 75 30 x 79
Add 10-20% to above values depending on door opening frequency.
874 1061 1112 1094 1145 1182 1207
932 1155 1212 1241
1448 1821 1924 1887 1990 2064 2113 1564 2009 2124 2183
2022 2582 2736 2681 2835 2946 3020 2196 2864 3036 3124
2596 3343 3548 3475 3680 3828 3927 2828 3718 3948 4065
71. Heat Load in BTU/Hr for Model 101 Normal Temp Glass, Door Rail,
Frame Heaters and Standard Lighting
(Per Door, with Doors Closed @ 75°F Store Ambient)
3170 4104 4360 4268 4525 4710 4834 3460 4573 4860 5006
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 77 of 95
MODEL 101 NORMAL TEMPERATURE
(3-PANE NON-HEATED GLASS OR 2-PANE REFL. NHG – CASE TEMP 33°F)
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
24 x 36
599 974 1348
1722
2097
24 x 67
708 1192
1675
2159
2642
24 x 75
737 1248
1760
2272
2783
26 x 67
725 1225
1724
2224
2724
26 x 75
755 1284
1814
2344
2873
28 x 75
773 1320
1868
2416
2964
28 x 79
789 1352
1916
2479
3043
30 x 36
628 1031
1435
1838
2241
30 x 67
757 1290
1822
2355
2887
30 x 75
791 1356
1922
2488
3054
30 x 79
807 1390
1972
2555
3137
MODEL 101 NORMAL TEMPERATURE
(2-PANE HEATED GLASS – CASE TEMP 31°F)
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
24 x 36
665 1106
1546
1987
2427
24 x 67
825 1426
2026
2627
3227
24 x 75
867 1509
2150
2792
3434
26 x 67
850 1475
2100
2724
3349
26 x 75
894 1563
2231
2900
3569
28 x 75
921 1617
2312
3008
3704
28 x 79
944 1663
2382
3101
3820
30 x 36
708 1191
1675
2158
2641
30 x 67
899 1572
2246
2919
3593
30 x 75
948 1671
2393
3116
3839
30 x 79
972 1720
2467
3214
3962
NOTE: Add 10-20% to above values depending on door opening frequency.
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 78 of 95
MODEL 2100 LOW
TEMPERATURE
(3-PANE HEATED REFLECTIVE GLASS – CASE TEMP -10°F)
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
NOTE:
72. Heat Load in BTU/Hr for Model 2100 Low Temp Glass, Door Rail,
Frame Heaters and Standard Lighting
(Per Door, with Doors Closed @ 75°F Store Ambient)
24 x 36 24 x 67 24 x 75 26 x 67 26 x 75 28 x 75 28 x 79 30 x 36 30 x 67 30 x 75 30 x 79
Add 10-20% to above values depending on door opening frequency.
884 1079 1133 1114 1167 1206 1232
944 1178 1238 1269
1468 1859 1966 1928 2035 2113 2164 1589 2055 2176 2237
1052 2638 2798 2741 2902 3019 3097 2233 2933 3114 3206
2636 3417 3631 3555 3770 3925 4029 2877 3811 4052 4174
3219 4196 4464 4369 4637 4832 4961 3522 4688 4990 5143
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 79 of 95
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE:
APPLICATION:
24 x 36
1.11
2.19
3.24
4.23
5.29
6.48
7.47
8.46
9.52
10.58
24 x 67
1.84
3.37
4.94
6.54
8.14
9.88
11.48
13.08
14.68
16.28
24 x 75
1.98
3.65
5.38
7.18
8.95
10.76
12.56
14.36
16.13
17.90
26 x 67
1.97
3.71
5.40
7.17
8.86
10.80
12.57
14.34
16.03
17.72
26 x 75
2.12
3.97
5.77
7.58
9.38
11.54
13.35
15.16
16.96
18.76
28 x 75
2.16
4.11
6.15
8.08
10.06
12.30
14.23
16.16
18.14
20.12
28 x 79
2.33
4.23
6.28
8.28
10.30
12.56
14.56
16.56
18.58
20.60
30 x 36
1.30
2.60
3.82
5.15
6.28
7.64
8.97
10.30
11.43
12.56
30 x 67
2.07
3.91
5.69
7.63
9.39
11.38
13.32
15.26
17.02
18.78
30 x 75
2.23
4.23
6.23
8.24
10.19
12.46
14.47
16.48
18.43
20.38
30 x 79
2.37
4.46
6.51
8.70
10.74
13.02
15.21
17.40
19.44
21.48
LIGHT
24 x 36
11.70
12.69
13.82
14.81
15.87
16.92
17.98
19.11
20.10
21.16 NA
24 x 67
18.02
19.62
21.22
22.82
24.42
26.16
27.76
29.36
30.96
32.56
0.85
24 x 75
19.74
21.54
23.28
25.08
26.85
28.72
30.49
32.23
34.03
35.80
0.85
26 x 67
19.74
21.51
23.12
24.89
26.58
28.68
30.37
31.98
33.75
35.44
0.85
26 x 75
20.93
22.74
24.53
26.34
28.14
30.32
32.12
33.91
35.72
37.52
0.85
28 x 75
22.31
24.24
26.27
28.20
30.18
32.32
34.30
36.33
38.26
40.24
0.85
28 x 79
22.84
24.84
26.88
28.88
30.90
33.12
35.14
37.18
39.18
41.20
0.85
30 x 36
14.12
15.45
16.38
17.71
18.84
20.60
21.73
22.66
23.99
25.12 NA
30 x 67
20.95
22.89
24.47
26.41
28.17
30.52
32.28
33.86
35.80
37.56
0.85
30 x 75
22.71
24.72
26.61
28.62
30.57
32.96
34.91
36.80
38.81
40.76
0.85
30 x 79
23.91
26.10
27.99
30.18
32.22
34.80
36.84
38.73
40.92
42.96
0.85
73. Electrical Information for Model 2100 Low Temp Heated Doors,
Frames & Standard Light Fixtures
18
19
20
Heater Amperages @ 120 Volts
Low temp doors with heaters, 3-Pane Heated Reflective Glass (5.75 W/SQ. FT.)
Case Temperature -10°F, Humidity 74% or less, @ 75°F ambient.
NOTES: 1. All amperages are design amperages subject to the following tolerances: heated glass +/- 8%.
2. Although the amperages are calculated at 120 volts, all doors are designed to operate without sweating when used within the application parameters with a voltage range of +/- 10%.
3. When calculating standard lamp amperage, add 1 lamp to the number of doors in the line-up and multiply that number by the appropriate AMPS PER LIGHT value.
4. Design parameters do not make allowances for factors such as air leaks or unusual air flow patterns within cases; therefore, some sweating may occur when upper limits of temperature or humidity are encountered.
11
12
13
14
15
16
17
AMPS PER
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 80 of 95
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE:
APPLICATION:
24 x 36
24 x 67
24 x 75
26 x 67
26 x 75
28 x 75
28 x 79
30 x 36
30 x 67
30 x 75
30 x 79
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE: Normal temp doors without heaters, 3-Pane Non-Heated Glass (Low Energy Product)
APPLICATION: Case Temperature 38°
24 x 36
0.17
0.33
0.52
0.69
0.87
1.04
1.21
1.38
1.56
1.74
24 x 67
0.27
0.53
0.80
1.06
1.33
1.60
1.86
2.12
2.39
2.66
24 x 75
0.29
0.59
0.88
1.17
1.47
1.76
2.05
2.34
2.64
2.94
26 x 67
0.28
0.55
0.83
1.10
1.38
1.66
1.93
2.20
2.48
2.76
26 x 75
0.28
0,57
0.85
1.14
1.42
1.70
1.99
2.28
2.56
2.84
30 x 36
0.20
0.38
0.60
0.79
0.99
1.20
1.39
1.58
1.78
1.99
30 x 67
0.30
0.59
0.89
1.19
1.49
1.78
2.08
2.38
2.68
2.97
30 x 75
0.31
0.62
0.94
1.25
1.56
1.88
2.19
2.50
2.81
3.13
74. Electrical Information for Model 2100 Normal Temp Doors,
Frames & Standard Light Fixtures
Heater Amperages @ 120 Volts
Normal temp doors without heaters, 3-Pane Non-Heated Glass
Case Temperature 38°F, Humidity 70% @ 75°F ambient.
0.27 0.54 0.81 1.08 1.35 1.62 1.89 2.16 2.43 2.70
0.42 0.84 1.26 1.68 2.10 2.52 2.94 3.36 3.78 4.20
0.46 0.92 1.37 1.83 2.29 2.74 3.20 3.66 4.12 4.58
0.43 0.86 1.28 1.71 2.14 2.56 2.99 3.42 3.85 4.28
0.47 0.95 1.42 1.89 2.37 2.84 3.31 3.78 4.26 4.74
0.50 0.99 1.49 1.99 2.48 2.98 3.48 3.98 4.47 4.96
0.52 1.03 1.55 2.06 2.58 3.10 3.61 4.12 4.64 5.16
0.31 0.62 0.94 1.25 1.56 1.88 2.19 2.50 2.81 3.13
0.46 0.93 1.39 1.86 2.32 2.78 3.25 3.72 4.18 4.64
0.49 0.98 1.47 1.96 2.45 2.94 3.43 3.92 4.41 4.90
0.51 1.02 1.52 2.03 2.54 3.04 3.55 4.06 4.57 5.08
F, Humidity 65% @ 75°F ambient.
NOTES: 1. All amperages are design amperages subject to the following tolerances: non-heated glass +/- 5%.
2. Although the amperages are calculated at 120 volts, all doors are designed to operate without sweating when used within the application parameters with a voltage range of +/- 10%.
3. When calculating standard lamp amperage, add 1 lamp to the number of doors in the line-up and
multiply that number by the appropriate AMPS PER LIGHT value.
4. Design parameters do not make allowances for factors such as air leaks or unusual air flow patterns within cases; therefore, some sweating may occur when upper limits of temperature or humidity are encountered.
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 81 of 95
AMPS PER
LIGHT
24 x 36
2.97
3.24
3.51
3.78
4.05
4.32
4.59
4.86
5.13
5.40
0.46
24 x 67
4.62
5.04
5.46
5.88
6.30
6.72
7.14
7.56
7.98
8.40
0.55
24 x 75
5.03
5.49
5.95
6.41
6.87
7.32
7.78
8.24
8.70
9.16
0.55
26 x 67
4.70
5.13
5.56
5.99
6.42
6.84
7.27
7.70
8.13
8.56
0.55
26 x 75
5.20
5.67
6.15
6.63
7.11
7.56
8.04
8.52
9.00
9.48
0.55
28 x 75
5.47
5.97
6.45
6.95
7.44
7.96
8.45
8.93
9.43
9.92
0.55
28 x 79
5.67
6.18
6.71
7.22
7.74
8.24
8.76
9.29
9.80
10.32
0.55
30 x 36
3.44
3.75
4.06
4.37
4.69
5.00
5.31
5.62
5.93
6.25
0.46
30 x 67
5.11
5.58
6.04
6.50
6.97
7.44
7.90
8.36
8.82
9.30
0.55
30 x 75
5.39
5.88
6.37
6.86
7.35
7.84
8.33
8.82
9.31
9.80
0.55
30 x 79
5.58
6.09
6.60
7.11
7.62
8.12
8.63
9.14
9.65
10.16
0.55
AMPS PER
LIGHT
24 x 36
24 x 67
24 x 75
26 x 67
26 x 75
30 x 36
30 x 67
30 x 75
MODEL 2100 NORMAL TEMPERATURE
(3-PANE NON-HEATED GLASS – CASE TEMP 38°F) – STANDARD PRODUCT
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
24 x 36
557 888 1220
1551
1883
24 x 67
637 1049
1460
1872
2284
24 x 75
658 1090
1523
1955
2388
26 x 67
649 1074
1498
1922
2347
26 x 75
671 1118
1564
2011
2457
28 x 75
685 1145
1606
2066
2526
28 x 79
697 1169
1641
2113
2585
30 x 36
578 931 1285
1638
1991
30 x 67
674 1123
1573
2022
2471
30 x 75
699 1173
1647
2121
2595
30 x 79
711 1198
1684
2171
2657
11
12
13
14
15
16
17
18
19
20
11
1.90 2.07 2.25 2.43 2.61 2.76 2.94 3.12 3.30 3.48
2.92 3.18 3.45 3.72 3.99 4.24 4.51 4.78 5.05 5.32
3.22 3.51 3.81 4.11 4.41 4.68 4.98 5.28 5.58 5.88
3.03 3.30 3.58 3.86 4.14 4.40 4.68 4.96 5.24 5.52
3.13 3.42 3.70 3.98 4.26 4.56 4.84 5.12 5.40 5.68
2.18 2.37 2.57 2.77 2.97 3.16 3.36 3.56 3.76 3.95
3.27 3.57 3.87 4.17 4.46 4.76 5.06 5.36 5.66 5.95
3.44 3.75 4.06 4.37 4.69 5.00 5.31 5.62 5.93 6.25
12
13
14
15
16
17
18
19
20
75. Heat Load in BTU/Hr for Model 2100 Normal Temp Glass, Door Rail,
Frame Heaters and Standard Lights
(Per Door, with Doors Closed @ 75°F Store Ambient)
0.46
0.55
0.55
0.55
0.55
0.46
0.55
0.55
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 82 of 95
MODEL 2100 NORMAL TEMPERATURE
(3-PANE NON-HEATED GLASS – CASE TEMP 38°F) – LOW ENERGY PRODUCT
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
24 x 36
544 862 1181
1500
1819
24 x 67
617 1010
1402
1795
2187
24 x 75
636 1048
1459
1871
2282
26 x 67
629 1034
1438
1843
2247
26 x 75
650 1075
1499
1924
2349
30 x 36
564 903 1242
1581
1921
30 x 67
654 1082
1511
1939
2368
30 x 75
677 1128
1580
2032
2483
NOTE: Add 10-20% to above values depending on door opening frequency.
MODEL 101 “ELS” LOW TEMPERATURE
(3-PANE HEATED REFLECTIVE GLASS – CASE TEMP -10°F)
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
24 x 36
487 867 1248
1628
2009
24 x 67
762 1373
1984
2595
3206
24 x 75
795 1532
2213
2894
3575
26 x 67
886 1439
2083
2727
3371
26 x 75
886 1601
2317
3032
3748
28 x 75
923 1675
2428
3181
3933
28 x 79
948 1725
2502
3279
4056
30 x 36
545 983 1422
1860
2299
30 x 67
855 1560
2265
2970
3675
30 x 75
953 1735
2518
3300
4083
30 x 79
982 1794
2605
3417
4229
NOTE:
76. Heat Load in BTU/Hr for Model 101 Low Temp Glass, Door Rail, Frame Heaters and “ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store Ambient)
Add 10-20% to above values depending on door opening frequency.
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 83 of 95
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE:
APPLICATION:
24 x 36
1.12
2.20
3.27
4.26
5.33
6.54
7.53
8.52
9.59
10.66
24 x 67
1.86
3.40
4.98
6.59
8.21
9.96
11.57
13.18
14.80
16.42
24 x 75
2.00
3.68
5.43
7.24
9.03
10.86
12.67
14.48
16.27
18.06
26 x 67
1.91
3.74
5.44
7.23
8.93
10.88
12.67
14.46
16.16
17.86
26 x 75
2.13
4.05
5.89
7.72
9.67
11.78
13.61
15.44
17.39
19.34
28 x 75
2.18
4.15
6.20
8.16
10.19
12.40
14.36
16.32
18.35
20.38
28 x 79
2.41
4.39
6.52
8.59
10.75
13.04
15.11
17.18
19.34
21.50
30 x 36
1.34
2.68
3.95
5.32
6.49
7.90
9.27
10.64
11.81
12.98
30 x 67
2.10
3.98
5.80
7.78
9.57
11.60
13.58
15.56
17.35
19.14
30 x 75
2.29
4.32
6.36
8.41
10.41
12.72
14.77
16.82
18.82
20.80
30 x 79
2.42
4.56
6.66
8.90
10.98
13.32
15.56
17.80
19.88
21.96
“ELS” Lighting System 120 Volt Light Amperage (per frame section)
No. Doors: 1 2 3 4 5
No. “ELS” Lights:
2 3 4 5 6
LAMPS LENGTH
TOTAL
AMPS
48”
0.92 1.45 1.84 2.37 2.76
60”
1.30 2.02 2.60 3.32 3.90
72”
1.31 2.07 2.62 3.38 3.93
77. Electrical Information for Model 101 Low Temp Doors,
Frames & “ELS Electronic Lighting System
Heater Amperages @ 120 Volts
Low temp doors with heaters, 3-Pane Heated Reflective Glass (5.75 W/SQ. FT.)
Case Temperature -10°F, Humidity 75% or less @ 75°F ambient.
NOTES: 1. All amperages are design amperages subject to the following tolerances: heated glass +/- 8%.
2. Although the amperages are calculated at 120 volts, all doors are designed to operate without sweating when used within the application parameters with a voltage range of +/- 10%.
3. Design parameters do not make allowances for factors such as air leaks or unusual air flow patterns within cases; therefore, some sweating may occur when upper limits of temperature or humidity are encountered.
4. See following chart for calculating additional Light Amperage for “ELS” Electronic Lighting:
.
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 84 of 95
11 12 13 14 15 16 17 18 19 20
24 x 36
11.79
12.78
13.93
14.92
15.99
17.04
18.11
19.26
20.25
21.32
24 x 67
18.16
19.77
21.40
23.01
24.63
26.36
27.98
29.61
31.22
32.84
24 x 75
19.91
21.72
23.49
25.30
27.09
28.96
30.75
32.52
34.33
36.12
26 x 67
19.90
21.69
23.30
25.09
26.79
28.92
30.62
32.23
34.02
35.72
26 x 75
21.33
23.16
25.23
27.06
29.01
30.88
32.83
34.90
36.73
38.68
28 x 75
22.52
24.48
26.58
28.54
30.57
32.64
34.67
36.77
38.73
40.76
28 x 79
23.70
25.77
28.02
30.09
32.25
34.36
36.52
38.77
40.84
43.00
30 x 36
14.59
15.96
16.93
18.30
19.47
21.28
22.45
23.42
24.79
25.96
30 x 67
21.36
23.34
24.94
26.92
28.71
31.12
32.91
34.51
36.49
38.28
30 x 75
23.18
25.23
27.18
29.23
31.23
33.64
35.64
37.59
39.64
41.64
30 x 79
24.46
26.70
28.62
30.86
32.94
35.60
37.68
39.60
41.84
43.92
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE: Normal temp doors with heaters, 2-Pane Non-Heated Glass
APPLICATION: Case Temperature 38°
24 x 36
0.27
0.55
0.82
1.09
1.36
1.64
1.91
2.18
2.45
2.72
24 x 67
0.43
0.86
1.30
1.73
2.16
2.60
3.03
3.46
3.89
4.32
24 x 75
0.46
0.92
1.39
1.85
2.31
2.78
3.24
3.70
4.16
4.62
26 x 67
0.44
0.87
1.31
1.74
2.18
2.62
3.05
3.48
3.92
4.36
26 x 75
0.47
0.93
1.40
1.87
2.34
2.80
3.27
3.74
4.21
4.68
28 x 75
0.50
0.99
1.49
1.99
2.48
2.98
3.48
3.98
4.47
4.96
28 x 79
0.49
0.97
1.46
1.95
2.43
2.92
3.41
3.90
4.38
4.86
30 x 36
0.31
0.62
0.92
1.23
1.54
1.84
2.15
2.46
2.77
3.08
30 x 67
0.47
0.94
1.40
1.87
2.34
2.80
3.27
3.74
4.21
4.68
30 x 75
0.49
0.98
1.47
1.96
2.45
2.94
3.43
3.92
4.41
4.90
30 x 79
0.53
1.05
1.58
2.10
2.63
3.16
3.68
4.20
4.73
5.26
78. Electrical Information for Model 101 Normal Temp Doors,
Frames & “ELS” Electronic Lighting System
Heater Amperages @ 120 Volts
F, Humidity 65% or less, @ 75°F ambient.
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 85 of 95
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE: Normal temp doors with heaters, 3-Pane Non-Heated Glass or 2-Pane Reflective NHG
APPLICATION: Case Temperature 33°
24 x 36
0.45
0.91
1.36
1.82
2.27
2.72
3.18
3.64
4.09
4.54
24 x 67
0.70
1.39
2.09
2.78
3.48
4.18
4.87
5.56
6.26
6.96
24 x 75
0.76
1.52
2.28
3.05
3.81
4.56
5.33
6.10
6.86
7.62
26 x 67
0.71
1.43
2.14
2.85
3.57
4.28
4.99
5.70
6.42
7.14
26 x 75
0.81
1.61
2.42
3.23
4.03
4.84
5.65
6.46
7.26
8.06
28 x 75
0.82
1.64
2.47
3.30
4.12
4.94
5.77
6.60
7.42
8.24
28 x 79
0.86
1.72
2.58
3.45
4.30
5.16
6.03
6.90
7.75
8.60
30 x 36
0.52
1.04
1.56
2.08
2.61
3.12
3.64
4.16
4.69
5.22
30 x 67
0.77
1.54
2.32
3.09
3.86
4.64
5.41
6.18
6.05
7.72
30 x 75
0.81
1.62
2.44
3.25
4.06
4.88
5.69
6.50
7.31
8.12
30 x 79
0.85
1.70
2.55
3.40
4.25
5.10
5.95
6.80
7.65
8.50
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE: Normal temp doors with heaters, 2-Pane Heated Glass
APPLICATION: Case Temperature 31°
24 x 36
0.80
1.61
2.41
3.21
4.01
4.82
5.62
6.42
7.22
8.02
24 x 67
1.36
2.73
4.09
5.46
6.82
8.18
9.55
10.92
12.28
13.64
24 x 75
1.52
3.04
4.55
6.07
7.59
9.10
10.62
12.14
13.66
15.18
26 x 67
1.44
2.88
4.32
5.76
7.20
8.64
10.08
11.52
12.96
14.40
26 x 75
1.58
3.16
4.73
6.31
7.89
9.46
11.04
12.62
14.20
15.78
28 x 75
1.65
3.31
4.97
6.62
8.27
9.94
11.59
13.24
14.89
16.54
28 x 79
1.73
3.47
5.22
6.96
8.70
10.44
12.18
13.92
15.66
17.40
30 x 36
0.97
1.94
2.91
3.88
4.85
5.82
6.79
7.76
8.73
9.70
30 x 67
1.56
3.12
4.68
6.24
7.80
9.36
10.92
12.48
14.04
15.60
30 x 75
1.71
3.41
5.12
6.83
8.54
10.24
11.95
13.66
15.37
17.08
30 x 79
1.79
3.57
5.36
7.15
8.93
10.72
12.51
14.30
16.08
17.86
F, Humidity 68% or less, @ 75°F ambient.
F, Humidity 80% or less, @ 75°F ambient.
NOTES: 1. All amperages are design amperages subject to the following tolerances: non-heated glass +/- 5%,
heated glass +/- 8%.
2. Although the amperages are calculated at 120 volts, all doors are designed to operate without sweating when used within the application parameters with a voltage range of +/- 10%.
3. Design parameters do not make allowances for factors such as air leaks or unusual air flow patterns within cases; therefore, some sweating may occur when upper limits of temperature or humidity are encountered.
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 86 of 95
11 12 13 14 15 16 17 18 19 20
24 x 36
3.00
3.27
3.54
3.81
4.08
4.36
4.63
4.90
5.17
5.44
24 x 67
4.76
5.19
5.62
6.05
6.48
6.92
7.35
7.78
8.21
8.64
24 x 75
5.09
5.55
6.01
6.47
6.93
7.40
7.86
8.32
8.78
9.24
26 x 67
4.79
5.22
5.66
6.10
6.54
6.96
7.40
7.84
8.28
8.72
26 x 75
5.14
5.61
6.08
6.55
7.02
7.48
7.95
8.42
8.89
9.36
28 x 75
5.74
5.97
6.45
6.95
7.44
7.96
8.45
8.93
9.43
9.92
28 x 79
5.36
5.85
6.32
6.81
7.29
7.80
8.28
8.75
9.24
9.72
30 x 36
3.38
3.69
4.00
4.31
4.62
4.92
5.23
5.54
5.85
6.16
30 x 67
5.14
5.61
6.08
6.55
7.02
7.48
7.95
8.42
8.89
9.36
30 x 75
5.39
5.88
6.37
6.86
7.35
7.84
8.33
8.82
9.31
9.80
30 x 79
5.78
6.30
6.840
7.36
7.89
8.40
8.93
9.47
9.99
10.52
11 12 13 14 15 16 17 18 19 20
24 x 36
5.00
5.46
5.90
6.36
6.81
7.28
7.73
8.17
8.63
9.08
24 x 67
7.65
8.34
9.05
9.74
10.44
11.12
11.82
12.53
13.22
13.92
24 x 75
8.38
9.15
9.90
10.67
11.43
12.20
12.96
13.71
14.48
15.24
26 x 67
7.84
8.55
9.28
9.99
10.71
11.40
12.12
12.85
13.56
14.28
26 x 75
8.88
9.69
10.48
11.29
12.09
12.92
13.72
14.51
15.32
16.12
28 x 75
9.07
9.90
10.71
11.54
12.36
13.20
14.02
14.83
15.66
16.48
28 x 79
9.48
10.35
11.18
12.05
12.90
13.80
14.65
15.48
16.35
17.20
30 x 36
5.72
6.24
6.78
7.30
7.83
8.32
8.85
9.39
9.91
10.44
30 x 67
8.50
9.27
10.04
10.81
11.58
12.36
13.13
13.90
14.67
15.44
30 x 75
8.94
9.75
10.56
11.37
12.18
13.00
13.81
14.62
15.43
16.24
30 x 79
9.35
10.20
11.05
11.90
12.75
13.60
14.45
15.30
16.15
17.00
11 12 13 14 15 16 17 18 19 20
24 x 36
8.83
9.63
10.43
11.23
12.03
12.84
13.64
14.44
15.24
16.04
24 x 67
15.01
16.38
17.74
19.10
20.46
21.84
23.20
24.56
25.92
27.28
24 x 75
16.69
18.21
19.73
21.25
22.77
24.28
25.80
27.32
28.84
30.36
26 x 67
15.84
17.28
18.72
20.16
21.60
23.04
24.48
25.92
27.36
28.80
26 x 75
17.35
18.93
20.51
22.09
23.67
25.24
26.82
28.40
29.98
31.56
28 x 75
18.21
19.86
21.51
23.16
24.81
26.48
28.13
29.78
31.43
33.08
28 x 79
19.14
20.88
22.62
24.36
26.10
27.84
29.58
31.32
33.06
34.80
30 x 36
10.67
11.64
12.61
13.58
14.55
15.52
16.49
17.46
18.43
19.40
30 x 67
17.16
18.72
20.28
21.84
23.40
24.96
26.52
28.08
29.64
31.20
30 x 75
18.78
20.49
22.20
23.91
25.62
27.32
29.03
30.74
32.45
34.16
30 x 79
19.66
21.45
23.22
25.01
26.79
28.60
30.38
32.15
33.94
35.72
4. See following chart for calculating additional Light Amperage for “ELS” Electronic Lighting:
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 87 of 95
“ELS” Lighting System 120 Volt Light Amperage (per frame section)
No. Doors: 1 2 3 4 5
No. “ELS” Lights:
2 3 4 5 6
LAMPS LENGTH
TOTAL
AMPS
48”
0.92 1.45 1.84 2.37 2.76 60”
1.30 2.02 2.60 3.32 3.90 72”
1.31 2.07 2.62 3.38 3.93
MODEL 101 “ELS” NORMAL TEMPERATURE
(2-PANE NON-HEATED GLASS – CASE TEMP 38°F)
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
24 x 36
336 572 808 1044
1281
24 x 67
524 908 1291
1674
2058
24 x 75
589 1018
1448
1877
2306
26 x 67
542 942 1342
1743
2143
26 x 75
608 1056
1505
1953
2401
28 x 75
627 1094
1562
2029
2496
28 x 79
643 1125
1608
2091
2574
30 x 36
365 630 896 1161
1426
30 x 67
576 1010
1445
1879
2314
30 x 75
646 1132
1619
2105
2591
30 x 79
663 1165
1668
2171
2674
MODEL 101 NORMAL TEMPERATURE
(3-PANE NON-HEATED GLASS OR 2-PANE REFL. NHG – CASE TEMP 33°F)
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
24 x 36
349 598 847 1097
1346
24 x 67
541 940 1340
1740
2139
24 x 75
606 1053
1499
1946
2392
26 x 67
557 973 1389
1805
2221
26 x 75
624 1089
1553
2018
2482
28 x 75
642 1125
1607
2090
2572
28 x 79
658 1156
1655
2153
2651
30 x 36
378 656 934 1212
1490
30 x 67
590 1038
1487
1935
2384
30 x 75
660 1161
1661
2162
2662
30 x 79
677 1194
1711
2228
2746
79. Heat Load in BTU/Hr for Model 101 Normal Temp Glass, Door Rail,
Frame Heaters and “ELS” Electronic Lighting System
(Per Door, with Doors Closed @ 75°F Store Ambient)
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 88 of 95
MODEL 101 NORMAL TEMPERATURE
(2-PANE HEATED GLASS – CASE TEMP 31°F)
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
24 x 36
415 731 1046
1361
1677
24 x 67
658 1174
1691
2208
2724
24 x 75
736 1313
1889
2466
3043
26 x 67
682 1223
1764
2305
2846
26 x 75
763 1367
1970
2574
3177
28 x 75
790 1421
2051
2682
3312
28 x 79
814 1467
2121
2775
3429
30 x 36
458 816 1174
1532
1890
30 x 67
731 1321
1910
2500
3090
30 x 75
817 1475
2132
2790
3447
30 x 79
842 1524
2206
2888
3570
NOTE: Add 10-20% to above values depending on door opening frequency.
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE:
APPLICATION:
24 x 36
1.11
2.19
3.24
4.23
5.29
6.48
7.47
8.46
9.52
10.58
24 x 67
1.84
3.37
4.94
6.54
8.14
9.88
11.48
13.08
14.68
16.28
24 x 75
1.98
3.65
5.38
7.18
8.95
10.76
12.56
14.36
16.13
17.90
26 x 67
1.97
3.71
5.40
7.17
8.86
10.80
12.57
14.34
16.03
17.72
26 x 75
2.12
3.97
5.77
7.58
9.38
11.54
13.35
15.16
16.96
18.76
28 x 75
2.16
4.11
6.15
8.08
10.06
12.30
14.23
16.16
18.14
20.12
28 x 79
2.33
4.23
6.28
8.28
10.30
12.56
14.56
16.56
18.58
20.60
30 x 36
1.30
2.60
3.82
5.15
6.28
7.64
8.97
10.30
11.43
12.56
30 x 67
2.07
3.91
5.69
7.63
9.39
11.38
13.32
15.26
17.02
18.78
30 x 75
2.23
4.23
6.23
8.24
10.19
12.46
14.47
16.48
18.43
20.38
30 x 79
2.37
4.46
6.51
8.70
10.74
13.02
15.21
17.40
19.44
21.48
80. Electrical Information for Model 2100 Low Temp Doors,
Frames & “ELS” Electronic Lighting System
Heater Amperages @ 120 Volts
Low temp doors with heaters, 3-Pane Heated Reflective Glass (5.75 W/SQ. FT.)
Case Temperature -10°F, Humidity 74% or less, @ 75°F ambient.
NOTES: 1. All amperages are design amperages subject to the following tolerances: heated glass +/- 8%.
2. Although the amperages are calculated at 120 volts, all doors are designed to operate without sweating when used within the application parameters with a voltage range of +/- 10%.
3. Design parameters do not make allowances for factors such as air leaks or unusual air flow patterns within cases; therefore, some sweating may occur when upper limits of temperature or humidity are encountered.
4. See following chart for calculating additional Light Amperage for “ELS” Electronic Lighting:
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 89 of 95
“ELS” Lighting System 120 Volt Light Amperage (per frame section)
No. Doors: 1 2 3 4 5
No. “ELS” Lights:
2 3 4 5 6
LAMPS LENGTH
TOTAL
AMPS
48”
0.92 1.45 1.84 2.37 2.76 60”
1.30 2.02 2.60 3.32 3.90 72”
1.31 2.07 2.62 3.38 3.93
11 12 13 14 15 16 17 18 19 20
24 x 36
11.70
12.69
13.75
14.81
15.87
16.92
17.98
19.04
20.10
21.16
24 x 67
18.02
19.62
21.22
22.82
24.42
26.16
27.76
29.36
30.96
32.56
24 x 75
19.74
21.54
23.31
25.08
26.85
28.72
30.49
32.26
34.03
35.80
26 x 67
19.74
21.51
23.20
24.89
26.58
28.68
30.37
32.06
33.75
35.44
26 x 75
20.93
22.74
24.53
26.34
28.14
30.32
32.12
33.91
35.72
37.52
28 x 75
22.31
24.24
26.27
28.20
30.18
32.32
34.30
36.33
38.26
40.24
28 x 79
22.84
24.84
26.88
28.88
30.90
33.12
35.14
37.18
39.18
41.20
30 x 36
14.12
15.45
16.58
17.71
18.84
20.60
21.73
22.86
23.99
25.12
30 x 67
20.95
22.89
24.65
26.41
28.17
30.52
32.28
34.04
35.80
37.56
30 x 75
22.71
24.72
26.67
28.62
30.57
32.96
34.91
36.86
38.81
40.76
30 x 79
23.91
26.10
27.99
30.18
32.22
34.80
36.84
38.73
40.92
42.96
MODEL 2100 “ELS” NORMAL TEMPERATURE
(3-PANE NON-HEATED GLASS – CASE TEMP 38°F)
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
24 x 36
306 513 719 925 1132
24 x 67
469 797 1125
1453
1781
24 x 75
527 894 1262
1629
1996
26 x 67
482 822 1162
1503
1843
26 x 75
541 922 1303
1684
2066
28 x 75
555 950 1345
1740
2135
28 x 79
566 973 1380
1787
2193
30 x 36
328 556 784 1012
1240
30 x 67
507 872 1237
1603
1968
30 x 75
569 977 1386
1795
2204
30 x 79
581 1002
1423
1845
2266
81. Heat Load in BTU/Hr for Model 2100 Normal Temp Glass, Door Rail,
Frame Heaters and “ELS” Electronic Lighting System
(Per Door, with Doors Closed @ 75°F Store Ambient)
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 90 of 95
MODEL 2100 “ELS” LOW TEMPERATURE – HEATED GLASS
(3-PANE REFLECTIVE HEATED GLASS – CASE TEMP -10°F)
DOOR SIZE
1 DOOR
2 DOOR
3 DOOR
4 DOOR
5 DOOR
24 x 36
495 887 1278
1668
2059
24 x 67
780 1410
2040
2669
3299
24 x 75
874 1577
2280
2983
3686
26 x 67
815 1479
2143
2807
3472
26 x 75
908 1646
2384
3122
3860
28 x 75
947 1724
2501
3277
4054
28 x 79
973 1776
2578
3381
4184
30 x 36
557 1008
1459
1910
2361
30 x 67
879 1607
2335
3063
3791
30 x 75
979 1787
2596
3404
4212
30 x 79
1009
1848
2687
3526
4365
NOTE: Add 10-20% to above values depending on door opening frequency.
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10
STYLE: Normal temp doors without heaters, 3-Pane Non-Heated Glass
APPLICATION: Case Temperature 38°
24 x 36
0.27
0.54
0.81
1.08
1.35
1.62
1.89
2.16
2.43
2.70
24 x 67
0.42
0.84
1.26
1.68
2.10
2.52
2.94
3.36
3.78
4.20
24 x 75
0.46
0.92
1.37
1.83
2.29
2.74
3.20
3.66
4.12
4.58
26 x 67
0.43
0.86
1.28
1.71
2.14
2.56
2.99
3.42
3.85
4.28
26 x 75
0.47
0.95
1.42
1.89
2.37
2.84
3.31
3.78
4.26
4.74
28 x 75
0.50
0.99
1.49
1.99
2.48
2.98
3.48
3.98
4.47
4.96
28 x 79
0.52
1.03
1.55
2.06
2.58
3.10
3.61
4.12
4.64
5.16
30 x 36
0.31
0.62
0.94
1.25
1.56
1.88
2.19
2.50
2.81
3.13
30 x 67
0.46
0.93
1.39
1.86
2.32
2.78
3.25
3.72
4.18
4.64
30 x 75
0.49
0.98
1.47
1.96
2.45
2.94
3.43
3.92
4.41
4.90
30 x 79
0.51
1.02
1.52
2.03
2.54
3.04
3.55
4.06
4.57
5.08
82. Heat Load in BTU/Hr for Model 2100 Low Temp Glass, Door Rail, Frame Heaters and “ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store Ambient)
83. Electrical Information for Model 2100 Normal Temp Doors,
Frames & “ELS” Electronic Lighting System
Heater Amperages @ 120 Volts
F, Humidity 70% @ 75°F ambient.
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 91 of 95
NUMBER OF DOORS:
1 2 3 4 5 6 7 8 9 10 STYLE:
APPLICATION:
24 x 36
0.17
0.33
0.52
0.69
0.87
1.04
1.21
1.38
1.56
1.74
24 x 67
0.27
0.53
0.80
1.06
1.33
1.60
1.86
2.12
2.39
2.66
24 x 75
0.29
0.59
0.88
1.17
1.47
1.76
2.05
2.34
2.64
2.94
26 x 67
0.28
0.55
0.83
1.10
1.38
1.66
1.93
2.20
2.48
2.76
26 x 75
0.28
0,57
0.85
1.14
1.42
1.70
1.99
2.28
2.56
2.84
30 x 36
0.20
0.38
0.60
0.79
0.99
1.20
1.39
1.58
1.78
1.99
30 x 67
0.30
0.59
0.89
1.19
1.49
1.78
2.08
2.38
2.68
2.97
30 x 75
0.31
0.62
0.94
1.25
1.56
1.88
2.19
2.50
2.81
3.13
“ELS” Lighting System 120 Volt Light Amperage (per frame section)
No. Doors: 1 2 3 4 5
No. “ELS” Lights:
2 3 4 5 6
LAMPS LENGTH
TOTAL
AMPS
48”
0.92 1.45 1.84 2.37 2.76 60”
1.30 2.02 2.60 3.32 3.90 72”
1.31 2.07 2.62 3.38 3.93
11 12 13 14 15 16 17 18 19 20
24 x 36
24 x 67
4.62
5.04
5.46
5.88
6.30
6.72
7.14
7.56
7.98
8.40
24 x 75
5.03
5.49
5.95
6.41
6.87
7.32
7.78
8.24
8.70
9.16
26 x 67
26 x 75
5.20
5.67
6.15
6.63
7.11
7.56
8.04
8.52
9.00
9.48
28 x 75
5.47
5.97
6.45
6.95
7.44
7.96
8.45
8.93
9.43
9.92
28 x 79
30 x 36
3.44
3.75
4.06
4.37
4.69
5.00
5.31
5.62
5.93
6.25
30 x 67
5.11
5.58
6.04
6.50
6.97
7.44
7.90
8.36
8.82
9.30
30 x 75
30 x 79
5.58
6.09
6.60
7.11
7.62
8.12
8.63
9.14
9.65
10.16
Normal temp doors without heaters, 3-Pane Non-Heated Glass
Case Temperature 38°F, Humidity 65% @ 75°F ambient (Low Energy Product)
NOTES: 1. All amperages are design amperages subject to the following tolerances: non-heated glass +/- 5%.
2. Although the amperages are calculated at 120 volts, all doors are designed to operate without sweating when used within the application parameters with a voltage range of +/- 10%.
3. Design parameters do not make allowances for factors such as air leaks or unusual air flow patterns within cases; therefore, some sweating may occur when upper limits of temperature or humidity are encountered.
4. See following chart for calculating additional Light Amperage for “ELS” Electronic Lighting:
2.97 3.24 3.51 3.78 4.05 4.32 4.59 4.86 5.13 5.40
4.70 5.13 5.56 5.99 6.42 6.84 7.27 7.70 8.13 8.56
5.67 6.18 6.71 7.22 7.74 8.24 8.76 9.29 9.80 10.32
5.39 5.88 6.37 6.86 7.35 7.84 8.33 8.82 9.31 9.80
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 92 of 95
11 12 13 14 15 16 17 18 19 20
24 x 36
1.90
2.07
2.25
2.43
2.61
2.76
2.94
3.12
3.30
3.48
24 x 67
2.92
3.18
3.45
3.72
3.99
4.24
4.51
4.78
5.05
5.32
24 x 75
3.22
3.51
3.81
4.11
4.41
4.68
4.98
5.28
5.58
5.88
26 x 67
3.03
3.30
3.58
3.86
4.14
4.40
4.68
4.96
5.24
5.52
26 x 75
3.13
3.42
3.70
3.98
4.26
4.56
4.84
5.12
5.40
5.68
30 x 36
2.18
2.37
2.57
2.77
2.97
3.16
3.36
3.56
3.76
3.95
30 x 67
3.27
3.57
3.87
4.17
4.46
4.76
5.06
5.36
5.66
5.95
30 x 75
3.44
3.75
4.06
4.37
4.69
5.00
5.31
5.62
5.93
6.25
84. Troubleshooting
1. Electrical: Low voltage supply (less than 108V on 120V systems) results in significantly lower wattage. Lower wattage will decrease the efficiency of heaters and lamps.
A. Glass Condensation:
1. No Power? Check: a. Power supply b. Relative humidity in room area c. Hinge Pin Wiring d. Case temperature e. Hinge Pin plugged into door female plug f. Incorrect wiring
2. Low Voltage? Check:
g. Faulty Energy Management System (Sensor)
a. Voltage at main – low voltage b. Energy Management System (Sensor)
B. Door and Frame Rail Condensation:
1. No Power? Check: a. Power supply b. Relative humidity in room area c. Hinge Pin Wiring d. Case temperature e. Hinge Pin installed in female plug in door f. High velocity fans on back of frame g. Energy Management System (Sensor)
2. Low Voltage? Check:
a. Supply voltage – low voltage
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 93 of 95
2. Mechanical: A. Door Not Sealing? Check:
1. Magnetic gasket (Replace if necessary)
2. Torquemaster adjustment
3. Hold-Open
4. Defective frame plastic
5. Frame or door out of square
B. Door Will Not Close?
1. See instructions 2A, 1 through 5 above
C. Door Saw Toothed?
1. Door or frame out of square? (Square to the nearest 1/16” of net opening)
2. Torquemaster adjustment
3. Worn Hinge Pin hole?
4. Case not level?
5. Frame not shimmed properly?
3. Ballast/Lamps: A. Lamps Will Not Start:
1. Ballast failure?
2. Incorrect ballast?
3. Incorrect wiring?
4. Incorrect bulb?
5. Poor contact between bulb and socket?
6. Case too old? (Lamps will usually light, but they will be very dim)
7. Incorrect socket wiring?
8. No ground?
b. Energy Management System (Sensor)
B. Lamp Flickering:
1. Incorrect ballast?
2. Defective bulb?
3. Incorrect voltage?
4. Bulbs without shields?
C. Slow-Starting Bulb:
1. Improper wiring?
2. Poor lamp and socket connections?
3. Voltage too low?
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 94 of 95
4. Defective bulbs?
5. Incorrect ballast?
6. Case too cold?
D. Shortened Lamp Life:
1. Incorrect wiring of lamp or ballast?
2. Incorrect socket connection?
3. Incorrect bulbs or ballast?
E. Blinking Lamps:
1. Voltage too high?
2. Wrong bulbs or ballast?
3. Incorrect socket wiring?
4. Incorrect number of lamps for ballast?
F. Ballast (Humm-Noise):
1. Defective ballast?
2. Loose ballast can or cover?
3. Ballast mounted incorrectly?
85. Safety Precautions
1. Always turn off power to case, doors and frames before starting work on equipment.
2. Always use a qualified electrician for electrical work.
3. Always wear safety glasses when working on equipment.
86. Tips
1. Never splice door or frame heater wires. Complete replacement recommended.
2. When installing gasket and plastics, use a liquid soap.
3. Keep doors and frames clean.
4. For binding gasket or plastic parts, use a food grade silicone.
5. Always replace lamp shields when lamps are replaced.
6. Preventive maintenance is the key to door and frame longevity.
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 95 of 95
COMPANY POLICIES, TERMS OF SALE, AND WARRANTY
The following terms and conditions shall apply to all transactions and agreements between Anthony, Inc. (“Anthony”) and the other party to such transaction or agreement (“Buyer”) with respect to the purchase of any goods from Anthony and/or the extension of credit by Anthony to Buyer for such purchase.
1. PRICE. Prices shown on the face of the sales invoice are F.O.B. the place of shipment as designated by Anthony, packaged for shipment and subject to change without notice.
2. TERMS OF CREDIT. All credit terms are net 30 days from date of invoice. Any deductions from the net invoice amount must be approved by a Anthony authorized to make such changes. If credit is extended to Buyer, Anthony reserves the right to revoke such credit if Buyer fails to make timely payment for any goods delivered. Anthony reserves the right to require payment or other assurances which it deems necessary prior to the shipment of any goods, if, in Anthony’s opinion, exercised in Anthony’s subjective, good faith judgment, the Buyer’s financial condition has deteriorated or the risk of to approval upon receipt of completed credit application. Any goods shipped prior to credit approval shall be shipped C.O.D., “Cashiers Check”, or charge will be applied for each returned check. Goods may not be returned for credit unless prior
authorization
A 1 ½ % per month charge will be assessed on past due amounts.
3. SHIPMENT OF GOODS / RETURN OF GOODS. Every effort will be made to ship the goods on the scheduled shipment date and to maintain production schedules consistent therewith provided however, Anthony shall not be liable for any claims or consequential If Buyer refuses shipment of any standard catalog products under an acknowledged order and those products are consistent with that order and are not delivered damaged or defective, then Buyer will be responsible for (i) return shipment of the products to Anthony in original shipping containers; (ii) return freight to Anthony prepaid by Buyer; and (iii) a restocking charge to be determined by Anthony of not less than twenty-five percent (25%) of the sales price. Buyer assumes the risk of any return shipment damage or loss, the cost of which will be assessed by Anthony and added to the restocking charge. No custom products or custom sizes of catalog items may be returned to Anthony for credit unless those products are not consistent with an acknowledged right to cure the defect at the ship-to location. Costs for special packaging and/or handling requested by Buyer will be billed to Buyer. Shipping terms are specified the specified by Buyer in writing, Anthony shall select the method of shipment and direct shipment of materials to the specified delivery address of Buyer. In the event of any general freight increase increased freight costs, Anthony may, without any advance notice, invoice Buyer for such additional costs. Acceptance and rejections of glass sheets, assembled sealed glass units, and finished doors shall be in accordance with the defect criteria set forth in Industry
4. RISK OF LOSS. Subject to security interests retained by Anthony until payment for the goods is received in full, the title to such goods and risk of loss or damages thereto pass to Buyer upon Buyer will unload shipments promptly and Buyer will be liable for any additional charges such as demurrage, storage, and labor incurred by its failure to do so. Any claims by Buyer for damages to the goods incurred during shipping shall be made to the carrier.
5. warranted to: (i) be free from defects in materials and accordance period of 12 months from the date and place of shipment, provided that the installation and Anthony’s designated necessary parts and labor at its cost to fulfill said Warranty. All parts will be shipped standard ground freight. The extent of Ant to the repair or without charge, at Anthony’s Sylmar 10 years from the shipment date, Anthony will replace sealed glass units that are part of an original results. and twelve (12) month labor warranty. The anti-fog coating is only warranted for a period of twelve (12) months from date of shipment. Anthony reserves the right to change its warranty provisions at its sole discretion at any time with or without prior notification of such change.
No Warranty for
A Anthony product that has been previously designed and accordance any standard Anthony product that has been specially designed or modified to meet a particular Buyer part, accessory, equipment, fixture, component or material, or that has been assembled, different from Anthony’s standard disclaims and make no warranties, express or implied, as to the condition, design, utility, quality, Product, including, without limitation, any warranty of product for a particular purpose or intended use, whether or not such product has been designated by Anthony as a
damages arising from the failure to meet any scheduled shipping dates.
order or they are defective. If they are defective, Anthony reserves the
face of Anthony’s quotation and/or price list, as applicable. Unless otherwise
Specification
WARRANTIES.
with applicable refrigeration standards as of the date of
maintenance
replacement,
Anthony-manufactured
Anthony-manufactured
“Non-Standard
with its standard
manufactured,
adequacy,
non-payment
has otherwise increased. Credit is subject
and an
authorization
number have been granted
or any governmental ruling or regulation that results in
ASTM C1036-06
completion
The products which Anthony manufacture and offer for sale are
of such products have been performed strictly in
specifications
Non-Standard
Product” is any product that is different in any manner from any
specification,
produced, or installed by any method or process, which is
or capacity with respect to any standard or Non-Standard
Standards,
of loading of goods on carrier at Anthony’s factory.
(the “Warranty”). Anthony shall provide all
hony’s liability under the Warranty is limited
at Anthony’s option, of any
manufacturing door if the seal breaks and internal condensation
LED lighting have a five (5) year component warranty
Products.
specifications. A Non-Standard
or that contains any additional or
specifications
for such product. Anthony expressly
Non-Standard
Product.
representative
pre-payment.
level Q3.
workmanship;
non-conforming
plant. Additionally, for a period of
manufactured
Product also includes
substituted
merchantability
of
A $25.00
by Anthony.
and (ii) perform in
manufacture
accordance
with
products
by Anthony in
product,
or fitness of such
on
for a
All
Non-Standard to standard Anthony products, and all services relating to such products, are sold to and accepted by Buyer “as is” and “with all faults”. Without limiting any other provision of this purchase order, Anthony shall have no liability to Buyer for any claim, loss, damage, Product and/or its use or operation, or any other equipment or property of Buyer caused by or alleged to be caused by any such product or its use or operation, whether directly, indirectly, incidentally or thereof or deficiency or defect therein.
The foregoing exclusion of warranty cannot be modified or waived except as expressly set forth in a writing signed by an officer of Anthony authorized to make such modification or waiver.
THE ABOVE EXPRESSED MERCHANTABILITY SHALL NOT BE DAMAGES PROPERTY.
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must be inspected for damage, loss or shortage prior to acceptance from the carrier. If damage or shortage exists with respect to any shipment and it is not concealed, Buyer shall secure a notation of such damage or shortage from the delivering agent on the freight bill or delivery receipt. If damage is Anthony within five (5) days of its delivery and hold the Any claims for visible loss or damage should be filed by Buyer with Anthony in writing immediately do not warranty and Buyer shall be limited to those remedies available for breach of warranty.
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Anthony consents in writing to such cancellation. terms Buyer will be liable for all cost incurred on the order through the
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11. ENTIRE AGREEMENT AND the entire agreement between Anthony and Buyer with respect to the sale and purchase of the goods and any extension of credit. If Anthony and Buyer agree to amend or modify any terms and conditions specified herein, such amendment or modification must be expressly stated on the face of the sales invoice or by a written agreement duly executed by an officer of Anthony and the Buyer. The terms specified herein shall control in the event of any variance between these terms and any terms contained in Buyer’s purchase orders.
12. Buyer and all other claims that arise between the parties, whether sounding in contract or tort, shall be governed by, construed and enforced in accordance with the laws of the State of California. By entering into this purchase order and any other agreement with Anthony, Buyer consents to the jurisdiction of the courts of the State of California to determine all claims between the parties, regardless of whether said claims are contract claims, tort claims, patent claims, trademark claims or copyright claims. Venue of any lawsuit (State or Federal) against Anthony must be filed in Los Angeles County, California. Service of process on Buyer may be made by registered mail addressed to the Buyer.
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damages or expense associated with any Non-Standard
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upon receipt of the materials. All claims of Buyer that materials delivered
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of any goods without notice to Buyer.
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LAW. This purchase order, any agreements between Anthony and
If any provision of the terms and conditions specified herein
unenforceable,
reference and shall not be
of any agreements between Anthony and Buyer.
PARTICULAR
FOR INCIDENTAL OR CONSEQUENTIAL
BY
BUYER/CLAIMS:
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AMENDMENT.
the remaining terms and conditions shall be
considered
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WARRANTIES
PURPOSE. ANTHONY
Upon delivery, shipments
concealed,
Buyer must notify
merchandise
representative
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es within 30 days of the
Cancellation
will be granted only on
cancellation
The terms specified
in any questions of
OF
for its inspection.
of
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herein constitute
interpretation
or
Anthony products are covered by one or more of the following United States Patents: RE035392, 5301092, 5720540, 5879070, 5895111, 5910083, 5902034, 5959816, 6010227, 6298615, 6302036, 6302557, 6389993, 6343405, 5116274, 5244273, 5255473, 5333355, 5471372, 5645330, 6632100, 6637093, 6638088, 6773130, 6641419, 6490983, 6606832, 6606833, 5884361, D600529, 7603882, 7273299, 7674019, D404935, D395968, D612517, 5622414, 7731395 ,8250873 B2.
Anthony products are covered by one or more of the following Foreign Patents: Canada: 2233401, Foreign Patents Pending.
Mexico:185899,
186644, 202491, 238593, 227313, 236090. Other United States and
99-18396-W001_E (01/02/2014)
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