Anthony 2100 Service Manual
Model 101 & 2100
(Including Pass-Thru Door Models 103, 105,
107, 2125, 2127, 2130)
Service & Installation
November, 2012
99-13312-S001
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
B
Page 2 of 95
Contents:
1. Models 101 & 2100 Door & Frame – Reversible Parts Placement (Start 10/89) ...................6
2. Models 101 & 2100 Reversible Door Parts Placement (1989 to 1991) .................................7
3. Models 101 & 2100 Standard (Before 7/94) Frame Net Opening Widths..............................8
3.1.1. 24” Door (Catalog Size) 23-3/16” Actual Door Width ............................................. 8
3.1.2. 26” Door (Catalog Size) 26-3/8” Actual Door Width ............................................... 8
3.1.3. 30” Door (Catalog Size) 29-7/8” Actual Door Width ............................................... 8
4. Models 101 & 2100 Standard Frame Net Opening Heights ..................................................9
5. Models 101 & 2100 Frame Installation ..................................................................................9
6. Frame Divider Board Installation (Prior to 1993) .................................................................10
7. Reversible/Cordless Door & Hold-Open Installation............................................................11
8. Reversing Frame Hardware ................................................................................................12
9. Door Reversing Instructions Models 101 & 2100 (1989-1991)............................................13
10. Door Reversing Instructions (1991 to Present) ...................................................................16
11. Models 103, 105, 107, 2125, 2127 & 2130 Pass-Thru Installation ......................................17
12. Frame Sill Plastic protector Installation Models 101 & 2100................................................19
13. Contact Plate and Contact Plate Retainer Replacement.....................................................20
14. Ordering Replacement Doors..............................................................................................21
15. Torquemaster Replacement ................................................................................................22
16. Door Gasket Replacement ..................................................................................................22
17. Door Plastic (Cover) Replacement ......................................................................................23
18. Door Cut-Away & Handle Replacement ..............................................................................23
19. Side Access Plate Replacement (1989 to 1991) .................................................................24
20. Side Access Plate Replacement (1991 to Present).............................................................24
21. Door Female Plug Replacement (1989 to 1991) .................................................................25
22. Frame Female Plug and/or Socket Replacement (1991 to Present) ...................................25
23. Door Heater Replacement (1989 to 1991) Model 101 Only ................................................26
24. Door Heater Replacement (1991 to Present) Model 101 Only ............................................26
25. Hinge Pin Replacement (1989 to 1991) ..............................................................................27
26. Hinge Pin Replacement (1991 to Present) ..........................................................................27
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27. Wiring Instructions, Heated & Non-Heated Glass (1991 to Present) ...................................27
28. Torque Rod Replacement (1987 to 1991) ...........................................................................28
29. Torque Rod Replacement (1991 to Present).......................................................................28
30. Front Bumper Bar Field Installation .....................................................................................28
31. Model 101 Door Cylinder Lock Replacement or Repair ......................................................29
32. P.O.M. Lock Installation ......................................................................................................30
33. P.O.M. Lock Installation ......................................................................................................31
34. Model 101 Glass Replacement (Reglazing) ........................................................................32
35. Ordering Replacement Frames ...........................................................................................35
36. Frame Heater Wire Replacement........................................................................................36
37. Models 101 & 2100 Frame Heater Schematic/Low Temp ...................................................37
38. Models 101 & 2100 Frame Heater Schematic/Normal Temp ..............................................37
39. Humastat Installation Procedure .........................................................................................38
40. Model 101 Humastat ...........................................................................................................40
41. Model 101 & 2100 Shelf Assembly Catalog Size/Shelf Size ...............................................40
42. Models 101 & 2100 Frame & Shelving with Standard Lighting............................................42
43. Models 101 & 2100 Frame & Shelving with “ELS” Electronic Lighting ................................43
44. Four-Post Stabilizer Bar Installation ....................................................................................44
45. Four-Post Shelf System Installation ....................................................................................44
46. Plastic Tag Molding Installation ...........................................................................................46
47. Model 2100 G.F.I. Location & Wiring Diagram ....................................................................47
48. Lamp Replacement .............................................................................................................47
49. Lamp Socket Replacement .................................................................................................48
50. Recessed Light Socket Replacement..................................................................................49
51. Recessed Lamp Channel Replacement with Remote Ballast .............................................49
52. Recessed Lamp Guard Replacement with Remote Ballast.................................................50
53. Recessed Lamp Replacement ............................................................................................50
54. “Boost & Buck” Transformer Wiring Diagram ......................................................................50
55. Frame Junction Box Wiring (Standard Production) .............................................................51
56. Models 101 & 2100 Light Fixture Placement (Prior to 10/93) ..............................................51
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57. Models 101 & 2100 Light Fixture Placement – “Continuous” Lineup (10/93 to Present) .....52
58. Models 101 & 2100 Low Temp 120-Volt Remote Ballast and Lamp Wiring Diagram for
1-Light Systems ..................................................................................................................53
59. Models 101 & 2100 Low Temp 120-Volt Remote Ballast and Lamp Wiring Diagram for
2-Light Systems ..................................................................................................................54
60. Models 101 & 2100 Normal Temp 120-Volt Remote Ballast and Lamp Wiring Diagram
for 1- & 2-Light Systems ......................................................................................................55
61. Models 101 & 2100 Normal Temp 120-Volt Remote Ballast and Lamp Wiring Diagram
for 3-Light Systems .............................................................................................................55
62. Normal Temp & Low Temp 120-Volt Ballast and Lamp Wiring Diagram - Pre-Wired 1-
Light System .......................................................................................................................56
63. Ballast Replacement ...........................................................................................................56
64. “ELS” Lamp Socket Replacement .......................................................................................57
65. “ELS” Electronic Ballast Replacement and Wiring Instructions ...........................................59
66. T-8 Lamp Replacement Instructions....................................................................................65
67. Dew Point Chart ..................................................................................................................71
68. Electrical Information for Model 101 Low Temp Heated Doors, Frames & Standard Light
Fixtures Heater Amperages @ 120 Volts ............................................................................72
69. Electrical Information for Model 101 Normal Temp Heated Doors, Frames & Standard
Light Fixtures Heater Amperages @ 120 Volts ...................................................................73
70. Heat Load in BTU/Hr for Model 101 Low Temp Glass, Door Rail, Frame Heaters and
Standard Lighting (Per Door, with Doors Closed @ 75°F Store Ambient)...........................76
71. Heat Load in BTU/Hr for Model 101 Normal Temp Glass, Door Rail, Frame Heaters and
Standard Lighting (Per Door, with Doors Closed @ 75°F Store Ambient)...........................76
72. Heat Load in BTU/Hr for Model 2100 Low Temp Glass, Door Rail, Frame Heaters and
Standard Lighting (Per Door, with Doors Closed @ 75°F Store Ambient)...........................78
73. Electrical Information for Model 2100 Low Temp Heated Doors, Frames & Standard
Light Fixtures Heater Amperages @ 120 Volts ...................................................................79
74. Electrical Information for Model 2100 Normal Temp Doors, Frames & Standard Light
Fixtures Heater Amperages @ 120 Volts ............................................................................80
75. Heat Load in BTU/Hr for Model 2100 Normal Temp Glass, Door Rail, Frame Heaters
and Standard Lights (Per Door, with Doors Closed @ 75°F Store Ambient).......................81
76. Heat Load in BTU/Hr for Model 101 Low Temp Glass, Door Rail, Frame Heaters and
“ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store Ambient) ..82
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77. Electrical Information for Model 101 Low Temp Doors, Frames & “ELS Electronic
Lighting System Heater Amperages @ 120 Volts ...............................................................83
78. Electrical Information for Model 101 Normal Temp Doors, Frames & “ELS” Electronic
Lighting System Heater Amperages @ 120 Volts ...............................................................84
79. Heat Load in BTU/Hr for Model 101 Normal Temp Glass, Door Rail, Frame Heaters and
“ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store Ambient) ..87
80. Electrical Information for Model 2100 Low Temp Doors, Frames & “ELS” Electronic
Lighting System Heater Amperages @ 120 Volts ...............................................................88
81. Heat Load in BTU/Hr for Model 2100 Normal Temp Glass, Door Rail, Frame Heaters and
“ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store
Ambient)..............................................................................................................................89
82. Heat Load in BTU/Hr for Model 2100 Low Temp Glass, Door Rail, Frame Heaters and
“ELS” Electronic Lighting System (Per Door, with Doors Closed @ 75°F Store Ambient) ..90
83. Electrical Information for Model 2100 Normal Temp Doors, Frames & “ELS” Electronic
Lighting System Heater Amperages @ 120 Volts ...............................................................90
84. Troubleshooting ..................................................................................................................92
85. Safety Precautions ..............................................................................................................94
86. Tips .....................................................................................................................................94
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s: 199
1 to
Description
Description
Description
Description
1. Hinge Pin
11. Female Receptacle
21. Bottom Lamp Socket
31. Light Fixture
2. Molded Hinge Pin (’91)
12. Magnetic Gasket
22. Bulb
32. Contact Plate
3. Corner Screw
13. Magnet
23. Torquemaster
33. Contact Plate
4. Corner Piece
14. Torque Rod
24. Junction Box
34. Door Extrusion
5. Door Extrusion
15. Double Socket
25. Single Receptacle
35. Retainer
6. Heater Wire
16. Double Receptacle
26. Single Socket
7. Hold-Open (’86-90)
17. Frame Extrusion
27. Raceway Cover
8. Hold-Open (’90)
18. Installation Hole
28. Raceway Cover
9. Door Cover
19. Installation Screw
29. Raceway
10. Door Handle
20. Top Lamp Socket
30. Frame Mullion
1. Models 101 & 2100 Door & Frame – Reversible Parts Placement
(Start 10/89)
Change Present
1. Hinge Rail is hollow.
2. Use #2 Hinge Pin; replaces #1.
3. Delete #11 Receptacle.
4. Single hinge side Access Hole in center of Hinge Rail only. Delete #36.
36. Access Hole Cover
Plate
37. Torque Rod (Right
Angle)
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Description
Description
Description
1. Corner Piece
7. Gasket
13. Cap
2. Corner Screw
8. Camel Back
14. Access Tube
3. Glazing Channel
9. Hinge Pin
15. Handle
4. Heater Wire
10. Receptacle
16. Handle Screw
5. Door Rail
11. Cover
17. Molded Hinge Pin
6. Plastic
12. Torque Rod
18. Torque Rod
2. Models 101 & 2100 Reversible Door Parts Placement (1989 to 1991)
Changes: 1991 to Present
1. Hinge Rail is hollow.
2. Use #17 Hinge Pin; replaces #9.
3. Delete #10 Receptacle.
4. Use #18 Torque Rod; replaces #12
5. Single hinge side Access Hole in center of Hinge Rail only. Delete #11.
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A B C D
MULLION
NET OPENING
FLANGE
NET OPENING
A B C D
MULLION
NET OPENING
FLANGE
NET OPENING
A B C D
MULLION
NET OPENING
FLANGE
NET OPENING
3. Models 101 & 2100 Standard (Before 7/94) Frame Net Opening Widths
A B C
TWO-DOOR FRAME THREE-DOOR FRAME FOUR-DOOR
FRAME
3.1. Frame Width Data
FIVE-DOOR
3.1.1. 24” Door (Catalog Size) 23-3/16” Actual Door Width
ENDLESS
FINISHED FRAME
D
FRAME
48-5/8” 72-3/8”
96-1/8” 119-7/8”
FULL
3.1.2. 26” Door (Catalog Size) 26-3/8” Actual Door Width
FINISHED FRAME
48-7/8” 72-5/8”
96-3/8” 120-1/8”
ENDLESS
FULL
FINISHED FRAME
FINISHED FRAME
55-1/4” 82-3/16” 109-1/8” 136-1/16”
55-1/2” 82-7/16” 109-3/8” 136-5/16”
3.1.3. 30” Door (Catalog Size) 29-7/8” Actual Door Width
ENDLESS
FULL
FINISHED FRAME
FINISHED FRAME
62”
92-7/16” 122-7/8” 153-5/16”
62-1/4” 92-11/16” 123-1/8” 153-9/16”
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CATALOG DOOR HEIGHT
75” 73” 67” 63”
FINISHED FRAME
74-13/16”
72-13/16”
66-13/16”
64-9/16”
NET OPENING HEIGHT
75” 73” 67”
64-3/4”
CATALOG WIDTH
CATALOG HEIGHT
24” 26” 30” 75” 73” 67” 63”
ACTUAL SIZE
23-3/16”
26-3/8”
29-7/8”
73-1/16”
71-1/16”
65-1/16”
62-13/16”
4. Models 101 & 2100 Standard Frame Net Opening Heights
4.1. Frame Height Data
4.2. Door Size
5. Models 101 & 2100 Frame Installation
1. Read instructions completely before installing frames.
2. Openings must conform to net openings listed in Price Book or other.
3. Check size of finished frame to net opening.
4. Do not force frame into tight opening.
5. Check net opening for plumb and square as shown. Sill must be level left to right and
front to back.
a. Jambs, header and sill should be wood for a secure installation
b. Anthony door frame needs a sill of at least 1-1/2” for proper installation.
Frame Installation Pass-Thru Cross Section (w/wo Threshold)
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6. Set frame in net opening. For safety, partially install wood screws in top of frame. Do
not tighten. Torquemaster (silver rectangular box) goes at bottom of frame; hinge pin
to top of frame.
7. Check frame for square, as shown. Shim as necessary. Ensure that shims are placed
as close to installation holes as possible. When shimming is necessary, shim top and
bottom and/or left end of frame and right end of frame to maintain square of frame in
net opening.
Continuous Lineup Frames:
8. Set next frame into case opening and snug frame against right side of first frame.
9. Square and plumb second frame. For safety, partially install wood screws in top of
frame.
10. Insert sex bolts through right side of first frame, into left side of second frame.
Tighten until frames are pulled together.
11. From inside of case, caulk all four sides of frame, between frame and opening.
12. Starting with frame sill, install mounting screws and tighten, then do sides and top.
Do not over-tighten top screws, as this will bow frame.
13. From inside the case, re-check caulking.
6. Frame Divider Board Installation (Prior to 1993)
Instructions are for multiple full flange frame lineups.
Frames are shipped with divider board taped to end of frame.
Divider board is pre-cut to given net opening height. For example, a 75” net opening will
get a 75” divider board, and a 67” net opening will get a 67” divider board.
If net opening height varies, make up the difference with a solid shim.
1. Set frame into case opening and push frame tight against left side of opening. Square
and plumb frame. Install installation screws on bottom of frame, left end of frame and
top of frame.
2. Insert divider board behind flange on right side of frame. Toenail divider board to sill
and header, if possible. (Metal cover plate is on customer side.) Screw right end of
frame to divider board.
3. Set next frame into net opening and snug frame against divider board. Install screws
through left side of frame into divider board.
4. When adding divider boards and frame sections, always make sure frames are plumb
and square.
5. Continue adding frames and divider boards to complete line-up.
6. Divider boards must be snug between sill and header.
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7. Reversible/Cordless Door & Hold-Open Installation
Model 101 and 2100 Hold-Open
Note: Replace spare shoulder screw (#2) in spare box housing nut (#4) when
installing or reversing a door.
1. Align door with torque rod and insert into the Torquemaster socket at base of door.
2. Engage door with hinge pin plug inserted into hinge pin plug receptacle at top of
frame.
Instructions
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3. Push door into top frame with thumb until hinge pin plug snaps into place.
4. Adjust closing force by turning the screw on the front of the Torquemaster with a flathead screwdriver. Turn counter-clockwise to tighten, clockwise to loosen.
5. If necessary to square door in frame opening, turn end screw on Torquemaster
(marked SAG ADJ) with a flat-head screwdriver.
6. Do not use power tools for installation or removal.
8. Reversing Frame Hardware
1. Remove Torquemaster by turning center screw counter-clockwise.
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2. Remove back cover plate with flat-head screwdriver and insert into opposite
Torquemaster hole. Replace and re-install Torquemaster in new position.
3. Insert back safety cover plate into opposite side hinge receptacle.
4. Do not use power tools for installation or removal.
9. Door Reversing Instructions Models 101 & 2100 (1989-1991)
1. Release tension on Torquemaster by turning front screw clockwise.
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2. On Hold-Open (1990 to Present), remove shoulder screw from camel back hinge on
back of door (Model 101 and 2100 Hold-Open Instructions).
3. Remove hinge pin plug from frame by inserting needle-nose pliers into hinge pin plug
1/8” hole. Compress and pull hinge pin plug away from frame.
4. Lift door out of Torquemaster. Lean door on its side against a stable surface.
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5. Remove hinge pin plug access cover from hinged side of door.
6. Disengage safety snap from female plug, remove male plug from door and insert in
opposite end of door.
7. Remove torque rod by sliding it out bottom of door and insert in opposite end of door.
8. Model 101 & 2100 have only one female receptacle. When reversing door, also
reverse receptacle. Pull receptacle from one end and feed back down through
opposite end.
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9. Carefully replace hinge pin access covers.
10. Do not use power tools for installation or removal.
11. See Model 101 & 2100 torque rod below.
10. Door Reversing Instructions (1991 to Present)
Door Quick Disconnect and
1. Reverse door hardware.
a. Remove cover plate from center hinge side of door.
b. Disconnect hinge pin connectors from door heater and/or glass heater connectors.
c. Pull hinge pin out through top of door.
Reversing
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d. Remove torque rod from bottom of door; pull rod down and out.
e. Insert torque rod in opposite end of door.
f. Insert hinge pin in opposite end of door.
g. Plug in hinge pin connectors to door heaters and/or glass heaters.
2. Wiring Instructions:
Heated Glass:
a. If glass is heated, unplug Black and White lead wires from glass.
b. To re-connect heated glass, plug in Black and White lead wires coming off heater
loom to Black and White lead wires from glass.
Non-Heated Glass:
a. Connect Black or Red lead wires from hinge pin to Black or Red door heater lead.
b. Connect White lead wire from hinge pin to White door heater lead.
4. Re-install door.
3. Replace hinge side cover plate.
11. Models 103, 105, 107, 2125, 2127 & 2130 Pass-Thru Installation
With Threshold Without
Note: If a roll-a-way cart is included in order, it must be behind the door before
installing frame.
1. Refer to Frame Installation instruction to install frame.
2. When threshold is desired, drill and tag on pre-drilled mounting holes only.
3. For installation of door and hold-open, use Reversible/Cordless Door & Hold-Open
Installation instructions.
4. With door in closed position, adjust floor wiper seal to fit flush with door and/or slab.
Turn screws clockwise to tighten and counter-clockwise to loosen.
Threshold
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5. For additional bottom support, Anthony Pass-Thrus are equipped with a base plate
and two special floor anchor bolts.
6. Pass-Thru Frame Wiring Diagrams
a. With Threshold
Heater Wire
b. Without Threshold
White
Lead Wire
Black
Lead Wire
11.1. Pass-Thru 101 Model Numbers
1. Model 103: All glass or all solid panel.
2. Model 105: 1/3 glass, 2/3 solid panel.
3. Model 107: All glass with Roll-A-Way cart.
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DOOR SIZE
30”
26-3/4”
11.2. Pass-Thru 2100 Model Numbers
1. Model 2130: All clear glass with colored border, or all glass with solid color.
2. Model 2125: 1/3 clear glass, 2/3 solid color glass.
3. Model 2127: All clear glass with colored border, and Roll-A-Way cart.
12. Frame Sill Plastic protector Installation Models 101 & 2100
1. Set metal protector on sill inside of case between clear opening of frame, with curved
edge over bottom sill plastic.
2. Stick frame guard to top of bottom raceway with two-way tape provided.
Frame Guard
TA0432D
CATALOG
GUARD LENGTH
24” 19-1/2”
26” 23-1/4”
NOTE: Foam 5/16” x 3/4” Polyethelene #8302 unless otherwise specified.
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13. Contact Plate and Contact Plate Retainer Replacement
Note: In the illustration above, Model 100R is shown. Model 100FR is the same
except for the mullion and mullion contact plate. Model 101 is the same except
for the mullion cover as shown in Door Quick Disconnect and Reversing.
1. Remove door.
2. To remove contact plate and contact plate retainer, insert flat-head screwdriver under
side back edge of retainer plastic.
Pull up to unsnap retainer from mullion and perimeter of frame. Remove contact plate.
Frame heaters are now exposed.
End and Center Mullion (1987 to Present)
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3. To replace retainer and contact plate, lay contact plate flat on frame rail, insert top
front leg edge of retainer between the contact plate and the mullion. Snhap retainer on
back edge of mullion and perimeter of frame.
4. Contact plate for prewired ballast frame is 3-7/16” wide. Contact plate for nonprewired frames is 2-1/2” wide.
14. Ordering Replacement Doors
Replacement Doors (All Swing Door
1. Specify outside dimensions of door (measure to nearest 1/16”).
2. With or without heaters?
3. Hinge swing; left or right?
4. Specify model: Cooler or Freezer?
5. Specify finish.
6. Specify any custom items in the original order.
7. Specify date of original order and/or Anthony confirmation/invoice number. (Original
manufacture date is stamped on metal spacer bar between panes of glass, as shown
above.
8. With or without locks?
9. Specify voltage.
Models)
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15. Torquemaster Replacement
Torquemaster
1. Torquemaster is used on all standard production frames.
2. To remove, insert flat-head screwdriver into top center cutout in Torquemaster and turn
screw 1/8” turn. If necessary, insert small flat-head screwdriver between edge of
Torquemaster and frame and gently pry up.
3. Reverse instructions to replace.
16. Door Gasket Replacement
Door
Gasket
1. Remove old gasket by starting in corner, gently pulling gasket away from plastic.
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2. Model 101 To replace gasket, remove top and bottom door plastic and slide the
gasket up the two verticals. Slide top and bottom plastic onto gasket and
replace top and bottom plastic on door rail. Tuck in corners of gasket with
a flat-head screwdriver.
Model 2100 Lay new gasket over track in back of door rail. With a single-edged plastic
roller, roll in the outside edge of door gasket first, then the inside edge.
Tuck in all four corners.
3. Reverse instructions to replace.
17. Door Plastic (Cover) Replacement
1. Starting in corner, gently pull rubber gasket away from door plastic.
2. With gasket removed, insert flat-head screwdriver under outside edge of plastic and
gently pry up. At either end of plastic, run screwdriver the complete length and width of
door rail. With outside edge of plastic released, push plastic toward glass to remove.
3. To replace, insert inside edge of plastic into inside door rail groove. Snap outside edge
of plastic over outside edge of door rail.
18. Door Cut-Away & Handle Replacement
Handle Replacement Door Cut-Away
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1. Model 101 Remove plastic hole plug from back of door plastic.
2. Insert 5/32” Allen wrench into access holes and turn screws counter-clockwise to
remove.
3. Reverse instructions to replace handle.
4. Model 2100 Remove screws on side of door rail
5. Reverse instructions to re-install.
19. Side Access Plate Replacement (1989 to 1991)
Hinge Pin and Cover Plate Hinge Pin Removal
Note: Lead Wires: Heater (Black, White), Receptacle (Black, White, Green), Glass
(Black, White).
1. Side access plate is located at top side of door.
2. To remove, insert flat-head screwdriver under edge of cover and lift up.
3. Snap plate into door extrusion to replace.
20. Side Access Plate Replacement (1991 to Present)
1. Access plate is located on the center of the hinge rail (Door Quick Disconnect and Reversing).
2. To remove side access plate, insert small flat-head screwdriver under edge of cover
and lift up.
3. Snap plate into door extrusion to replace.
Model 101/2100 Doors Service & Installation
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99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
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21. Door Female Plug Replacement (1989 to 1991)
1. Model 101 Only – Gently insert flat-head screwdriver under edge of top side access
plate and pull up to remove (Hinge Pin and Cover Plate/Door Cut-Away).
2. Unsnap hinge pin from female receptacle.
3. Female plug is installed with additional lead wire. Pull female plug out through access
hole and cut Black, White and Green/Yellow lead wires.
4. Reverse instructions to replace door female plug. Re-wire Black to Black, White to
White and Green/Yellow to ground.
5. Replace side access plate.
22. Frame Female Plug and/or Socket Replacement (1991 to Present)
Double Station Socket Single Station
Model 100R, 100FR, 101 (1989) Model 100R, 100FR, 101 (1987 to Present)
Note: Double Station Socket Wire Leads – 2 Reds, 2 Whites, 2 Greens
1. Model 101 Only – Frame female plug is removed through front side of frame.
2. Insert small Phillips-head screwdriver into round access hole in face of female plug, and
turn screw counter-clockwise to remove. For double station socket replacement,
remove two screws out through front.
3. Female plug has extra length wire leads in raceway for easy placement.
4. Pull plug out front and cut lead wires: Black-White, and Green/Yellow.
5. Reverse instructions to re-wire: Black to Black, White to White and Green/Yellow to
ground.
Socket
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
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23. Door Heater Replacement (1989 to 1991) Model 101 Only
1. Remove door gasket and plastic.
2. Remove side access plate (Door Cut-Away).
3. Unsnap hinge pin from female receptacle.
4. Wiring for the door is done in the center side of hinge rail.
5. To remove heater, cut solid lead wires: Black, White and Green/Yellow (ground).
6. Heater wire lies in track on the back outside edge of door. Pull heater out.
7. If glass is heated, cut Black and White lead wires from glass.
8. Reverse instructions to replace door heater. Wire Black to Black, White to White and
Green/Yellow to ground. If heated glass is used, reconnect glass Black and White lead
wires to heater Black and White lead wires.
24. Door Heater Replacement (1991 to Present) Model 101 Only
1. Remove door plastic and door gasket.
2. Remove center side access plate (Door Quick Disconnect and Reversing).
3. To remove heater, unplug solid lead wires: Black or Red, White and Yellow/Green
(ground).
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
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Page 27 of 95
4. If glass is heated, unplug Black and White solid wires from glass.
5. Heater wire lies in track on the back outside edge of door. Pull heater out.
6. Reverse instructions to replace door heater. Plug in Black or Red lead wire from hinge
pin to Black or Red lead wire from heater, White lead wire from hinge pin to White
heater lead and Green/Yellow lead from hinge pin to ground.
Note: If glass is heated, plug in Black and White lead wires coming off heater loom to
Black and White lead wires from glass.
7. Replace side access plate.
8. Replace door plastic and gasket.
25. Hinge Pin Replacement (1989 to 1991)
1. Model 101 - Remove top side access plate (Door Cut-Away).
Note: Lead Wires: Heater (Black, White), Receptacle (Black, White, Green), Glass
(Black, White).
2. Unsnap female receptacle from hinge pin and remove hinge pin out through top door
rail.
3. Reverse instructions to replace.
26. Hinge Pin Replacement (1991 to Present)
1. Model 101 & 2100 - Remove center hinge side access plate (Door Quick Disconnect and
Reversing
).
2. Unplug Black or Red lead wire from hinge pin from Black solid heater wire lead.
3. Unplug White lead wire from hinge pin from White solid heater wire lead.
4. Unplug Green/Yellow (ground) lead wire.
5. If glass is heated, unplug Black and White lead wire on heater loom from Black and
White lead wire from glass.
6. Pull hinge pin out through top of door.
7. Reverse instructions to replace.
27. Wiring Instructions, Heated & Non-Heated Glass (1991 to Present)
1. Heated Glass – Connect Black or Red lead wire from hinge pin to Black lead wire from
glass and Red or Black lead wire from door heater (Door Quick Disconnect and Reversing).
2. Connect White heater lead wire from hinge pin to glass White lead wire.
3. Non-Heated Glass – Connect Black or Red lead wire from hinge pin to Black or Red
door heater lead.
4. Connect White lead wire from hinge pin to White door heater lead.
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
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Page 28 of 95
5. Replace hinge side cover plate.
6. Re-install door.
28. Torque Rod Replacement (1987 to 1991)
1. To remove torque rod, use flat-head screwdriver. Catch edge of torque rod shaft and
tap rod down and out through bottom of door.
2. Reverse instructions to replace.
29. Torque Rod Replacement (1991 to Present)
1. To remove torque rod, use flat-head screwdriver. Catch edge of torque rod shaft with
screwdriver and tap rod down into place (Door Quick Disconnect and Reversing).
2. To replace, slide end of rod up hinge rail, then insert square shaft of torque rod into
square hole in door rail. Tap into place.
Note: Torque rod has no tip.
30. Front Bumper Bar Field Installation
Front Bumper
1. Order door guards 1” smaller than actual door width.
2. Specify finish (Gold/Silver).
Bar
Model 101/2100 Doors Service & Installation
TITLE:
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Installation
REV.
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3. Anthony provides pre-drilled screw holes in bar. Customer must drill a #30 or 1/8” hole
in door rail 13/16” from each side of door rail.
4. Screws for mounting bar are self-tapping. Screws are not to exceed 3/8” in length.
5. Mount bar at desired vertical height to protect door glass.
31. Model 101 Door Cylinder Lock Replacement or Repair
Cylinder
1. If lock arm is bent or damaged, remove door plastic from back of door.
2. Insert Allen wrench in lock access hole and remove screw.
3. Pull washers out, then lock arm and replace.
4. Reverse instructions to replace.
5. If cylinder lock is defective, follow instruction #2 above. Insert key into lock and pull lock
out through front of door.
6. Reverse instructions to replace.
Lock
Model 101/2100 Doors Service & Installation
TITLE:
99-13312-S001 Model 101/2100 Doors Service &
Installation
REV.
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Page 30 of 95
32. P.O.M. Lock Installation
1. Remove dummy plug from hinge pin access plate on top of frame on handle side of
door.
2. The P.O.M Lock inserts into a hinge pin access plate.
3. Insert key into P.O.M Lock’s square keyhole and turn key counterclockwise to lock.
4. Remove key.
5. To remove P.O.M. Lock, insert key into square hole and turn key clockwise.
6. Pull straight out to remove lock.
7. Replace dummy plug.
8. Lock only side that inserts into hinge access plate.
9. Facing doors, the lock on the right side is for left-hinged doors and the lock on the left
side is for right-hinged doors.
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