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101B
Installation Manual
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Service Manual
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Anthony 101B Installation Manual

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101B, 210X, ELM, VSTB
Installation Manual
99-16105-I001
101B, 210X, ELM, VSTB Installation Manual
Copyright © 2010 by ALL rights reserved. Information in this document is subject to change without notice. Companies, names and data used in
examples herein are fictitious unless otherwise noted. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without express permission of Anthony Manufacturing Co., Inc.
Anthony products identified in this manual are design ed and certified to meet or for safety, and for sanitation standards. European products meet requirements. Each customer is responsible for final site appr ov al.
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TABLE OF CONTENTS
1. PRELIMINARY CONSIDERATIONS FOR DOOR AND FRAME SERVICING
PROCEDURES ................................................................................................................... 4
1.1. Safety ........................................................................................................................... 4
1.2. Tools ............................................................................................................................. 4
1.3. Tips ............................................................................................................................... 4
2. FRAME INSTALLATION AND SERVICE MAINTENANCE ................................................. 5
2.1. Shimming ..................................................................................................................... 5
2.2. To Install the Frame ...................................................................................................... 6
2.3. Frame Electrical Wiring Connectio ns ............................................................................ 7
3. DOOR INSTALLATION ....................................................................................................... 8
3.1. To Install the Door Assembly ........................................................................................ 8
3.2. To Remove the Door Assembly .................................................................................... 9
3.3. To Reverse the Door Swing ....................................................................................... 11
3.3.1. Frame ...................................................................................................................... 11
3.3.2. Door ........................................................................................................................ 12
4. TORQUEMASTER™ AND SAG ADJUSTMENT ............................................................... 13
5. REVISION HISTORY PAGE .............................................................................................. 14
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1. PRELIMINARY CONSIDERATIONS FOR DOOR AND FRAME SERVICING
PROCEDURES

1.1. Safety Proper safety equipment includes:

NOTE: Turn off all electrical power prior to beginning work on the door or on any
electrical equipment. Use extra caution when working with or around the door glass package.
NOTE: Do Not use power tools for the following procedures.

1.2. Tools Tools required for this procedure include:

• #2 Phillips-head screwdriver Flat-head screwdriver
• Needle-nose pliers Rubber or plastic mallet
• 7/16” and 1/2” Hand Wrench 5/32” Hex Key
• Wire stripper and cutter Soldering iron
• Heat Gun Razor Knife

1.3. Tips

• Complete replacement of wire assemblies is recommended whenever required. Splice wires only if necessary, using proper materials: such as electrical tape, wire nuts, flux core solder and heat shrink.
• Apply liquid soap to rail plastic covers and gaskets upon installation to facilitate insertion into mounting grooves.
• Keep doors and frames clean for product efficiency. This can also help reduce energy consumption and potential health hazards.
• Whenever binding gasket or plastic parts, use food grade silicone.
• Whenever replacing fluorescent lamps, always replace lamp covers as well.
• Always use the correct tool for the job to be performed. This ensures proper
installation and minimizes safety risks.
• If there is any doubt about the work to be performed, consult with a certified technician or Anthony representative.
• Preventative maintenance is recommended to ensure product longevity.
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2. FRAME INSTALLATION AND SERVICE MAINTENANCE

1. Read instructions completely before installing the frame.
• Clearance between the frame sill and the case bottom or floor is mandated by local building codes.
• Sill net opening must be a minimum of two inches in height
• Sill must be completely level.
2. Before installing the frame, confirm the size of the net opening accommodates the finish frame. If the tolerances are too high, the net opening will have to be enlarged.
3. Check size of finished frame to net opening.
• Subtract the frame height measurement from the net opening’s height measurement.
• Subtract the frame width measurement from the net opening’s width measurement.
• Divide each number in half. This is the amount of gap that will occur between the frame and the net opening.
4. If the gap between the frame and the net opening is greater than 1/16”, shim the gap for a proper fit.

2.1. Shimming

1. Acquire sturdy, penetrable material, such as plywood. The thickness of the material should be wedge shaped or slightly less than the gap to be filled.
2. Measure the gap length (height or width of frame) and cut the shim material to 1/16” less than the measured length.
3. Install the shim using the same type of mounting hardware that will be used to install the frame. Be certain that the shim installation hardware will not interfere with the frame installation hardware
4. If necessary, cut a second shim to the same length and install it in the opposite side of the net opening.
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5. If the adjacent sides of the net opening need shimming, repeat the previous steps. Match the shim length to the frame sides of the net opening (less 1/16”).
Anthony Door and Frame Cross-Section

2.2. To Install the Frame

1. Verify openings conform to net openings listed in price book or original order.
2. Insert the finished frame assembly into the net opening. DO NOT for ce th e fra me if the fit is too tight.
3. Insert a mounting screw into a mounting hole in each corner of the frame and tighten each screw until it is approximately a quarter inch from flush.
4. Check the frame is aligned properly or square.
• Use a 16-foot measuring tape to measure diagonally one corner to the opposite and note the distanc e.
• Measure the distance between the remaining two corners.
• Both measurements should be the same, within a 1/16” difference.
5. Confirm the frame and frame flanges are vertically aligned to the wall surface around the net opening.
6. Place a level on the top flange of the header frame to check if it is horizontally aligned.
7. If the top of the header frame sags or bows, correct as necessary.
8. When the frame is aligned, tighten all mounting screws securely until each is flush to the frame surface.
NOTE: DO NOT over-tighten the screws, as this can cause the frame to
become out of square.
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9. Check entire fra me to ensur e i nst all ation is correct.
NOTE: Use caulk and food grade silicone sealant to seal the gap between
the frame and the surrounding wall, inside case, cooler or freezer.
Frame Installation Reference

2.3. Frame Electrical Wiring Connections

Wire Diagram Connection Label
Wiring Diagram
The seven individual wires extending from the flexible conduit atop the frame, provide electrical power to various frame and door functi o ns for the wiring diagram label, affixed to the frame hea der .
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Using wire connectors, these wires should be grouped by the Hot wires (Circuit wires), the Neutral wires and the ground wire for connection to either the facility or the case power.
• Blue/White wire connects to the supplied Hot (or Lights Circuit Wire).
• White/Blue wire connects to the supplied Light neutral wire.
• Red and Black wires connect to the supplied Hot (or Door/Frame Heater
Circuit Wire).
• White/Red and White/Black wires connect to the supplied neutral wire for
Door/Frame Circuit.
• Green/Yellow wire connects to the supplied ground wire.
NOTE: Wiring for lights should have a separate circuit from the door/frame heater
wiring circuit.

3. DOOR INSTALLATION

3.1. To Install the Door Assembly

1. Hold the door on each side, with the handle facing forward. Lift door, align torque rod to insert into TorqueMaster™ socket at base of frame.
Insert Torque Rod
2. Engage door with hinge pin inserted into Gib (hinge pin plug) receptacle at top of frame. Push door into frame until hinge pin snaps in place.
Connect Hinge Pin
3. Insert the hold-open bolt through the elongated hold-open slot.
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4. Insert the washer and the hold-open bolt into the frame mounting hole and tighten the bolt, use a 7/16” open-ended hand wrench.
Tighten Hold-Open Bolt
5. Set the door tension swing and correct the door alignment by adjusting the TorqueMaster™. (See TORQUEMASTER™ AND SAG ADJUSTMENt.
NOTE: Exercise caution when handling the door. NOTE: DO NOT use power tools when adjusting the TorqueMaster™. NOTE: DO NOT over tighten hold-open bolt. Verify hold-open does not bind while
sliding along the hold-open bolt. Adjust as necessar
y.

3.2. To Remove the Door Assembly

1. Release tensio n on To rqueMaster™ with a flat-head screwdriver. Turn the TorqueMaster™ front facing screw clockwise, until the door does not automatically close from an open position.
Release TorqueMaster Tension
2. Open door to access the hold open device, then loosen and remove hold-open detent bolt using a 7/16” hand wrench.
Remove Hold-Open Bolt
3. Retract the door to a near-c l osed pos it ion.
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4. Remove hinge pin plug from frame by inserting top-half of needle-nose pliers into the spring clip grip hole and the bottom half beneath the hinge pin shroud.
Disengage Hinge Pin Hinge Pin Assembly
5. Compress pliers to clamp down on hinge pin spring clip, then simultaneously pull the hinge pin away from the frame and pull the door top out.
Withdraw Away From Hinge Gib
6. Lift door out of TorqueMaster™. Secure or lean door on its side against a stable surface.
Withdraw From Frame
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3.3. To Reverse the Door Swing Some doors are reversible. Remove the door from the frame first and then perform

the following steps.

3.3.1. Frame

1. To remove Torquemaster, insert fl at-head screwdriver into top center cutout in Torquemaster, and turn mounting screw counter-clockwise for less than ½ turn. Lift Torquemaster off frame.
2. Pry off (underneat h) pl ug cap fro m mounti ng hol e, on opposite side of the doorframe with a flat-head screwdriver.
Remove TorqueMaster
Remove Plug Gap
3. Set Torquemaster on opened mounting hole. Align the flanged corners of the mounting tabs with the SAG ADJUSTMENT screw facing the inside of the frame.
Mount TorqueMaster
4. Use the flat-head screwdriver and turn the Torquemaster mounting setscrew clockwise for ½ turn, to tighten the mounting flange and lock it in place.
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5. Relocate and install the hold-open stand-offs and spacer into the opposite hold-open mount of the same door frame.
Insert Stand-Off

3.3.2. Door

1. Access the hinge pin wire connections in the rail on the hinge side of the door assembly.
2. Disconnect the Hot, Neutral, and Ground wires of the hinge pin.
Hinge Pin Wire
3. Loosen and remove the hinge pin assembly from the top door rail.
4. Using a plastic mall et and a fla t-head screwdriver, remove the torque rod from the bottom of the door assembly.
Remove Torque Rod
5. Reinstall the hinge pin and the torque rod into the opposite ends of the door assembly.
6. Reconnect the hinge pin wires and confirm all connections.
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7. Check and confirm torque rod and hinge pin are correctly installed.
8. Reinstall the door into the frame per the door installation procedures.

4. TORQUEMASTER™ AND SAG ADJUSTMENT

The TorqueMaster™ reg ul ates t he door al i g nmen t and the door closing tension.

Remove Torque Rod
1. Use a flathead screwdriver to adjust the torque rod tension, by turning the outside screw on the TorqueMaster™.
• Turn counter-clockwise to increase tension.
• Turn clockwise to decrease the tension.
2. Adjust the door sag to square the door in the frame by turning the screw that is marked SAG ADJ. (sag adjustment), on the end of the TorqueMaster™, until the door is aligned square in opening.
• Turn counter-clockwise to raise handle side of door.
• Turn clockwise to lower the handle side of door.
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A
B
C
BGee
November 2006
D
SWatstein
30 March 2010

5. REVISION HISTORY PAGE

REV ORIGINATOR DESCRIPTION OF CHANGE EFFECTIVE DATE
E F
SWatstein S. Fisher
27 May 2010 Reformat from Fram emaker to Word 12/18/2012
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