Anderson Manufacturing AV-9000 User Manual

Instruction

Manual ANDERSON

Anderson Instrument Co., Inc.

156 Auriesville Rd.

Fultonville, NY 12072

Phone: [phone]

800-833-0081

Fax: [phone]

AV-9000 Recorder/

Rev. G	Recording Controller

Doc. AIC-3677

AV-9000 Manual Revision Log

	Revision		Date	Description
	Edition 1		6/16/95	Released
	Edition 1	Rev A	7/14/95	Revised Pages: 4,5, 1-1 thru 1-5, 2-8, 4-3, 4-5,
				4-6, 4-9 thru 4-11, 4-17, 4-37, 4-39, 4-40, 4-42,
				4-48, 4-50, 4-57, 4-100, 4-101, 7-1 thru 7-3, 10-1,
				11-1, C-2, C-3, C-5 thru C-7, C-10, C-11, C-13;
				Added Pages: D-1 thru D-4 and E-1 thru E-2.
	Edition 1	Rev B	8/10/95	Revised Pages: 2-9 thru 2-13, 3-16, 4-13, 4-29,
				11-2 thru 11-7, B-1 thru B-2, C-4, C-10 and E-1
				thru E-3.
	Edition 1	Rev C	11/6/95	Revised Pages: 5, 1-3, 1-5, 2-6, 2-15, 3-5, 3-6,
				3-35, 4-8, 4-17, 4-26, 4-45, 4-79 thru 4-101, 6-9
				thru 6-14, 8-1, 10-1 thru 10-2, 11-4, 11-6, A-1, A-
				4, E-1 thru E-3;
				Added Pages: 10-3 thru 10-5, 11-7 thru 11-8, A-6
				thru A-7, D-7;
				Deleted Pages: 4-102.
	Edition 1	Rev D	4/15/96	Revised Pages: 1,3,5, 1-3 thru 1-6, 2-1, 2-3, 2-4,
				2-6, 2-8, 2-15, 2-16, 3-3 thru 3-8, 3-10, 3-11, 3-19
				thru 3-21, 3-24, 3-28, 3-29, 3-36 thru 3-39, 4-1
				thru 4-3, 4-6 thru 4-13, 4-15, 4-17, 4-18, 4-23,
				4-24, 4-26, 4-30, 4-31, 3-35, 4-58, 4-59, 4-62,
				4-63, 4-65 thru 4-67, 4-71, 4-73, 4-74, 4-77 thru
				4-99, 5-2, 6-1, 6-6, 6-12, 6-13, 8-4, 9-3 thru 9-8,
				10-4, 11-5, thru 11-8, A-2, B-2, E-2.
				Added Pages: 8-5, 9-7, 9-8, A-8.
				Deleted Pages: 4-100, 4-101.
	Edition 1	Rev E	9/18/96	Revised Pages: 1, 2-2, 4-23 thru 4-24, 4-58 thru
				4-59, 4-63, 4-65, 4-67, 4-73 thru 4-74, 4-80, 4-87,
				4-91, 4-95 thru 4-96, 11-1 thru 11-4, C5, C14,
				D-3.
	Edition 2	Rev F	4/1/97	Revised Pages: 1-1, 1-3, 1-4, 1-5, 2-16, 3-13,
				3-16,3-17, 3-23, 3-29, 3-33, 3-44, 4-2, 4-17, 4-20,
				4-21, 4-22, 4-23, 4-24, 4-34, 4-36, 4-38, 4-39,
				4-41,4-42, 4-45, 4-54, 4-58, 4-59, 4-63, 4-65,
				4-66, 4-67, 4-68, 4-69, 4-73, 4-74, 4-75, 4-77,
				4-78, 4-80, 4-87, 4-91, 4-93, 4-94, 5-1, 6-6, 6-12,
				6-13, 8-2, 8-3, 8-4, 8-5, 9-2, 9-6.
				Added Pages: 3-24, 3-25, 3-36, 3-37, 3-43, SEC13
	Edition 3	Rev G	7/1/98	Revised Pages: 9-2 thru 9-22
				Added Pages: SEC 14

Prefix & Table of Contents	1	Edition 3
		Rev G

AV-9000 Manual Prefix

MANUAL ORGANIZATION

This manual is organized in twelve major sections:

Section 1	Introduction and General Information
Section 2	Installation and Wiring
Section 3	The Basics of Recorder Operation
Section 4	Configuration
Section 5	Display Programming
Section 6	Chart Prompts
Section 7	Alarm Settings
Section 8	Action Time Settings
Section 9	Enables & Passwords
Section 10	Test
Section 11	Calibration
Section 12	Appendix
Section 13	Controllers
Section 14	Profilers

All users should be familiar with the first three sections of this manual before beginning to operate the recorder.

Operators are then advised to cover the Display Programming, Chart Prompts and Alarm Setting sections. Configurators should be familiar with all information, particularly the details in the Configuration Programming section.

ANDERSON TECHNICAL AND APPLICATION SUPPORT

Please have your recorder model number AND serial number available before calling for technical and application support. Support is available from:

The Anderson Instrument Company, Inc.

156 Auriesville Road

Fultonville, New York 12072

1-800-833-0081 or 1-518-922-5315 Fax: [phone] or 1-518-922-8997

Prefix & Table of Contents	2	Edition 3
		Rev G

Table of Contents

			PAGE
SECTION 1 - INTRODUCTION AND GENERAL INFORMATION			1-1
1.1	Unpacking		1-1
1.2	Installation of Pen Cartridge Assembly		1-2
1.3	Order Matrix/Model Number		1-3
1.4	Specifications		1-4
1.5	Warranty Statement		1-7
SECTION 2 - INSTALLATION AND WIRING			2-1
2.1	Mounting		2-1
2.2	Preparation for Wiring		2-3
2.3	Wiring Connections - Inputs		2-6
	2.3.1	Shipped Configuration/Jumper Positioning	2-7
	2.3.2	Sensor Break	2-7
	2.3.2	AC Power Connections	2-8
	2.3.4	Thermocouple Connections	2-9
	2.3.5	RTD Connections	2-10
	2.3.6	Voltage Connections	2-11
	2.3.7	Current Connections	2-12
	2.3.8	Switch Input Connections	2-13
2.4	Wiring Connections - Outputs		2-14
	2.4.1	SPDT Relay	2-14
	2.4.2	Solid State Relay Driver (SSRD)	2.14
	2.4.3	Current Output	2-15
	2.4.4	24 VDC Transmitter Power Supply	2-15
	2.4.5	Communications	2-16
SECTION 3 - THE BASICS OF RECORDER OPERATION			3-1
3.1	Power Up		3-1
3.2	Instrument Modes		3-1
	3.2.1	Normal Display	3-1
	3.2.2	Display Prompts	3-1
	3.2.3	Chart Prompts	3-1
	3.2.4	System Prompts	3-1
3.3	Keypad Functions		3-2
	3.3.1	DISPLAY key	3-2
	3.3.2	CHART key	3-2
	3.3.3	SCROLL key	3-2
	3.3.4	ARROW key	3-2
	3.3.5	RESET key	3-2
	3.3.6	ESCAPE key, MODIFY key, ENTER key	3-2
	3.3.7	Special keys	3-2
3.4	Changing Parameter Setting - Modify		3-3
	3.4.1	Changing Values	3-3
	3.4.2	Changing Text	3-3
	3.4.3	Changing Choices	3-3
	3.4.4	Copy/Initialize	3-4
	3.4.5	Passwords	3-4
	3.4.6	Enables	3-4
3.5	The Display		3-4
3.6	General		3-4
3.7	Display Details		3-5
3.8	Chart Details		3-7

Prefix & Table of Contents	3	Edition 3
		Rev G

			PAGE
	3.8.1	Chart Printing Interruptions	3-8
	3.8.2	New Chart Printing Requirements	3-9
	3.8.3	Example Chart	3-9
	3.8.4	Sequence of Events	3-12
3.9	Getting Started		3-13
3.10	Quick Start Procedure		3-14
SECTION 4 - CONFIGURATION			4-1
4.1	Entering Configuration		4-1
	4.1.1	Inputs	4-1
	4.1.2	Constants	4-14
	4.1.3	Custom Curves	4-15
	4.1.4	Derived Variables	4-18
	4.1.5	Process Variables	4-32
	4.1.6	Recorders	4-43
	4.1.7	Totalizers	4-52
	4.1.8	Timers	4-61
	4.1.9	LEDs	4-64
	4.1.10	Relays	4-66
	4.1.11	Current Outputs	4-69
	4.1.12	Instrument Settings	4-72
	4.1.13	Derived Actuators	4-78
	4.1.14	Operator Inputs	4-81
	4.1.15	Operator Messages	4-85
	4.1.16	Chart Messages	4-89
	4.1.17	Simulated Variables	4-95
SECTION 5 - DISPLAY PROGRAMMING			5-1
SECTION 6 - CHART PROMPTS			6-1
6.1	Change Chart		6-1
6.2	Chart Configuration		6-2
SECTION 7 - ALARM SETTINGS			7-1
SECTION 8 - ACTION TIME SETTINGS			8-1
SECTION 9 - ENABLES & PASSWORDS			9-1
SECTION 10 - TEST			10-1
SECTION 11 - CALIBRATION			11-1
SECTION 12 - APPENDIX
	A - Board Layouts		A-1
	B - Ranges		B-1
	C - Reference		C-1
	D - Examples		D-1
	E - Accuracy Tables		E-1

Prefix & Table of Contents	4	Edition 3
		Rev G

		PAGE
SECTION 13 - CONTROLLERS		13-1
13.1	Entering Controllers	13-3
13.2	Control Setpoints	13-18
13.3	Control State Access	13-22
13.4	Tuning Parameters	13-31
SECTION 14 - PROFILERS		14-1
14.1	Profile Entry	14-1
14.2	Profile Settings	14-4
14.3	Profile Control	14-7

Figures and Tables

Figure 1-1	Pen Cartridge Installation	1-2
Figure 2-1A	Mounting Dimensions	2-1
Figure 2-1B	Dimensional Drawing	2-2
Figure 2-2	Noise Suppression	2-4
Figure 2-3	Noise Suppression	2-4
Figure 2-4	Board and Terminal Locations	2-6
Figure 2-5	Shipped Jumper Positions	2-7
Figure 2-6A	AC Power Connections, 115/230	2-8
Figure 2-6B	AC Power Connection, Universal	2-8
Figure 2-7	TC Connections	2-9
Figure 2-8	RTD Connections	2-10
Figure 2-9	Voltage Connections	2-11
Figure 2-10	Current Connections	2-12
Figure 2-11	Switch Input Connections	2-13
Figure 2-12	SPDT Relay Output	2-14
Figure 2-13	SSR Driver Ouptut	2-14
Figure 2-14	Current Output	2-15
Figure 2-15	Transmitter Power Supply	2-15
Figure 2-16	RS-485 Communications	2-16
Figure 2-17	RS-232 Communications	2-16
Figure 3-1	Keypad	3-2
Figure 3-2	Example Chart	3-12
Figure 11-1	Jumper Positions for Calibration	11-3
Figure A-1	Power Supply Board	A-1
Figure A-2	Mother Board	A-2
Figure A-3	Relay/SSR Board	A-3
Figure A-4	Input Board	A-4
Figure A-5	Motor Driver Board	A-5
Figure A-6	Current Ouptut Board	A-6
Figure A-7	Transmitter Power Supply	A-7
Figure A-8	Communication Board	A-8
Table 2-1	Board ID Jumpers	2-7
Table 3-1	Configure Chart Parameters	3-10
Table 3-2	Recorder Parameters	10-1
Table 10-1	Available Tests	10-1
Table 11-1	Calibration Routines	11-1
Table 11-2	Range Select	11-2
Table 11-3	Input Board Jumper Positions	11-3

Prefix & Table of Contents	5	Edition 3
		Rev G

Section 1 - Introduction and General Information

This instrument is a microprocessor based circular chart recorder capable of measuring, displaying, and recording from a variety of inputs. Applications include temperature, level, pressure, flow, and others. The instrument can be specified as either a one, two, three, or four pen model.

The standard process sensor inputs (up to 8 total inputs) are user configurable to directly connect to and convert thermocouple, RTD, millivolt, volt, milliamp or contact closure inputs. Thermocouple and RTD linearization, as well as thermocouple cold junction compensation, are performed automatically. Up to four individually isolated 24 VDC regulated transmitter power supplies are available for transmitter inputs, each providing up to 25 mADC.

Using the optional math capability, mass flow, BTUs, relative humidity, and other derived variables can be calculated, as well as simple math functions performed and custom curve conversions. Optional totalization is available for input values or derived variables. Any recorder value can be treated as a process value, to provide alarming and special display capability.

Up to 4 variables can be recorded as analog trend lines on chart sizes of 10, 11, or 12 inches in diameter. The trend lines can be the result of instantaneous values, connecting the values, drag pen, average values, or connecting the average values. The trend lines can be scaled and positioned on the chart in zones. Trend scales, units, and a trend tag can be printed in the same color as time lines.

Dates, times, batch numbers, operator IDs, process values, scales and alarm messages can all be printed on the chart in color.

Definitions for a large number of "Terms and Concepts" described in this manual are included in Appendix C.

1.1 UNPACKING

Remove the instrument and pen cartridge assembly from the shipping container and inspect for any damage due to shipment. If any damage is noticed due to transit, report and file a claim with the carrier. Write the model number and serial number in spaces provided on Page 1-3 of this manual for future reference. The model number and serial number are found on the label on the case, viewed when platen is open.

!

CAUTION: READ THIS MANUAL

THE INTERNATIONAL HAZARD SYMBOL IS FOUND ADJACENT TO THE LOWER PLATEN HOLD DOWN SCREW. IT IS IMPORTANT TO READ THIS MANUAL BEFORE INSTALLING OR COMMISSIONING THE UNIT.

Section 1

1-1

Edition 3

Rev G

1.2 INSTALLATION OF PEN CARTRIDGE ASSEMBLY

Remove the pen cartridge assembly from its shipping container. With mounting tab on the bottom, slide the pen cartridge assembly (item 2 on Figure 1-1) into the print actuator (item 1 on Figure 1-1).

FIGURE 1-1

PLASTIC CHART SHIELD (DO NOT REMOVE)

INSTALL PEN

CARTRIDGE (2)

PRINT ACTUATOR

TRAVERSE CABLE

PRINT ACTUATOR (1)

1

2

3

4

5

6

7

8

Edition 3

1-2

Section 1

Rev G

1.3 ORDER MATRIX / MODEL NUMBER

						AV-	9											0						0								0		3			3
	TYPE																																						CASE TYPE & MOUNTING
1	Recorder Only																																	3					NEMA4X Wall/Panel Mount
2	Recorder/Controller
	PENS/COLORS																																						ENCLOSURE OPTIONS
2																															3								Plastic Window
	Two Trend, Two Colors**
4	Four Trend Pens, Four Colors																																						MEMORY CARD/COMS
	UNIVERSAL INPUTS																												0										None
1	One Input																																						MATH/TOTALIZER
2	Two Inputs																										0												None
3	Three Inputs																										1												Math
4	Four Inputs																										2												Totalizer
6	Six Inputs																										3												Math & Totalizer
8	Eight Inputs
0	FIXED CHARACTER																																						24V TRANSMITTER POWER SUPPLY
																									0														None
	RELAY OUTPUTS																								1														One Supply
																									2														Two Supplies
0	None																								3														Three Supplies
2	Two Relays																								4														Four Supplies
4	Four Relays
6	Six Relays

8Eight Relays

0FIXED CHARACTER

	4-20 mA OUTPUTS (isolated)*				*	One 4-20mA output
0	None					required for each
3	One 4-20 mA Output (int. pwr.)					controller function
4	Two 4-20 mA Outputs (int. pwr.)
5	Three 4-20 mA Outputs (int. pwr.)				**	Pens/colors are added
6	Four 4-20 mA Outputs (int. pwr.)					to the instrument in the
7	Two 4-20 mA Outputs (ext. pwr.)					following order: red,
8	Four 4-20 mA Outputs (ext. pwr.)					then green, then blue,
9	Four 4-20 mA Outputs (2-int. pwr./2-ext. pwr.)					and then black.
NOTE:	Additional charts may be ordered separately (100 per box)
	12î/100 Rings		#00215216

Warranty: The AV-9000 is backed by a comprehensive 2 year warranty.

Operation Manual: One operation manual is supplied with each unit.

Replacement Pen Cartridges

Part Number	Pen Colors
60500802	Green, Red
60500803	Blue, Green, Red
60500804	Blue, Green, Red, Black

MODEL NUMBER

SERIAL NUMBER

Section 1	1-3	Edition 2
		Rev F

1.4 SPECIFICATIONS

DESCRIPTION

The instrument is the first circular chart recorder with the ability to record trend data and print alphanumeric in four colors. It uses unique ìring onlyî charts and has the ability to zone and scale trend data. These capabilities not only provide the best trend data readability, but also instant association with the corresponding scales. Whether itís basic application of recording inputs, to a demanding application requiring derived variables, logic functions, totalization, or other capabilities, the instrument can be supplied with the necessary level of sophistication, while maintaining an uncomplicated operator interface.

MODELS

The instrument is available in versions for trend recording of one to four values. The number of colors can equal the number of trended values, or all four colors can be provided. The latter option provides the greatest color flexibility and makes it easier to add trend capability to the instrument in the field. The instrument can have up to eight inputs, and inputs are not directly associated with trend pens. The instrument can trend any combination of inputs, averages, derived variables, logic states, even totals. A full compliment of options provides the flexibility to handle virtually any type of application.

FEATURES

ïColor Chart

ï1,2,3, and 4 trend pen versions

ïAll versions with optional four color capability

ï10", 11", or 12" charts

ïLinear scales and radial time lines

ïTrend zoning and dual zone capability

ïUp to 8 universal inputs

ï40 character, vacuum fluorescent display

ïSimultaneous display approach for flexibility

ïBuilding block approach for flexibility

ïMath and equations for actuators

ïLogic equations for actuators

ï9 digit totalizes

ïChart messages

ïOperator inputs

ïOperator messages

ïReal time clock

ïTime and date printed on charts

CONFIGURATION

A multilevel prompting scheme provides rapid access to all configuration data. By model number and

selective enabling the software displays only those configuration sections needed. The 40 character, vacuum fluorescent display provides true English language prompts. The 15 keypad makes moving through the prompts and modifying the parameters intuitive. Multiple choice selections and use of the ìquick select keysî simplifies the programming of many parameters. Copy functions make configuring similar sets of parameters even faster. Two methods of modifying character strings simplifies the entry of English tags and units. The instrument even displays the proper jumper placement for the installer. The instrument can virtually be configured without looking at the manual.

Section 1	1-4	Edition 2
		Rev F

OPERATOR INTERFACE

Beyond the configuration capability, the display, keypad, and prompting system provide superior real time data presentation. The display of each instrument value is configurable and three display formats are available, providing a range from fully detailed displays with 20 character tags, alarm indications, values, and units, to four process values displayed simultaneously. Separate keys are used to access the display, chart, and configuration related areas. By selective enabling and password protection, access to various operational areas of the instrument can be limited or controlled. Some keys can also be configured to provide special functions, such as resetting totalizers. The operator interface has been designed to make daily operation as simple as possible. Changing charts, for example, requires only three keystrokes.

CONSTRUCTION

The instrument is housed in a structural foam moulded enclosure which can be panel or surface mounted. Mounting brackets are included. Its design allows it to fit into the smallest panel cutout of competitive products, while it covers the largest cutout of others. Glass and plastic windows are available, along with a cover lock. The standard enclosure carries a NEMA3 rating, with an optional NEMA4X available.

OPTIONS

The instrument is available with a full compliment of options. Up to eight isolated universal inputs are available with each being configurable to any of the available input types. Up to four isolated transmitter power supplies can be added. Up to four inputs or derived variables can be assigned as "process variables", allowing up to four alarms for each. Alarms can be process high or low, or rate rising or falling. The alarming capability is standard, but the hardware outputs are optional. Up to eight on/off outputs are available, either relay or solid state relay driver outputs. Besides alarms, any of over eighty other digital values/ states can be used to actuate on/off outputs. Up to two non-isolated analog outputs or up to 4 isolated analog outputs are available. Any of over twenty values can be used to drive analog outputs (i.e. inputs, derived variables, etc.) Other options include PC based configuration software and a communications interface.

FIELD UPGRADES

All of items listed in the Options section are easily installed in the field. Typically it involves just adding boards, but possibly PROMs may need to be changed as well. To add totalizers or the math package, only PROMS must be changed. If the four color option was purchased, only PROMS need to be changed to expand trend capability, otherwise, a relative costly pen arm assembly must be replaced as well.

Section 1

1-5

Edition 3

Rev G

INPUTS

Input Types
Thermocouple	Types J, K, T, R, S, E, B, N, G, D, C, Ni/Ni-Moly, and Platinel II.
RTD	Platinum 100, 2 or 3 wire
	.00385 coefficient DIN 43760/IEC 751
	.00392 coefficient USA
	.00392 coefficient SAMA
	Nickel 100, 2 or 3 wire
Voltage DC	0 to 25mV, 0 to 100 mVDC, 0 to 1 VDC, 0 to 10 VDC
Current DC	0 to 20mA, 4 to 20mA
	Internal 50 ohm shunt resistor
Contact Closure	Open/closed switch sensing without external voltages or resistors
Impedance	25mV, 100mV, 1 Volt: > 10 meg ohms
	10 Volt: > 50 K ohms
	mA: 50 ohms
RTD Excitation Current	1 mA

INPUT PERFORMANCE

Measurement Error	± .025% of measurement span reference accuracy
Cold Junction Compensation Error	± 0.2°C @ 25 degrees C
Cold Junction Compensation Rejection	0.04°/degree C deviation from 25 degrees C
Linearization Error	TCs: ± 0 .25°C typical, ± 0.5°C worst case with exceptions
	RTDs: ± 0.1°C typical, ± 0.3°C worst case
Ambient Temperature Error	± 0 .01% of span per degree C deviation from 25 degrees C
Factory Calibration Error	Refer to the Accuracy Table
Isolation	500 VDC/350 VAC
Common Mode Rejection	120 dB min.
Normal Mode Rejection	100 dB min. @ 60 Hz or greater
Scan Rate	The input scan rate is programmable and dependant on the number of active
	inputs present. The total scans per second for the instrument is 16 scans/
	second, and the instrument can have up to 8 inputs configured.

Edition 3

1-6

Section 1

Rev G

ACCURACY TABLES

	See Note:	1	2	3	4	5	6
TC	RANGE	REF	LIN.	FACTORY	REF+LIN	DEVIATION	RESOL
TYPE	°C	ACC'Y	ACC'Y	CAL	+CAL	ACC'Y	°C/bit
		°C	°C	°C	°C	°C
J	0/1200	0.43	0.20	0.32	0.95	0.12	0.066
WIDE	-200/0	0.63	0.08	0.56	1.28	0.02	0.097
J	0/400	0.11	0.05	0.33	0.50	0.04	0.017
NARROW	-200/0	0.16	0.08	0.56	0.80	0.02	0.024
K	0/1370	0.62	0.26	0.40	1.28	0.14	0.095
WIDE	-250/0	1.05	0.30	0.78	2.13	0.03	0.159
K	0/500	0.15	0.08	0.39	0.62	0.05	0.023
NARROW	-250/0	0.26	0.30	0.78	1.35	0.03	0.040
E	0/1000	0.33	0.19	0.28	0.80	0.10	0.050
WIDE	-250/0	0.66	0.42	0.62	1.71	0.03	0.101
E	0/300	0.09	0.19	0.29	0.57	0.03	0.014
NARROW	-250/0	0.17	0.42	0.62	1.21	0.03	0.025
N	0/1300	0.68	0.21	0.42	1.32	0.13	0.104
WIDE	-250/0	1.44	0.60	0.93	2.97	0.03	0.220
N	0/600	0.18	0.11	0.44	0.73	0.06	0.028
NARROW	-200/0	0.31	0.20	0.81	1.32	0.02	0.048
	-250/-200	0.93	0.60	2.15	3.68	0.01	0.142

To achieve stated results, the following thermocouples must be used with the INPUT TYPE/RANGE set to TC NARROW

G	1800/2300		1.59	0.54	0.79	2.92	0.05	0.243
	800/1800		1.23	0.43	0.64	2.30	0.10	0.188
	500/800		1.38	0.25	0.70	2.33	0.03	0.210
	300/500		1.79	0.25	0.87	2.91	0.02	0.274
	0/300		3.65	0.58	1.61	5.84	0.03	0.557
C	1800/2300		2.14	0.54	1.01	3.68	0.05	0.326
	1200/1800		1.62	0.43	0.80	2.85	0.06	0.247
	300/1200		1.33	0.28	0.68	2.29	0.09	0.202
	0/300		1.54	0.12	0.77	2.43	0.03	0.235
D	1800/2300		1.88	0.38	0.90	3.26	0.05	0.287
	300/1800		1.32	0.40	0.68	2.40	0.15	0.201
	0/300		1.75	0.26	0.85	2.86	0.03	0.267
NNM	450/1370		0.44	0.33	0.33	1.10	0.09	0.067
	0/450		0.56	0.13	0.37	1.06	0.05	0.085
Platinel II	1000/1400		0.72	0.28	0.44	1.44	0.04	0.110
	500/1000		0.59	0.20	0.38	1.17	0.05	0.089
	0/500		0.62	0.10	0.40	1.12	0.05	0.095

Section 1

1-7

Edition 3

Rev G

ACCURACY TABLES CONT.

To achieve stated results, the following thermocouples must be used with the INPUT TYPE/RANGE set to TC NARROW

	See Note:	1	2	3	4	5	6
TC	RANGE	REF	LIN.	FACTORY	REF+LIN	DEVIATION	RESOL
TYPE	°C	ACC'Y	ACC'Y	CAL	+CAL	ACC'Y	°C/bit
		°C	°C	°C	°C	°C
T	0/400	0.12	0.09	0.34	0.55	0.04	0.018
	-200/0	0.23	0.19	0.70	1.12	0.02	0.036
	-250/-220	0.73	0.36	1.90	2.98	0.00	0.111
R	800/1700	0.43	0.19	0.83	1.45	0.09	0.065
	200/800	0.58	0.25	1.08	1.90	0.06	0.088
S	250/1750	0.56	0.25	1.05	1.87	0.15	0.086
B	200/1800	0.74	0.31	1.34	2.39	0.16	0.113

	See Note:	1	2	3	4	5	6
RTD	RANGE	REF	LIN.	FACTORY	REF+LIN	DEVIATION	RESOL
TYPE	°C	ACC'Y	ACC'Y	CAL	+CAL	ACC'Y	°C/bit
		°C	°C	°C	°C	°C
385	-160/480	0.16	0.03	0.13	0.33	0.06	0.025
DIN	-200/-160	0.14	0.20	0.12	0.46	0.00	0.022
392	-100/450	0.16	0.03	0.13	0.32	0.05	0.025
USA
392	-200/560	0.29	0.13	0.24	0.66	0.06	0.044
SAMA
100 ohm	-40/200	0.09	0.05	0.07	0.21	0.02	0.013
Nickel

Edition 3

1-8

Section 1

Rev G

ACCURACY TABLES CONT.

			See Note:		1	3	4		5		6
	INPUT		SPAN		REF	FACTORY	REF+LIN			DEVIATION	RESOL
	TYPE				ACC'Y	CAL	+CAL			ACC'Y	°C/bit
			mV		uV	uV	uV			uV
	10V	0/10000			2500	1000	3500		1000		381
	1V	0/1000			250	100	350		100.0		38.1
	100mV	0/100			25	20	45		10.0		3.81
	25mV	0/25			6	20	26		2.5		0.954
			See Note:		1	3	4	5			6
	INPUT		SPAN		REF.	FACTORY	REF+CAL			DEVIATION	RESOL.
	TYPE				ACC'Y	CAL				ACC'Y
			mA		uA	uA	uA			uA/°C	uA/bit
	mA		4/20		5	2	7			2.0	0.763
			0/20		5	2	7			2.0	0.763

NOTES: The table attempts to show the effect of each significant factor which contributes to the overall measurement error. See the enumerated items below for more specific explanations of each column of data.

1.Reference Acc'y based on 0.025% (250ppm) of input voltage span.

2.Linearization Acc'y is based on conformance to NIST Monograph 175 (based on the ITS-90) for letter-designated thermocouple types, or other industry standards for non letter-designated type TCs and all RTDs.

3.Factory Cal is defined by limits of repeatability in a manufacturing environment per the table for zero and span calibrations, and ± 0.15°C for thermocouple cold junction calibrations.

4.The REF + LIN + CAL column represents the total "static" error allowed for an instrument as produced by the manufacturing process.

5.Deviation Acc'y is derived from a temperature coefficient of 0.01%/°C or ± 100ppm/°C expressed in units of the corresponding range.

6.Resolution on thermocouples and RTDs is derived as a function of the input voltage range and dV/dT.

Section 1

1-9

Edition 3

Rev G

OTHER INPUT SPECIFICATIONS

Processing	Square root and exponential functions for linear inputs
Value Cutoff	None, at value, to zero below value, to zero near zero
Sensor Fault Detection	Sensor break on all TCs, RTDs, 1 volt, 1 to 5 volt, 4-20mA, and millivolt inputs
	Sensor high and low on all inputs, 5% above or below range
Sensor Break	Upscale or downscale
Transmitter Power Supplies	Up to four isolated 25mA @ 24VDC supplies available

RECORDING

Pen Type	Disposable 4 pen fiber tip marker assembly
Pen Colors	Red, green, blue, and black
Chart Size	10", 11", 12" (12" are 11.875" actual size)
Chart Drive	DC stepper motor
Chart Rotation	6 to 9999 hours per revolution
Recorded Values	Any of over 20 values can be trended/recorded
Recording Methods	Drag pen simulation, instantaneous value, connect the values, average value,
	connect the averages
Action on New Chart	Print scales, print range list, begin normal recording
Chart Messages	Twelve

RECORDING PERFORMANCE

Chart Recording Accuracy	0.3% of chart span reference accuracy
Chart Rotation Accuracy	± 0.2 minutes for a 24 hour rotation, assuming all backlash removed

OPERATOR INTERFACE

Display	Two line, 40 character vacuum fluorescent display with .21 inch (5 mm)
	high characters
Status Indicators	Eight user configurable, red LED status indicators
Keypad	Fifteen keys for programming and unit operation
Display Formats	Three, refer to manual
Display Modes	Automatic or manual sequencing
Operator Messages	Twelve
Operator Inputs	Twelve

ALARMS

Number	Up to four alarms for each of four process variables
Type	Process high or low, rate rising or falling
Hysteresis	Fully adjustable

ON/OFF OUTPUTS

On/Off Output Actuators	Any of over 100 digital values/states can be used to actuate on/off outputs
	(e.g. alarms, time/dates, timers, etc.)
Relays	SPDT, contacts rated 5 amps resistive at 115 VAC,
	2.5 amps resistive at 230 VAC - 1/8 HP at 230 VAC (single phase), 250 VA at 115/230 VAC.
Solid State Relay Driver	Open collector output, can provide 40mA at 3 VDC or 20mA at 4VDC
	Short circuit current is limited to 100 mA
Pulsed Outputs	50ms pulse when used with totalizer pulsed outputs

Edition 3

1-10

Section 1

Rev G

CURRENT OUTPUTS

Drivers	Any of over 20 values can be used to drive analog outputs (e.g. inputs, derived
	variables, etc.)
Output Span	0 to 20mA or 4 to 20mA, nominal
Resolution	12 bits based on a 0 to 25.6mA span
Accuracy	± 0.1% of 20mA span reference accuracy
Compliance	650 ohm load

TOTALIZERS

Number	Four are included in the option
Digits	Nine, displayable with and without commas
Types	Continuous, preload count down, and pulse counting
Presets	One per totalizer
Pulsed Outputs	Fully configurable

COMPUTING CAPABILITIES

Derived Variables	Twelve
Math functions	Add, subtract, multiply, divide, average, exponential, log 10, log e, power 10, power e
Built-In Equations	Linear, polynomial, C to F, F to C, linear mass flow, DP mass flow, BTU, RH, Fo, ZrO2.
Other Functions	High select, low select, high peak, low peak, track and hold, 1 of 2 selector,
	convert actuator
Custom Curves	Four 21 point curves, usable in multiple calculations
RH Calculation	Typically accurate to better than 1%
	Clamps calculated value @ -10% and +110%

LOGIC CAPABILITIES

Actuators	Over 100 digital values are accessible
Derived Actuators	Twenty four combinations of 24 items
Logic Operators	NOT, OR, AND, parentheses
Timers	Four
Time/Date Combination Actuators	Six

POWER REQUIREMENTS

Line Voltage	Universal power supply, 85 min to 265 max. VAC 50/60Hz
Power Consumption	60 VA maximum

CONSTRUCTION

Enclosure	Gasketed cover, case, and windows. Structural foam case and cover with
	plastic or glass window areas. Door lock available.
NEMA Rating	NEMA 3 standard, NEMA 4X optional
Conduit Openings	Four openings standard, 2 additional as required
Mounting	Panel, wall, or optional pipe mounting
Overall Dimensions	14.12 inches wide x 16.77 inches high x 7.75 inches deep
(CONTINUED ON NEXT PAGE)	(358.65mm wide x 425.96mm high x 196.85mm deep)
Section 1	1-11	Edition 3

Rev G

CONSTRUCTION (cont.)

Panel Cutout	12.7 inches wide x 12.7 inches high
	(322.58mm wide x 322.58mm high)
Panel Depth	5.25 inches (133.35 mm)
Panel Protrusion	2.5 inches (63.5mm)
Weight	25 lbs maximum

ENVIRONMENTAL AND OPERATING CONDITIONS

Operating Temperature	0 to 50°C (32 to 122°F)
Storage Temperature	-40 to 65°C (-40 to 149°F)
Humidity	10 to 90% RH, non-condensing
Vibration	0.3 to 100 Hz @ 0.2g
Mounting Position	Up to 30° forward or backward tilt from vertical
	Up to 10° side tilt from vertical
Reference Conditions	25°C ± 2°C and 60% RH ± 5% RH

OTHER SPECIFICATIONS

Clock Accuracy	1 minute/month typically, 4 minutes/month worst case
Battery Backup	5 years minimum life, 10 years typically
Simulated Variables	Four function generators

DIGITAL COMMUNICATIONS

Type	RS-232C/RS-485 serial communications port. Half-duplex.
Protocol	ModBus RTU
Network Control	Can be configured as either the master or a slave
Bit Rate	User configurable	1200, 2400, 4800, or 9600 bit per second
Parity	Odd, even or none
Address	User configurable	1 to 247

GENERAL REFERENCE DATA

Data Backup	EEPROM for input board calibration data
	EEPROM for motherboard calibration data
	Battery backed SRAM for configuration data
Warranty	Two years

APPROVALS AND COMPLIANCE

Safety	UL Approved for USA - UL 1092, UL 916, and QUXY - File E67237
	UL Certified for Canada - CSA Spec 142 - File E67237
Immunity/Susceptibility	CE - Complies with EN 50082-1
Emissions	CE - Complies with EN 55011
Hazardous Locations	ETL Listed Class I and II, Division 2 and Class III, Division 1 and 2,
	Reference No. 5604?2

* ModBus is a trademark of MODICON, Inc.

Edition 3

1-12

Section 1

Rev G

1.5 WARRANTY AND RETURN STATEMENT

The products are sold by the factory under the warranties set forth in the following paragraphs. Such warranties are extended only with respect to a purchase of these products, as new merchandise, directly from the factory or from a factory distributor, representative or reseller, and are extended only to the first buyer thereof who purchase them other than from the purpose of resale.

Warranty

These products are warranted to be free from functional defects in materials and workmanship at the time the products leave the factory and to conform at that time to the specifications set forth in the relevant factory instruction manual or manuals, sheet or sheets, for such products for a period of two years.

THERE ARE NO EXPRESSED OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE WARRANTIES HEREIN AND ABOVE SET FORTH. ANDERSON MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE PRODUCTS.

Limitations

The factory shall not be liable for any incidental damages, consequential damages, special damages, or any other damages, costs or expenses excepting only the cost or expense of repair or replacement as describes above.

Products must be installed and maintained in accordance with the factory instructions. Users are responsible for the suitability of the products to their application. There is no warranty against damage resulting from corrosion, misapplication, improper specifications or other operating condition beyond our control.

Claims against carriers for damage in transit must be filed by the buyer.

This warranty is void if the purchaser uses non-factory approved replacement parts and supplies or if the purchaser attempts to repair the product themselves or through a third party without Anderson authorization.

Returns

The factoryís sole and exclusive obligation and buyerís sole and exclusive remedy under the above warranty is limited to repairing or replacing (at the factoryís option), free of charge, the products which are reported in writing to the factory at its main office.

The factory is to be advised of return requests during normal business hours and such returns are to include a statement of the observed deficiency. The buyer shall pre-pay shipping charges for products returned and Anderson or its representatives shall pay for the return of the products to the buyer.

Section 1	1-13	Edition 2
		Rev F

Section 2 - Installation and Wiring

Read these instructions carefully before proceeding with installation and operation. Electrical code requirements and safety standards should be observed. Installation should be performed by qualified personnel.

2.1 MOUNTING (Panel and Surface described below, pipe - to be determined)

Figure 2-1A and 2-1B (below and page 2) shows an installation view and physical dimensions for a panel mounted instrument. The panel where the instrument will be mounted must provide rigid support for the approximately 25 pound instrument. Adjacent instruments may be mounted within a minimum of 2 inches horizontally and 1 inch vertically, providing that proper panel support is supplied.

Panel Mounting Hardware Required: (not provided with instrument)

(4) #10 flat head bolts with nuts

(4) lock washers

Panel Mounting

1.Cut panel opening to the dimensions illustrated in Figure 2-1A (below).

2.Pre-drill four 3/16 dia. holes for mounting or use the drill template molded into the case after inserting the instrument into the panel.

3.Insert the instrument in the panel opening. Firmly fasten the instrument to the panel using the nuts, bolts and lock washers.

Surface Mounting

Install the mounting brackets, ordered separately, on the vertical sides of instrument housing. Use the brackets to fasten the instrument to the surface. Hardware recommended - #10-24 SCRs.

FIGURE 2-1A

(MIN. HORZ. SPACING)					(MIN. VERT.		SPACING)
			3/16" DIA.	3.600"
	6.156"					(91.44mm)
(156.36mm)

14.180"

(360.17mm)

12.700"

(322.58mm)

10.000"

0.7"

(254.00mm)

(17.78mm)

12.700"

(322.58mm)

Section 2

2-1

Edition 3

Rev G

FIGURE 2-1B

17.04"

(432.82mm)

2.12"

(53.85mm)

12.60"

(320.04mm)

2.044"

(58.93mm)

5.24"

(133.10mm)

				7.747"
	EC5		EC6	(196.77mm)
EC1	EC2	EC3		EC4

12.600"

(320.04mm)

14.12"

(358.65mm)

Edition 3

2-2

Section 2

Rev G

2.2 PREPARATION FOR WIRING

This product is in conformity with the protection requirements of EU Council Directive 89/336EEC on the approximation of the laws of the Member States relating to electromagnetic compatibility. The factory cannot accept responsibility for any failure to satisfy the protection requirements resulting from a non-recommended modification of this product.

Electrical noise is a phenomenon typical of industrial environments. The following are guidelines that must be followed to minimize the effect of noise upon any instrumentation.

Installation Considerations

Listed below are some of the common sources of electrical noise in the industrial environment:

•Ignition Transformers

•Arc Welders

•Mechanical contact relay(s)

•Solenoids

Before using any instrument near the devices listed, the instructions below should be followed:

1.If the instrument is to be mounted in the same panel as any of the listed devices, separate them by the largest distance possible. For maximum electrical noise reduction, the noise generating devices should be mounted

in	a separate enclosure.

2.If possible, eliminate mechanical contact relay(s) and replace with solid state relays. If a mechanical relay being powered by an instrument output device cannot be replaced, a solid state relay can be used to isolate the instrument.

3.A separate isolation transformer to feed only instrumentation should be considered. The transformer can isolate the instrument from noise found on the AC power input.

4.If the instrument is being installed on existing equipment, the wiring in the area should be checked to insure that good practices have been followed.

AC Power Wiring

Earth Ground

The instrument includes noise suppressing components that require an earth ground connection to function. To verify that a good earth ground is being attached, make a resistance check from the instrument chassis to the nearest metal water pipe or proven earth ground. This reading should not exceed 100 ohms. Each instrument should have a dedicated earth ground. Do not chain link multiple instrument ground wires.

Neutral (For 115 VAC)

It is good practice to assure that the AC neutral is at or near ground potential. To verify this, a voltmeter check between neutral and ground should be performed. On the AC range, the reading should not be more than 50 millivolts. If it is greater than this amount, the secondary of the AC transformer supplying the instrument should be checked by an electrician. A proper neutral will help ensure maximum performance from the instrument.

Wire Isolation/Segregation

The instrument is designed to promote proper separation of the wiring groups that connect to the instrument. The AC power wire terminals are located near the bottom of the power supply board. The analog signal terminals are located near the bottom of the instrument boards. Maintain this separation of the wires to insure the best protection from electrical noise. If the wires need to be run parallel with any other wiring type(s), maintain a minimum 6 inch space between the wires. If wires must cross each other, do so at 90 degrees to minimize the contact with each other and reduce cross talk. Cross talk is due to the electro magnetic field induced by a wire as current passes through it.

Section 2

2-3

Edition 3

Rev G

Use of Shielded Cable

Shielded cable helps eliminate electrical noise being induced on the wires. All analog signals should be run with shielded cable. Connection lead length should be kept as short as possible, keeping the wires protected by the shielding. The shield should be grounded at one end only. The preferred grounding location is at the sensor, transmitter or transducer.

Noise Suppression at the Source

Usually, when good wiring practices are followed, no further noise protection is necessary. Sometimes in severe electrical environments, the amount of noise is so great that it has to be suppressed at the source. Many manufacturers of relays, contactors, etc. supply "surge suppressors" which mount on the noise source.

For those devices that do not have surge suppressors supplied, RC (resistance capacitance) networks and/or MOV (metal oxide varistors) may be added.

Inductive Coils - MOV's are recommended for transient suppression in inductive coils connected in parallel and as close as possible to the coil. See Figure 2-2 (below). Additional protection may be provided by adding an RC network across the MOV.

Contacts - Arcing may occur across contacts when the contact opens and closes. This results in electrical noise as well as damage to the contacts. Connecting a RC network properly sized can eliminate this arc.

For circuits up to 3 amps, a combination of a 47 ohm resistor and a 0.1 microfarad capacitor (1000 volts) is recommended. For circuits from 3 to 5 amps, connect 2 of these in parallel. See Figure 2-3 (below).

FIGURE 2-2

							C	0.5
								mfd
			Inductive					1000V
A.C.	MOV
			Load

R 220 ohms

115V 1/4W

230V 1W

FIGURE 2-3

MOV

A.C.			Inductive
	R	C	Load

Edition 3

2-4

Section 2

Rev G

Sensor Placement (Thermocouple or RTD)

Thermocouple lead resistance should not exceed 300 ohms. If this is exceeded, instrument accuracy could be affected.

Two wire RTD's should be used only with lead lengths less than 10 feet.

If the temperature probe is to be subjected to corrosive or abrasive conditions, it should be protected by the appropriate thermowell. The probe should be positioned to reflect true process temperature:

In liquid media - the most agitated area

In air - the best circulated area

Section 2

2-5

Edition 3

Rev G

2.3 WIRING CONNECTIONS - INPUTS

All wiring connections are typically made to the instrument at the time of installation. Connections should be made at the terminal blocks, one 14 gauge wire maximum, using copper conductors except for thermocouple inputs. See Figure 2-4 (below) for the terminal block locations. The recommended torque for the AC Mains connector on the power supply board is 113oz-ins and the recommended torque for all other connectors in the unit is 85oz-ins.

FIGURE 2-4

TRANSMITTER POWER SUPPLY BOARD COMMUNICATIONS BOARD

J1

J3

J4

MOTHER BOARD

J5

J6

POWER

Conn J7

SUPPLY

BOARD

4 HIGH

2 HIGH

2 HIGH

RELAY

INPUT

4-20

BOARD

BOARD

OUTPUT

AC

BOARD

MAINS

TB1

TB1 TB2

The instrument case may have numerous conduit openings, EC1 - EC6, depending upon the number of inputs and outputs specified (EC5 and EC6 are not included on all models). To help minimize electrical noise that may adversely affect the operation of the instrument, do not run input and/or 4-20mA output connections through the same conduit entry as relay or power supply connections. See Figure 2-1B (page 2-2) for conduit opening locations.

Edition 3

2-6

Section 2

Rev G

2.3.1 SHIPPED CONFIGURATION/JUMPER POSITIONING

Each instrument is factory shipped with all parameters set to default values. These defaults are shown in the "display" box for each parameter in Section 4.

Jumpers are used to condition the sensor inputs. All jumpers are located on the Input Board(s). The instrument is shipped from the factory with these jumpers configured as follows:

JU1	IF FITTED	UPSCALE BREAK
JU2		Non-Contact Closure Input
JU3		T/C, mV, 0/1V, Switch, mA
JU4	IF FITTED	UPSCALE BREAK
JU5		Non-Contact Closure Input
JU6		T/C, mV, 0/1V, Switch, mA
JU7		WIDE SPAN
JU8		WIDE SPAN
JU11	IF FITTED	Non-RTD
JU12	IF FITTED	Non-RTD
JU15		Non-mA
JU16		Non-mA

There are 2 additional jumpers per Input Board that are used for ID. These must be positioned as shown in Table 2-1 below as per their location inside the instrument. Board 1 is the bottom board.

TABLE 2-1 BOARD ID JUMPERS

	Inputs	Inputs
	1, 3, 5, 7	2, 4, 6, 8
Board Position	JU13	JU14
Board 1

Board 2

Board 3

Board 4

If any board is removed from the instrument in a multiple stack of boards, it MUST BE installed in the correct sequence or these jumpers MUST BE moved. If not installed correctly, calibration will be affected.

2.3.2 SENSOR BREAK and OUT-OF-RANGE DETECTION

Sensor break and out-of-range conditions are determined and handled by the software. When either occurs, the software will drive the input value to +99999 or -99999 based upon whether SENSOR BREAK is software configured for UPSCALE or DOWN SCALE in Input Configuration. Any outputs will react accordingly. Out-of-range is defined as being more than 5% out of the span established by RANGE LIMIT LOW and RANGE LIMIT HIGH.

For 5 or 10 Volt and Current inputs, the analog signal goes to zero when there is a sensor break, due to voltage divider or shunt resistors. For sensor break detection to work on these input types, the INPUT RANGE LOW (analog signal low) and/or RANGE LIMIT LOW (engineering units low) parameters must be set high enough such that at zero volts/mA, the resultant value will be at least 5% below the span established by RANGE LIMIT LOW and RANGE LIMIT HIGH.

Section 2

2-7

Edition 3

Rev G

2.3.3 AC POWER CONNECTIONS

WARNING: UNIT SHOULD HAVE A POWER SWITCH OR CIRCUIT BREAKER IN CLOSE PROXIMITY OF EQUIPMENT AND WITHIN EASY REACH OF THE OPERATOR. THE SWITCH SHALL BE MARKED AS THE DISCONNECTING DEVICE FOR THE UNIT.

FIGURE 2-6

Connect the line voltage, hot and neutral, to L and N respectively. Connect the ground wire to the terminal labeled G.

UNIVERSAL POWER SUPPLY

G

N

L

~

~

Edition 3

2-8

Section 2

Rev G