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1KDB
Installation Manual
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Anthony 1KDB Installation Manual

401B/1KDB
CoolRite/FreezeRite
Installation Manual
99-16105-I003
Copyright © 2011 by ALL rights reserved. Information in this document is subject to change without notice. Companies, names and data used in
examples herein are fictitious unless otherwise noted. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without express permission of Anthony Manufacturing Co., Inc.
Anthony products identified in this manual are design ed and certified to meet or for safety, and for sanitation standards. European products meet requirements. Each customer is responsible for final site appr ov al.
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TABLE OF CONTENTS
1. Preliminary Considerations for Door and Frame Servicing Procedures ............................... 4
1.1. Safety ........................................................................................................................ 4
1.2. Tools .......................................................................................................................... 4
1.3. Tips ............................................................................................................................ 4
2. Frame Installation an d Ser v i c e Maintenance ....................................................................... 5
2.1. Shimming .................................................................................................................. 5
2.2. To Install the Frame ................................................................................................... 6
2.3. Frame Electrical Wiring Connectio ns ......................................................................... 7
3. Door Installation and Service Maintenance (Model 401 & 1KDB) ........................................ 9
3.1. To Install the Door Assembly ..................................................................................... 9
3.2. Remove the Door Assembly (Model 401 & 1KDB) .................................................. 11
3.3. To Reverse the Door Swing (Model 1KDB Only) ..................................................... 13
3.3.1. Frame .......................................................................................................... 13
3.3.2. Door ............................................................................................................. 15
3.4. TorqueMaster™ and SAG Adjustment (Model 401B and1KDB) ............................. 16
4. CoolRite - FreezeRite Door Installati on ............................................................................. 17
4.1. To Install the CoolRite/FreezeRite Door Assembly .................................................. 17
4.2. To Remove the Door Assembly ............................................................................... 19
4.3. Torque Rite Adjustment ........................................................................................... 20
5. Revision History Page ....................................................................................................... 21
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1. PRELIMINARY CONSIDERATIONS FOR DOOR AND FRAME SERVICING PROCEDURES

1.1. Safety

Proper safety equipment includes:
NOTE: Turn off all electrical power prior to beginning work on the door or on any
electrical equipment. Use extra caution when working with or around the door glass package.
NOTE: Do Not use power tools for the following procedures.

1.2. Tools

Tools required for this procedure include:
• #2 Phillips-head screwdriver Flat-head screwdriver
• Needle-nose pliers Rubber or plastic mallet
• 7/16” and 1/2” Hand Wrench 5/32” Hex Key
• Wire stripper and cutter Soldering iron
• Heat Gun Razor Knife

1.3. Tips

• Complete replacement of wire assemblies is recommended whenever required. Splice wires only if necessary, using proper materials: such as electrical tape, wire nuts, flux core solder and heat shrink.
• Apply liquid soap to rail plastic covers and gaskets upon installation to facilitate insertion into mounting grooves.
• Keep doors and frames clean for product efficiency. This can also help reduce energy consumption and potential health hazards.
• Whenever binding gasket or plastic parts, use food grade silicone.
• Whenever replacing fluorescent lamps, always replace lamp covers as well.
• Always use the correct tool for the job to be performed. This ensures proper
installation and minimizes safety risks.
• If there is any doubt about the work to be performed, consult with a certified technician or Anthony representative.
• Preventative maintenance is recommended to ensure product longevity.
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2. FRAME INSTALLATION AND SERVICE MAINTENANCE

1. Read instructions completely before installing the frame.
• Clearance between the frame sill and the case bottom or floor is mandated by local building codes.
• Sill net opening must be at minimum of two inches in height
• Sill must be completely level.
2. Before installing the frame, confirm the size of the net opening accommodates the finish frame. If the tolerances are too high, the net opening will have to be enlarged.
3. Check size of finished frame to net opening.
4. Subtract the frame height measurement, from the net opening’s height measurement.
5. Subtract the fra me wi dth meas urem ent, from the net opening’s w i dth measur e me nt .
6. Divide each number in half. This is the amount of gap that will occur between the frame and the net opening.
7. If the gap between the frame and the net opening is greater than 1/16”, shim the gap for a proper fit.

2.1. Shimming

1. Acquire sturdy, penetrable material, such as plywood. The thickness of the material should be wedge shaped or slightly less than the gap to be filled.
2. Measure the gap length (height or width of frame) and cut the shim material to 1/16” less than the measured length.
3. Install the shim using the same type of mounting hardware that will be used to install the frame. Be certain that the shim installation hardware will not interfere with the frame installation hardware
4. If necessary, cut a second shim to the same length and install it in the opposite side of the net opening.
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5. If the adjacent sides of the net opening need shimming, repeat the previous steps. Match the shim length to the frame sides of the net opening (less 1/16”).
Anthony Door Sill Cross Section DisplayRite Sill Cross Section with Sill Location with Sill Location

2.2. To Install the Frame

1. Verify openings conform to net openings listed in price book or original order.
2. Insert the finished frame assembly into the net opening. DO NOT for ce th e fra me if the fit is too tight.
3. Insert a mounting screw into a mounting hole in each corner of the frame and tighten each screw until it is approximately a quarter inch from flush.
4. Check the frame is aligned properly or square.
Frame Installation Reference
5. Use a measuring tape to measure diagonally one corner to the opposite and note the distance.
6. Measure the distance between the remaining two corners.
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7. Both measurements should be the same, within a 1/16” difference.
8. Confirm the frame and frame flanges are vertically aligned to the wall surface around the net opening.
9. Place a level on the top flange of the header frame to check if it is horizontally aligned.
10. If the top of the header frame sags or bows, correct as necessary.
11. When the frame is aligned, tighten all mounting screws securely until each is flush to the frame surface.
12. DO NOT over-tighten the screws, as this can cause the frame to become out of square.
13. Check entire frame to ensure installation is correct.
NOTE: Use caulk and food grade silicone sealant to seal the gap bet ween the
frame and the surrounding wall, inside case, cooler or freezer.

2.3. Frame Electrical Wiring Connections The seven individual wires extending from the flexible conduit atop the frame,

provide electrical power to various frame and door functions. Refer to the wiring diagram label, affixed to the frame header.

Wire Diagram Connection Label

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