Anchor EVENT 20M INSTALLATION INSTRUCTIONS

20 Meter
800-544-4445 • 812-867-2421
www.anchorinc.com
X-CABLING PATTERNS
For Anchor Structures
20m Span
(220 x 100 x 4mm Profile)
2-28-05
EAVE
EAVE
EAVE
EAVE
EAVE
EAVE
PRIMARY
ROOF
CABLES “X”
SIDE CABLES
1
6
5
432
321
3
21
Following the same (6) open bay rule...
The 16th bay must be x-cabled.
And, the 23rd, etc.
654
3
2
1
65432
1
43
2
1
6
5432
165
43
21
6
5
X-CABLING GENERAL INFORMATION: NOTE: THIS INFORMATION IS CONSISTENT WITH CURRENT ENGINEERING DATA AND SUPERSEDES ANY
OTHER CABLING GUIDELINES DESCRIBED IN THIS INSTALLATION MANUAL.
For safety, X-cabling must be installed according to the above, engineered pattern. Unless it is properly cabled, the beam system can fall in even moderate winds. It is the customer’s responsibility to follow the patterns shown above, which have been approved by engineering analyses to ensure the safety of the structure. Secondary cables are added to the second bay only and do not include side cables. The interior cabled bays may be positioned in any manner that avoids having (6) consecutive side bays without cabling.
If the rafters of your 20m frame are spliced (keystoned) at 15m or 10m, the roof cables may be in two sections spliced end­to-end. This 2-piece construction lets you remove the upper sections of the cables and use the lower sections on your 15m or 10m frame. If your 20m frame is a reduction of a 25m frame, you can add 2.5m upper sections to the roof cables to accomodate the full 25m span.
When installing x-cabling, it is best to attach all cables before tightening any of them. Then begin at ground level and tight­en the cables in ascending order. The x-cabling should be used to establish a good vertical alignment of the beams either by plumbing the beams or by using a careful visual sighting. Good alignment of the beams will improve the appearance of the structure and make fabric installation easier.
SECONDARY
ROOF
CABLES “V”
SIDE VIEWS SHOWN
1. All 20m Structures require primary roof and side x-cabled end bays.
2. Structures with 6 or more total bays also require secondary x-cables in the roof section only
of the second bays. Viewed from above, these form a “V” shape. (Structures with 5 bays or less do not require secondary cables in the second bay.)
3. No more than 6 consecutive
non-cabled side
bays are permitted.
4. After the 6th open side bay, an additional x-cabled bay with full primary roof cables and side cables must be added to the interior, so that no more than (6) consecutive side bays are non-cabled.
ENGINEERING RULES FOR PROPER X-CABLING
BT 2000 240/300 570/627
Copyright: Without our written consent the disclosure, reprinting, copying and reproduction of this publication, whether in full or in part, are prohibited.
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Index
1 Introduction..............................................................................4
1.1 General notes ...................................................................................... 5
1.2 Construction tools ............................................................................... 7
2 Staightening of the tent any laying of the baseplates.................8
2.1 Laying of the baseplates ...................................................................... 8
3 Construction of the tent..........................................................13
3.1 Pre-assembly of the legs, beams and wind bracings .......................... 13
3.2 Mounting of the components ............................................................. 18
3.3 Mounting of the wind bracings .......................................................... 22
4 Erection of the tent .................................................................25
4.2 Mounting problems and their causes ................................................. 32
4.2.1 The corner- and middle legs do not fit to the baseplate receiver . 32
4.2.2 The baseplate pins cannot be fixed tight ..................................... 32
5 Mounting of tent’s covers .......................................................34
5.1 Pulling up the roof cover.................................................................... 34
5.2 Stretching of the roof cover (model with fixed tensioning) ................. 37
5.3 Stretching of the roof cover (model with rubber tensioning) .............. 39
5.4 Pulling in the gable covers (gable triangle)......................................... 40
5.5 Pulling in the sides- and gable walls.................................................. 40
5.6 Mounting of the ground rail (if provided) ........................................... 42
6 Dismantling ............................................................................43
7 Service notes ..........................................................................44
7.1 Construction of the tent..................................................................... 44
7.2 Bedding and transport ....................................................................... 44
7.3 Routine visual inspection ................................................................... 44
8 Ratings ...................................................................................45
8.1 Construction of the tent..................................................................... 45
8.2 Tent covers........................................................................................ 47
8.3 DIN ISO Normen................................................................................. 47
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1 Introduction
The following instructions describe in a methodical plan the construction and erection of your RÖDER tent.
Follow always these instructions.
Work from point to point.
If it is necessary, there are extra points, in which you have to take care or pay special attention.
Please pay attention to the appropriate safety regulations for prevention of accidents.
Regarding the contents of this document:
The points 1-5 describe the construction of the tent. The points 6-8 repeat additional technical informations, maintenance and dismantling’s instruction.
The drawings are made to show clearly the construction and dismantling procedures and also for the identification of the separate building components.
It has to be pointed out that the pictures, do not always correspond to the real dimension and size. Explanations and/or notes have been added to these pictures.
If you have any questions, please call
RÖDER Zelt- und Veranstaltungsservice GmbH in Germany on follow
numbers:
Phone ++49-6049-700 - 0 Fax ++49-6049-700 - 339
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1.1 General notes
Before starting construction you must read this documentation exactly. If the points are clear and the building components are identified and ready, then start construction and follow the instructions step by step.
Pay attention to the safety regulations for prevention of accidents. The life of the helpers may be in danger due to the lack of knowledge and poor observation of the given regulations.
Work on every point of the instructions chronologically.
For the construction of the tent there has to be a minimum of 6 people.
Notes on safety:
The joining of the ropes has to be stretched after mounting.
The taking out of the ropes is not allowed.
Use the supplied construction tools for the installation.
Pay attention to the pins, that they are fixed solid after mounting.
Pay attention to the purlins and to the intermediaite purlins to erect them always correctly.
During mounting wear protective clothing according to your work to prevent injuries.
Replaced used or damaged components with original new ones.
Pay attention to:
You have to keep the relevant safety appliances and standart specifications. (Employer’s liability insurance association). The construction helpers have to be instructed about the possible dangers before construction begins. The supervision and the responsibility has to be taken by an expert person during the construction. Expert is the person who knows about the operating cycle and the requisite safety precautions.
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Measuring rod 5m
Fork 140mm
Mounting rods
Fork 80mm
Pic. 1
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1.2 Construction tools
The construction and dismantling has to be done with the respective construction tools.
Special provided tools for the construction:
1.2.1 Measuring rod
1.2.2 Mounting rod 6m,
1.2.3 Mounting rod 4m,
1.2.4 Leading-in conductor for covers 2x
1.2.5 Bracing devices for tent‘s covers
More construction tools and working substance prepared for the structure: At least 3x traction cable with carabine swivel (at least 250 daN carrying force)
2x double ladder equivalent the height of tent’s side
1x spanner SW 17
2x spanner SW 24
1x handspike
2x aboutsledge
10x squared beam 80 x 80 x 400 mm
1x pincers
2x measuring tape 30 m
1x directional cord (at least double the length of the tent)
1x optional: peg puller (for dismantling recommended)
1x Crane or fork stacker with telescope jib with hoisting height 8-10m
mounting drawing cage.
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2 Straightening of the tent and laying of the baseplates
The main topology of the tent has to be straighten locally (e.g. road course, front of houses etc.). It has to be carefully and exactly positioned, by lying and straightening of the baseplates. The wrong placing of the baseplates will incurr difficulties to the whole construction. Pay attention to the list of point
8.1, page 42. The borings of each baseplate for the given legs have to be equivalent to the numbers of the earth anchors for placing.
Prepared assembling auxiliaries: Construction tools: Building components: Measuring rod All the provided baseplates 4-hole and 6-hole Measuring tape For every baseplate equivalent number of earth-anchors Directional cord For every baseplate a baseplate pin Aboutsledge
2.1 Laying of the baseplates
Indentify and assign the components according pic. 3.
Note: Do not beat the earth-anchors at all, leave about 5 cm providing for adjustment.
The safety brackets of the baseplates are facing to the inside of the tent.
2.1.1 Choose a front orientation.
2.1.2 Stretch the directional cord (tent‘s length + 2m each side).
2.1.3 Adjust 1. baseplate parallel to the directional cord of the right angle and fix it with the 2 earth-anchors (do not beat in the earth-anchors `all the way).
Pic. 2
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Pic. 3
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.
Pic. 4
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2.1.4 Mount the measuring rod with baseplate pins to the baseplate
hole) (pic. 3).
2
2.1.5 Mount the measuring rod to the baseplate
pin (pic. 3).
(6-hole) with the flange
1
(6-
2.1.6 Adjust the baseplate
with 2 earth-anchors.
2.1.7 Stretch the directional cord across the tent’s width and adjust it by
estimating by sight right angle.
2.1.8 Measure the tent‘s width from the middle of the baseplate
middle of the baseplate
2.1.9 According to the picture measure to the mounted measuring rod
between baseplate A). Take the measurements with the directional cord between the
1
baseplates
2.1.10 There ought to be a diagonal of 5,0m between the points A and B
(pic. 4). You have to place the directional cord in a way that between the baseplates
and 3 exact 4,0m and mark it (point B) (pic. 4).
1
2
parallel to the directional cord and mount it
3
(6-hole) and adjust the baseplate (pic. 3).
1
and baseplate 2 exact 3,0m and mark it (point
and 3 the dimension is 5,0m.
1
until the
3
2.1.11 Adjust the baseplate
Check once more the tent’s width between the baseplates Mount the baseplate
2.1.12 Dismantle the baseplate pin of the baseplate
measuring rod on the baseplate
2.1.13 Adjust the baseplate
measuring rod. Fix the baseplate with earth-anchors.
again to the directional cord if necessary.
3
with 2 earth-anchors.
2
(pic. 4).
4
(6-hole) to the directional cord and mount the
11
1
and 3.
1
and turn down the
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2.1.14 Repeat the points 2.1.12 and 2.1.13 until all the baseplates of the
tent’s side have been fixed (use 6-hole baseplates to the corners).
3
2.1.15 Mount the measuring rod to the baseplate
baseplate (4-hole) and mount the measuring rod. Check the dimension of the tent’s width between the baseplate already mounted baseplate. Fix the baseplate with 2 earth-anchors.
2.1.16 Repeat the point 2.1.15 until all baseplates of the tent’s side haves
been fixed.
2.1.17 Finally check the tent’s dimensions among the middle of the 4 outer
baseplates.
. Adjust the followed
2
and the
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3 Construction of the tent
3.1 Pre-assembly of the legs, beams and wind bracings
Prepared assembling auxiliaries: Construction tools: Building components: Squared beams Endbeams Crowbar Middlebeams Legs Ridge connectors
Safety stanchion for sliding eave connection Pin Ø 20 with washer Ridge pin Ø 16 with washer Equivalent number of wind bracings (see 3.3) Intermediaite purlins Ridge purlins Eave purlins Gable supports Gable eave rails
Mounting of the legs and beams Identify and assign all the components according to the pic. 5, 6 and 7. The components are according to the pictures. On placing proceed as follows.
First mount only the two first bracings
3.1.1 Lay each of the corner- and middle legs between the baseplates.
3.1.2 Lay the end- and the middle beams between the baseplates.
3.1.3 Lay the ridge connector.
3.1.4 Lay and allocate the ridge struts.
3.1.5 Lay and allocate the respective mounting pins (pic. 5 - 7).
3.1.6 Lay and allocate to the endbay the gable supports and gable eave rails.
3.1.7 Lay and allocate the intermediate-, ridge- and eave purlins.
Ridge struts
.
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Building parts 20m-tent
BT 2000 240/300 570/627
Pic. 5
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